HARKEN Element Cheek Block / 60 mm / 14 mm / plain bearing, Element Mast Base Block / 14 mm / 60 mm / plain bearing, Element Triple Block with Swivel, Cleat and Becket / 45 mm / 12 mm / plain bearing, Element Triple Block with Swivel / 45 mm / 12 mm / plain bearing, Element Double Block with Swivel / 60 mm / 14 mm / plain bearing Manual

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Page 1
INSTRUCTIONS
Element
USA – Tel: (+01) 262-691-3320 • Web: www.harken.com • Email: harken@harken.com
Italy – Tel: (+39) 031.3523511 • Web: www.harken.it • Email: techservice@harken.it
WARNING! Strictly follow all instructions to avoid an accident, damage to your vessel, personal injury or death. See www.harken.com/manuals for additional safety information.
Contents
Introduction
Features 2 Terms 2
Specifications
45 mm blocks 3 60 mm blocks 4 80 mm blocks 5
Line deflection and loading
Line angle deflection and loading factors 6
Shackle position
Fixed shackle, rotating 90° 7 Swivel shackle, changing from locked 7
Cam cleat adjustments
Adjusting cam arm angle 8 Flipping cam for up release 8
Mounting footblocks
Mounting specifications and warnings 9
Mounting stand-up blocks
45 mm blocks 10 60 mm and 80 mm blocks 11
Mounting mastbase blocks for forkhead fittings
60 mm and 80 mm blocks 12
Reeving blocks
4:1 and 5:1 reeving sequence 13 6:1 reeving sequence 14
Maintenance and Warranty
Maintenance, specific and general 15 Warranty reference 15
Blocks
1 Element Blocks
Page 2
Features
Strong durable sideplates are forged aluminum with hardcoat anodizing. Tough sheaves made from fiber reinforced nylon. Proven bearing system where sheave spins on a stainless axle. Versatile cam assembly adjusts and locks in several positions. Adaptable cam cleat flips around for up or down release. Multifunctional headpost lock fixes shackle in either direction or swivel position.
Terms
Cam arm pivot screw
Cam arm
adjustment screw
Becket
Sheave
Headpost lock
Cam arm
Shackle
Swivel headpost
Sideplate
Cam-matic® cleat
Sheave diameter
Flairlead
Becket
Stand-up block bail
2 Element Blocks
Maximum working load
Page 3
Specifications - 45 mm Blocks
45 mm
Part
No. Description
6230
Single/swivel 12 1/2 700 1543 1400 3086
6231
Single/swivel/becket 12 1/2 700 1543 1400 3086
6232
Fiddle/swivel 8 5/16 700 1543 1400 3086
6233
Fiddle/swivel/becket 8 5/16 700 1543 1400 3086
6234
Fiddle/150 Cam-Matic/swivel/becket 8 5/16 550 1213 1100 2426
6235
Fiddle/150 Cam-Matic/swivel 8 5/16 408 900 816 1800
6236
Single/150 Cam-Matic/swivel/becket 12 1/2 272 600 544 1200
6238
Double/swivel 12 1/2 875 1929 1750 3858
6239
Double/swivel/becket 12 1/2 875 1929 1750 3858
6240
Triple/swivel 12 1/2 1050 2315 2100 4630
6241
Triple/swivel/becket 12 1/2 1050 2315 2100 4630
6242
Triple/150 Cam-Matic/swivel 12 1/2 680 1499 1360 2998
6243
Triple/150 Cam-Matic/swivel/becket 12 1/2 816 1799 1632 3598
6250
Single/swivel/stand-up** 12 1/2 700 1543 1400 3086
6251
Single/swivel/stand-up/becket** 12 1/2 700 1543 1400 3086
*Tip: When selecting line diameter, use one size smaller for smooth running blocks. **Mounts using integral U fastener
Footblocks
45 mm
1 3/4"
Max line*
Ø
mm in kg lb kg lb
Maximum
working load
Breaking
load
1 3/4"
Fasteners
Part
No. Description
6237 Single footblock 6 12 1/2 700 1543 1400 3086
*Tip: When selecting line diameter, use one size smaller for smooth running blocks.
(FH)
mm mm in kg lb kg lb
3 Element Blocks
Max line*
Ø
Maximum
working load
Breaking
load
Page 4
Specifications - 60 mm Blocks
60 mm 2 3/8"
Max line*
Part
No. Description
6220
Single mastbase for 8 mm (5/16") pin 14 9/16 1100 2425 2200 4850
6260
Single/swivel 14 9/16 1100 2425 2200 4850
6261
Single/swivel/becket 14 9/16 1100 2425 2200 4850
6262
Fiddle/swivel 10 3/8 1100 2425 2200 4850
6263
Fiddle/swivel/becket 10 3/8 1100 2425 2200 4850
6264
Fiddle/150 Cam-Matic/swivel/becket 10 3/8 550 1213 1100 2426
6265
Fiddle/150 Cam-Matic/swivel 10 3/8 408 900 816 1800
6266
Single/150 Cam-Matic/swivel/becket 12 1/2 272 600 544 1200
6269
Double/swivel 14 9/16 1375 3032 2750 6064
6270
Double/swivel/becket 14 9/16 1375 3032 2750 6064
6272
Triple/swivel 14 9/16 1650 3638 3300 7276
6273
Triple/swivel/becket 14 9/16 1650 3638 3300 7276
6274
Triple/150 Cam-Matic/swivel 12 1/2 680 1499 1360 2998
6275
Triple/150 Cam-Matic/swivel/becket 12 1/2 816 1799 1632 3598
6277
Single/swivel/stand-up** 14 9/16 1100 2425 2200 4850
6278
Single/swivel/stand-up/becket** 14 9/16 1100 2425 2200 4850
*Tip: When selecting line diameter, use one size smaller for smooth running blocks.
