Harken 7000 User Manual

CARBO

®

RACING FOIL

Unit 0, 1, 2, 3

Installation Manual – Intended for specialized personnel or expert users

4364 09/14

Preassembly

Specifications, parts, tools, feeder height,
measuring and cutting foil, drilling trim cap hole. 2-3

Installation

Upper spacer tube, foil and trim cap,
feeder, bottom spacer tube and prefeeder,
halyard lead, chafe guard. 4-6

Operation

Using foil, raising sail, quieting bare foil, misfeads. 6

Troubleshooting

For installation and use. 7

Maintenance, storing, warranty 8

WARNING!: Strictly follow all instructions
to avoid an accident, damage to your vessel,
personal injury or death. See www.harken.com
for additional safety information.

Please read these instructions carefully before installing, servicing, or
operating the equipment.This manual may be modified without notice.

See: www.harken.com/manuals for updated versions.

PLEASE SAVE THESE INSTRUCTIONS

Pre-Assembly

Size Check

Max Unit 0 Unit 1 Unit 2 Unit 3

Wire

1/4" (6 mm) 5/16" (8 mm) 3/8" (10 mm) 7/16" (11 mm)

Rod

-10 (6.35 mm) -17 (8.38 mm) -25 (10.31 mm) -30 (11.1 mm)

Unit 0 Foil Length Max. Headstay

7000.9 m 29'6" (9 m) 32' 9 " (10 m)

7000.12 m 39' 4" (12 m) 42' 8" (13 m)

7000.15 m 49' 2" (15 m) 52' 6" (16 m)

Unit 1 Foil Length Max. Headstay

7001.12 m 39'4" (12 m) 42' 8" (13 m)

70 01.16 m 52' 6" (16 m) 55' 9" (17 m)

7001.2 0 m 65' 7" (20 m) 68' 11"(21 m)

Unit 2 Foil Length Max. Headstay

70 02.16 m 52'6 " (16 m) 56'6" (17.2 m)

7002.20 m 65'7" (20 m) 69'7" (21.1 m)

7002.24 m 78'9 " (24 m) 82'9" (25.2 m)

Unit 3 Foil Length Max. Headstay

7003.24 m 78' 8-1/2" (24 m) 82' 8" (25.2 m)

7003.28 m 91' 10" (28 m) 95' 9" (29.2 m)

Parts

Tools

Required

Phillips head screwdriver
Flat-bladed screwdriver
Hacksaw
Pliers
Tape measure
Drill with 5 mm (3/16") bit
or 6 mm (1/4") Unit 3 only.

Recommended

Heat gun for
cool weather.

Sail Specifications

Luff rope dimensions listed.
Actual luff tape dimensions

Description Unit 0 Unit 1 Unit 2 Unit 3

Extrusion H -37931B H-36 315B H-37820B H-41360
Tri m c ap H-37932B H-34427B H-37833B H-413 37
Feeder H-37934C H-34394C H-37838C H -41315

Upper H-37935A H-34433A H-37879A H- 41339

tube

Lower H-37936A H-34432A H-37880A H -413 38

Spacer
Prefeeder 7006 7006 7006 7006
PVC tape H CP 1748 HC P174 8 HC P174 8 H CP174 8
Chafe guard 7000.30 7001.3 0 7002.30 —

HFS1048 6-32x.375 Truss-head screw

HFS1049 6-32 x.375 Barr el nuts

Unit 0

Unit 1

Unit 2

Unit 3

2 Unit 0, 1, 2, 3 Carbo Racing Foil

HFS699 6-32 x.625 Flat-head s crew

HFS1048 6-32x.375 Truss-head screw

HFS1049 6-32 x.375 Barr el nuts

HFS1047

HFS1094 6-32x.5 Truss-head screw

HFS1049 6-32 x.375 Barr el nuts

HFS1093 6-32x.875 Flat-head screw

HFS347 8-32x.5 Truss-head screw

HF S1139 8-32 x.5 Barrel nuts

HFS1138 8x32x1 Flat-head screw

Fasteners

6-32 x.75 Flat-h ead screw

are larger.

Unit Luff Size

#0 #5– 4 mm (5/32" )
#1 #6 – 5 mm (3/16")
#2 #6 – 5 mm (3/16")
#3 #6 – 5 mm (3/16")
#7– 6 mm (7/32")

Recommended height above deck:
Feeder: 110 cm (42")
Prefeeder: 76 cm (30")

Rope

Tape

Sail luff tape must
be 15-25 cm (6-10")
below feeder when
sail is raised.

15-2 5 cm

(6-10")

Pre-Assembly

1. Lay Out Foil

Unroll foil and let it relax for a day
or so before installing.

2. Feeder Height

5. Trim Cap Hole

Place foil so side grooves face up.
Slip cap on foil so split end is over groove

and large hole faces up.

Measure 110 cm (42") from deck
and mark stay.

3. Foil Length

Attach tape measure to halyard.

Measure exposed portion of stay from
underside of terminal aloft to mark made
in Step 2. Deduct 127 mm (5") for upper

spacer tube.

4. Cutting Foil

Mark foil using measurement from Step 3.
CUT TOP END ONLY. Don't cut bottom of
foil with Harken labels and feeder hole.
Cut upper end of foil with hacksaw.

Tip: Trim cap holes are different diameters.
Make sure 5 mm (3/16") drill bit fits
through hole and foil-side grooves face up.

Squeeze cap with pliers. Keep drill straight
and drill a 5 mm (3/16") hole part way
through foil. Remove cap and finish
drilling. Check fit of trim cap, screw,
and barrel nut. Adjust hole as needed.

Make sure headstay is taut on boat
or stretched taut on ground before
installation.

Unit 0, 1, 2, 3 Carbo Racing Foil 3