Installation and Maintenance Manual
Radial Winch 20.2 PT
MRW-01
Index
Introduction
Technical characteristics
Weight
Maximum working load
Outline
Installation
Procedure 1
Procedure 2
Installation procedure
Maintenance
Washing
Maintenance table
Disassembly procedure
Exploded view with maintenance products
Assembly
®
Harken
limited worldwide warranty
3
3
3
3
3
4
5
6
7
8
8
8
9
11
12
12
Ordering spare parts
Exploded view
Parts list
Radial Winch 20.2 PTA
12
14
16
16
Radial Winch
20.2 PT
2
Installation and Maintenance Manual
Introduction - Technical characteristics - Outline
Introduction
This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken
In case of doubt the Harken
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.
Technical characteristics
®
accepts no responsibility for defective installation or reassembly of its winches.
®
Tech Service is at your disposal at techservice@harken.it
Power ratio Gear ratio
1st speed
2nd speed
The theoretical power ratio does not take friction into account.
6,95 : 1 1 : 1
19,20 : 1 2,76 : 1
Weights
ST A version
Weight (Kg)
Versions:
A = drum in anodised aluminium
Maximum working load
WARNING!
The maximum working load (MWL) for the 20.2 PT Radial Winch is 550 Kg (1213 lb)
Subjecting the winch to loads above the maximum working load can cause the winch to fail or
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
2
Outline
Radial Winch
20.2 PT
Ø73,5 mm
Ø137 mm
3
128 mm
61 mm
Line entry height
Installation and Maintenance Manual
Installation
Installation
The winch must be installed on a at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load. Harken® does not supply the screws needed to install the winch since these may vary
depending on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will
have to bear. Harken® assumes no responsibility for incorrect installation of its winches or for an
incorrect choice of mounting screws.
DANGER!
Incorrect installation of the winch may cause severe injury or
death. Consult the yard that built the boat in the case of doubt
over the correct positioning of the winch.
WARNING!
Failure to use the correct number and type of mounting fasteners
or failure to ensure the correct deck strength can result in the
winch pulling off the deck suddenly and unexpectedly during
high loads causing severe injury or death.
WARNING!
Verify the entry angle of the sheet. This must be 8° with tolerance
of ±2°, to avoid sheet overrides and damaging the winch or
making the winch inoperable leading to loss of control of the
boat which can lead to severe injury or death.
WARNING!
Mount the winch on the deck so that the drive gear is positioned
where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.
NOTICE
You can find the icon on the skirt to identify the drive gear
position.
8°
drive gear
SHEET
Once you have chosen the correct mounting position for the winch on the deck proceed with
installation.
Radial Winch
20.2 PT
4
Installation and Maintenance Manual
The winch can be installed following one of the two procedures below (Procedure1 or Procedure 2):
Procedure 1
To install the winch you must remove the drum and use Socket Head (SH) bolts.
Tools needed
One medium at-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
Torque to apply when assembling
1. Unscrew the central screw ( 2Nm/18 in-lb)
Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 4 and using socket head (SH) bolts. (See paragraph on installation)
2. Lift off the drum n°13 with the socket n°18
Radial Winch
20.2 PT
5
Installation and Maintenance Manual