Harken 7807 User Manual

3-Easy
STORE AT CEILING LEVEL
One person can easily raise and lower
with a single control rope.
Three styles store everything from canoes, kayaks, and SUPs to bikes, ladders and roof racks.
(45, 60, 90, 145, 200 lb)
WE STORE IT ALL!
EASY TO USE
EASY TO INSTALL
COMPLETE KIT
SELF-LOCKING
ONE-PERSON OPERATION
Raises and lowers easily with a single control rope.
EASY TO INSTALL
Kit comes complete.
SAFE, SELF-LOCKING
Safety cleat grips instantly if rope is accidentally released.
LIFTS EVENLY
From 10 to 200 lb.
MAXIMIZE GARAGE SPACE
Web: www.hoister.com
Steps
2 Lift
1 Secure
way. This block-and-tackle system
allows one person to easily raise and
lower items with a single rope. A self-
locking pulley grips instantly even if
the rope is accidentally released.
Tools/supplies needed (purchase separately): Electric/hand drill; drill bits: 3/32" (2.5 mm), 7/32" (6 mm); Stud finder;
stepladder; safety glasses, tape measure; one (1) 2" x 6" x 6' (50 mm x 152 mm x 1.83 m) grade 2 or better pine board.
Part
No. Description
7800 1-Point storage system bike/utility lift 2:1 10 3.05 10 4.5 45 20 7801 4-Point storage system 3:1 10 3.05 5 1.52 15 7 60 27 7802 4-Point storage system 4:1 10 3.05 5 1.52 25 11 90 41 7803 4-Point storage system 6:1 10 3.05 5 1.52 45 20 145 66 7806 4-Point storage system 8:1 10 3.05 5 1.52 75 34 200 91
7807 2-Point storage system 3:1 10 3.05 5 1.52 15 7 60 27
7808 4-Point SUP storage system 2:1 10 3.05 5 1.52 10 4.5 45 20
3 Store
Maximize garage
space by storing
items up and out of the
Mechanical
advantage
Includes
all mounting
hardware
Max Max Lifting weight
ceiling height item width Min Max
ft m ft m lb kg lb kg
Printed in USA 4977 04/15
#7807 maximum load:
60 lb (27 kg)
Harken, Inc. • 1251 E. Wisconsin Ave. • Pewaukee, WI 53072 USA • Tel: 262-691-3320 • Fax: 262-691-3008 • Email: hoister@hoister.com • Web: www.hoister.com
Harken, Inc. • N15W24983 Bluemound Rd, Pewaukee, WI 53072-4974 • Tel: 262-691-3320 • Fax: 262-701-5780• Email: hoister@hoister.com • Web: www.hoister.com
WARNING! Strictly follow all instructions to avoid an accident, damage to property, personal injury, or death. See www.harken. com/manuals for additional safety information.
SAVE TIME! READ THE ENTIRE MANUAL BEFORE BEGINNING HOISTER INSTALLATION.
KIT INCLUDES
2 Harken micro pulleys
A
1 Harken organizer
B
2 #10 x 21/2" (6 x 63 mm) screws
C
1 shackle
D
1 welded screw eye
E
1 Harken block and tackle
F
2 black drop ropes: 1 long, 1 short
G
1 single hoisting rope
H
2 webbing straps with buckles 7' (2.13 m)
I
2 pigtail lag screws
J
4 lag bolts 5/16" x 4" (8 x 100 mm)
K
4 washers
L
072 Harken
shackle
PURCHASE SEPARATELY IF NEEDED
1 pine board (riser) (grade 2)
2" x 6" x 7" (50 mm x 152 mm x 180 mm). Do not use for rafters running sideways.
TOOLS
Electric/hand drill Safety glasses Drill bits:
Read instructions before starting. Plan ceiling location of mounting board. Position welded screw eye (E) at top of adjoining wall. Distance from organizer (B) on end of board to welded screw eye must be equal or greater than lifting distance. See Fig. 2
and “Install Welded Screw Eye” instructions next page.
Mount Board to Ceiling
Draw a centerline the length of a 6' (1.83 m) 2" x 6" pine mounting board. Use a stud finder to locate ceiling trusses/rafters on which to mount system (follow manufacturer’s instructions). Drill four (three minimum) board centerline matching truss/rafter locations. Use holes in mounting board as template to mark ceiling. Drill truss/rafters using a 7/32" (5.5 mm) drill bit. Install board using 5/16" x 4" (8 x 100 mm) lag bolts (K) with flat washers (L). Do not over-tighten.
5
/
32
" (4 mm)
7
/
32
" (5.5 mm)
5
/
16
" (8 mm)
Pencil Stud finder Stepladder Tape measure
5
/16" (8 mm) evenly-spaced clearance holes on
A
D
224 Harken
micro pulleys
HCP1443
welded
screw eye
H
HCP1483 35'
single hoisting rope
HFS987
L
washers
E
WARNING! Do not use this product for human suspension. Components can fail causing person to fall, possibly resulting in serious injury or death.