**Use 6 mm (1/4") flathead fasteners
Footblocks
60 mm
Ø
mm in kg lb kg lb
Maximum
working load
Breaking
load
2 3/8"
Fasteners
Part
No. Description 6267 Single 8 14 9/16 1100 2425 2200 4850 6268 Single/lockoff 8 14 9/16 1100 2425 2200 4850 6271 Double 8 14 9/16 725 1600 1450 3200 6276 Single/lockoff/left 8 14 9/16 1100 2425 2200 4850
*Tip: When selecting line diameter, use one size smaller for smooth running blocks.
(FH) mm mm in kg lb kg lb
Element Blocks 4
Max line*
Ø
Maximum
working load
Breaking
load
Page 5
Specifications - 80 mm Blocks
80 mm 3 1/8"
Max line*
Part
No. Description
6221
Single Mastbase for 10 mm (3/8") pin 16 5/8 2200 4850 4400 9700
6290
Single/swivel 16 5/8 2200 4850 4400 9700
6291
Single/swivel/becket 16 5/8 2200 4850 4400 9700
6292
Fiddle/swivel 14 9/16 2200 4850 4400 9700
6293
Fiddle/swivel/becket 14 9/16 2200 4850 4400 9700
6296
Double/swivel 16 5/8 2750 6064 5500 12128
6297
Double/swivel/becket 16 5/8 2750 6064 5500 12128
6280
Single/swivel/stand-up** 16 5/8 2200 4850 4400 9700 *Tip: When selecting line diameter, use one size smaller for smooth running blocks. **Use 8 mm (5/16") flathead fasteners
Footblocks
80 mm
Ø
mm in kg lb kg lb
Maximum
working load
Breaking
load
3 1/8"
Fasteners
Part
No. Description 6294 Single 10 16 5/8 2200 4850 4400 9700 6295 Single/lockoff 10 16 5/8 2200 4850 4400 9700 6298 Double 10 16 5/8 1450 3197 2900 6394 6299 Single/lockoff/left 10 16 5/8 2200 4850 4400 9700
*Tip: When selecting line diameter, use one size smaller for smooth running blocks.
(FH)
mm mm in kg lb kg lb
Max line*
Ø
Maximum
working load
Breaking
load
5 Element Blocks
Page 6
Block Loading vs Angle of Deflection
Block load increases when the line turns at a greater angle. See examples below. Select blocks carefully.
Angle of
deflection Load factor
30° 52% 90° 141% 150° 193% 45° 76% 105° 159% 160° 197% 60° 100% 120° 173% 180° 200% 75° 122% 135° 185%
Angle of
deflection Load factor
Angle of
deflection Load factor
WARNING! Block loads increase when the line turns at a greater angle. Block loads double when the line turns 180 degrees. Use block loading factors. Select blocks and application carefully.
180° angle of deflection
90° angle of deflection
6 Element Blocks
Page 7
Shackle Rotation
Shackle blocks lock in two directions or swivel to keep line from twisting. Removable headpost lock allows shackle to be fixed or to swivel.
Fixed shackle, rotating 90°- Remove shackle, rotate headpost 90° and reinstall shackle.
Swivel shackle - To change shackle from locked to swivel, remove headpost lock and reinstall
shackle.
Element Blocks 7
Page 8
Adjusting Cam Arm Angle
To adjust cam arm angle:
1. Loosen center screws.
2. Remove cam arm adjuster screws.
3. Rotate cam arm to desired position and reinstall screws.
Note: Use threadlocking solution such as blue
®
Loctite
adhesive on screws.
Flipping Cam for Up-Release
The cam can flip to change from down release to up release.
1. Remove nuts and cam arm screws, keeping them in flairlead. Slip cam out.
2. Flip the cam and fasteners around as shown.
Note: Make sure that cam pawls open out from the block and cutout in flairlead faces away from block.
Cutout in flairlead
Cam pawls open out
3. Slip fasteners and flairlead through arms and cam. Secure with nuts. Note: Use threadlocking solution such as blue Loctite
adhesive on
screws.
Loctite is a registered trademark of Henkel AG & Company KGaA.
8 Element Blocks
Page 9
Mounting Footblock
WARNING! You must mount to solid deck construction using specified fasteners in all mounting holes and nuts, washers or backing plates to achieve correct maximum working load to avoid a failure leading to an accident.