C
HFS961
1
/2" (6 mm x 63 mm) screws
#10 x 2
237 Harken
B
organizer
HCP1452 28'
G
5
/16" x 4"
drop ropes
J
HCP1444
pigtail lag screws
F
225A
7754A.Assy Harken block
and tackle
I
HCP1660.SET
webbing straps with buckles
7' (2.13 m)
K
HFS988
lag bolts
(8 x 100 mm)
IMPORTANT SAFETY INFORMATION
• DO NOT UNTIE ANY ROPES
System comes ready to install. Leave F, G, and H together.
• DO NOT RAISE OR LOWER HOISTER
with anyone standing under object.
• SECURELY ANCHOR
fastener to a truss/rafter.
each
WARNING: Do not screw into laminated rafters. They are not intended to accept fasteners. Consult rafter maker for recommendations. Screwing into laminated rafters can weaken system, causing load to fall which can cause an accident.
WARNING: Do not over-tighten pigtail lag screws past top thread. This can weaken fastener hold which can weaken system, causing load to fall which can cause an accident.
Install Pigtail Lag Screws on 2 x 6 Board
Overtightened
past top
thread
Mounting board
Top
thread
Mounting board
Overtightened
past top
thread
Mounting board
Mark location of two pigtail screws (J) on mounting board centerline.
• Pigtail screws can be 1' (30 cm) to 5' (152 cm) apart depending on width of item lifted.
• Position screws minimum of 6" (152 mm) from end of 2 x 6 board.
Drill two
7
/32" (5.5 mm) holes on
center, and thread in pigtail screws.
See Fig. 1
Mounting board
Top
thread
Mounting board
Threads should just disappear into mounting board.
WARNING: Do not overtighten pigtail lag screw past top thread. This can weaken fastener hold which can weaken system, causing load to fall and cause an accident.
Top
thread
Screw eye threads just disappear in board.
Mounting board
Overtightened
past top
thread
Install Organizer on 2 x 6
Mark organizer (B) location. Install:
• On the end of the board toward welded screw eye.
1
/2" (12 mm) to 3/4" (19 mm) off the centerline of the
2 x 6, so lines clear pigtail screws
• 5" (127 mm) or more outside the pigtail screw.
3
Drill
/32" (2.5 mm) holes and mount organizer using
screws (C). See Fig. 1
Centerline
Install Welded Screw Eye
Locate welded screw eye (E) in wood top-plate running across top of wall. Distance from welded screw eye (E) to organizer (B) must be equal or greater than lifting distance. To gain distance, move welded screw eye laterally. Keep angle at 45 degrees or less. Use a stud finder to find solid wood (follow manufacturer’s instructions). Drill a
7
/32" (5.5 mm) hole and
thread eye into place. See Fig. 2
Attach Block and Tackle to Screw Eye
Disassemble shackle (D) and slip U shaped strap onto welded screw eye (E). Orient block so cleat faces down, insert shackle pin and secure with ring.
Shackle
Min. 6"
Pigtail lag screw (J)
Centerline
Organizer (B)
Min. 5"
Figure 1 (View of ceiling from floor)
Wall with welded screw eye (E)
Distance: 1-5'
1
/2" - 3/4"
6' board
Pigtail lag
(View of ceiling
Organizer
Welded
screw eye
(E)
Organizer
(B)
to welded screw eye
Distance from organizer
(B)
organizer to welded
45°
or less
Move welded screw eye
to gain distance.
Top plate of wall
45° or less
Distance from
screw eye.
from floor)
Figure 2
Lifting distance
screw (J)
Welded
screw eye
(E)
Weave Rope
Place one (1) micro pulley (A) on each pigtail lag screw (J). Feed drop ropes (G) through organizer (B). Feed short drop rope through near pulley. Feed long drop rope through far pulley.
Make sure ropes do not rub on near pulley or pigtail screw.
Align screw eyes in same direction as rope running through pulley. See Fig. 3
Align screw eyes in same direction as rope running through pulley.
Figure 3
Set-Up System
Place object to be lifted in its normal position directly under system.Tie rope to webbing strap (I) using a figure 8 knot.
See Fig. 4.
Tip: Both knots should be close to level to lift object evenly. Check knots. Make sure they are tied securely and will
not come undone.
Webbing Strap Eye
5
1
4
6
1. Tie single figure 8 in rope at least 16" (40.6 cm) from end.
Webbing Strap Eye
Figure 4
11
15
10
2. Pass free end of rope through sewn webbing eye, then retrace original eight. Additional Help: Go to knot tying resources at www.harken.com/knots.