Refer to dimensions
B A
below for planning location of block. Make sure block bisects the angle as shown in line
C
E
D
F
deflection images on page 6.
E
F
A B C D E F
Part No.
6271* 12.5 1/2 54.5 2 5/32 60.0 2 3/8 14.0 9/16 55 2 3/16 97.5 3 13/16
6298* 19.5 3/4 61.0 2 13/32 80.0 3 1/8 19.8 25/32 61 2 3/8 121 4 3/4
*Double blocks
mm in mm in mm in mm in mm in mm in
6237 11 7/16 41.5 1 5/8 45 1 3/4 9.5 3/8 24.5 15/16 74.5 2 15/16
6267 6268
12.5 1/2 54.5 2 5/32 60.0 2 3/8 14.0 9/16 29.5 1 3/16 97.5 3 13/16
6276
6294 6295
19.5 3/4 61.0 2 13/32 80.0 3 1/8 19.8 25/32 34.5 1 3/8 121 4 3/4
6299
Install using sealant in holes. Tip: Put slight bevel at top of hole to allow sealant to mass around upper part of hole.
Element Blocks 9
Page 10
Mounting Stand-up Blocks - 45 mm
0.075 REF
1
Planning installation - Make sure the bail of the padeye is aligned with the load. See image below
WARNING! You must mount to solid deck construction using supplied nuts, washers or backing plates to achieve correct maximum working load to avoid a failure leading to an accident.
Bail
Make sure bail aligns with load
Load
Drill size for
Stand-up block
6250, 6251
45 mm
Bail thread size
6 mm
1/4"
clearance hole Mounting hole distance
6.25 mm 20 mm
17/64" 13/16"
Install using sealant in holes. Tip: Put slight bevel at top of hole to allow sealant to mass around upper part of hole.
Mounting hole distance
10 Element Blocks
Page 11
Mounting Stand-up Blocks - 60 mm and 80 mm
Planning installation - Make sure the bail of the padeye is aligned with the load. See image below
WARNING! You must mount to solid deck construction using specified fasteners in all mounting holes and nuts, washers or backing plates to achieve correct maximum working load to avoid a failure leading to an accident.
Bail
Make sure bail aligns with load
Load
Drill size for
Stand-up block
6277, 6278
60 mm
6280
80 mm
Install using sealant in holes. Tip: Put slight bevel at top of hole to allow sealant to mass around upper part of hole.
Flathead screw size
6 mm 6.25 mm 41 mm
1/4" 17/64" 1 5/8"
8 mm 8.25 mm 46 mm
5/16" 21/64" 1 13/16"
clearance hole
Mounting hole square pattern dimensions
Mounting hole square
pattern dimension
Element Blocks 11
Page 12
Masbase Blocks for Forkhead Fittings
Use with mastbase forkhead mastbase fittings. Examples include fittings supplied by Z-Spars and Sparcraft.
Forkhead fitting
6221
6221
Block Pin sized used
6220 60 mm
6221 80 mm
12 Element Blocks
8 mm
5/16"
10 mm
3/8"
A
A
A B C D
Fit Dimension Hole Ø Ø CL to top Ø CL to bottom
16.76 mm 8.2 mm 11.15 mm 8.71 mm
.660" .323" .439" .343"
18.29 mm 10.31 mm 13.31 mm 10.67 mm
.720 .406" .524" .420"
D
C
B
Page 13
Reeving Blocks
Use splice or knot to deadend sheet to becket. Use the sequences below to reeve blocks. Note: Upper and lower blocks will be at right angles to each other.
Reeving diagrams shown without block structure for clarity.
6238, 6269, 6296
6239, 6270, 6297
5:1
4:1
3
4
1
2
4
2
6239, 6270
6242, 6274
5
2
1
3
4
5
Element Blocks 13
Page 14
Reeving Blocks (continued)
Reeving diagrams shown without block structure for clarity.
6240, 6272
6243, 6275
6:1
6
5
6
5
4
1
3
2
14 Element Blocks
Page 15
Maintenance
Periodically inspect all fasteners and shackles to make sure they are secure.
Keep your equipment clean and free-running by frequently flushing with fresh water. Periodically clean with mild detergent and water solution. Spin sheave to distribute soap solution evenly. Flush with fresh water.
Note: Sheave is not removable.
If block has cam cleat, flush balls in cam cleats while rotating pawls.
General Maintenance
Harken equipment is designed for minimal maintenance. However, some upkeep is required to give the best service and comply with the Harken limited warranty.
Keep your equipment clean and free-running by frequently flushing with fresh water. Periodically clean with mild detergent and water solution. Spin sheaves to distribute soap solution evenly. Flush with fresh water.
IMPORTANT! Exposure to some teak cleaners and other caustic solutions can result in discoloration of part and is not covered under the Harken warranty.
Warranty
For additional safety, maintenance and warranty information see www.harken.com/manuals or the Harken catalog.
M1023 06-19
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