Look for Figure 8 Follow Through Loop.
3. Keep loop that passes through webbing eye as short as possible. Tightly cinch all four strands of rope exiting knot.
With object to be lifted directly under the system, unbuckle strap assembly. For bikes, thread one buckle through the rear wheel and around the frame,and fasten. Thread the other buckle through the front wheel, behind the fork, around the frame, and fasten (see Fig. 5). For other objects, thread buckles around and/or through a solid connection point on the object (ie. the rungs of a ladder or support braces of a wheelbarrow). Fasten buckles. You will hear a click when the buckles lock. Adjust
straps as needed to balance load.
14
12
Equalize Rope Tension
Slowly pull single rope to check if load is level. Both drop ropes must have equal tension so load remains level. To level load,
adjust tension by moving knot or adjusting webbing strap at buckle. When level/balanced you are ready to lift.
2
7
3
8
9
13
A. ATTACH OBJECT
Attach bike/other items: Place item directly under lifting system and unbuckle strap assembly.
Bicycles: Thread one buckle through rear wheel and frame or rack and fasten. Thread other buckle through front wheel (behind fork), and around frame and fasten.
Figure 5
WARNING: When operating system, make sure area below object is clear of persons. If object comes down too quickly, this can cause an accident.
B. RAISE OBJECT
Hoist in a series of pulls. Pull single hoisting rope (H) straight down.
With rope pointed down cleat will lock rope and you can release it. Repeat until object is at desired height.
Locked: Rope (H) down
DIAGRAM 21. Locked (left): single hoisting rope (H) pointed
straight down locks cleat. Open (right): angled rope opens cleat.
Open: Rope (H) angled
WARNING: Stop pulling as soon as object contacts ceiling or webbing strap knots stop at pulley (A). Damage or injury may result from forcing the system. If in doubt, stop hoisting. Allow cleat to lock by angling line down. Stand back to see if object is raised to the maximum, or if something is jamming rope or object.
C. STORE OBJECT
With object in raised position, make sure single hoisting rope (H) is securely locked in cleat with rope pointed down (see Diagram 21). Coil loose rope end. Hang coiled rope for storage when system is not in use.
For additional security, use two safety 5/16" (8 mm)
Tip: polyester ropes. Securely tie ends to pigtail lag screws under object, parallel with webbing straps (I). Remove safety ropes before lowering object.
WARNING: Hang coiled rope where it will not accidentally snag on persons or vehicle. Keep coiled rope out of reach of children. Damage or injury can result if rope is angled away from wall with some tension; the object can come down very quickly which can cause an accident.
WARRANTY
What is covered – This warranty covers defects in materials or workmanship.
Who is covered – The original purchaser.
For how long – Harken products are warranted for five (5) years
from the date of purchase.
After the end of any specific warranty period noted above, HARKEN MAKES NO EXPRESS OR IMPLIED WARRANTIES OF ANY KIND WITH RESPECT TO THE PRODUCTS, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states, or if you live outside the U.S., some countries, do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
What is not covered – This warranty does not cover any product that was: improperly installed; inadequately inspected after installation; improperly maintained; used in any application for which it was not intended; used under load conditions exceeding the rating or other recommendations published in the Harken catalog; or subject to misuse, negligence, accident, or unauthorized modification or repair.
D. LOWER OBJECT
Securely grip rope, apply tension and angle it away from front wall. Bring arm up to let rope out and then back toward
wall to lock rope. Repeat until object is at desired height.
Lowering:
(Cleat open)
Tip: Use gloves to protect hands.
WARNING: When operating system, make sure area below object is clear of persons. If object comes down too quickly this can cause an accident.
CAUTION: Avoid injury, do not let rope slip through hands. Angle line to wall to lock rope.
Locked
MAINTENANCE
Inspect rope (H and G), knots, and straps regularly for signs of chafe, wearing or UV damage. Replace immediately. Inspect knots for signs of slipping. When attaching object, inspect webbing strap buckles (I) to make sure spring clip functions properly. Replace rope and hardware with Harken parts only.
Ropes, buckles and webbing are also not covered. Labor charges are not covered. Separate warranty provisions may be available from vendors on some of the above products. Contact Harken for this warranty information.
CONSEQUENTIAL AND INCIDENTAL DAMAGES ARE NOT RECOVERABLE UNDER THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental damages, so the above limitation or exclusion may not apply to you.
How to get service – If something goes wrong, contact Harken directly or your local Harken dealer to arrange for warranty assistance. Your dealer has Harken warranty return guidelines that provide you with exact return procedures, depending on the product involved. We will need, in writing, your name, address, phone number, date of purchase, product involved, application, an explanation of the defect, and conditions under which the product was used. We are fair and we do care when Harken products do not perform.
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