Harken 1981 User Manual

INSTALLATION SHEET
Crossover Blocks: 1981, 1984
N15W24983 Bluemound Rd., Pewaukee, WI 53072-4974 USA
Telephone: (262) 691-3320 • Fax: (262) 701-5780
Web: http://www.harken.com • Email: harken@harken.com
Strictly follow all instructions to avoid an accident, damage to your vessel, personal injury, or death. See www.harken.com/ manuals for additional safety information.
The 1981/1984 Crossover blocks are designed for mounting behind stoppers to allow halyards/control lines to be led to a winch mounted on either side of cabin house. The large base spreads load to prevent damage to cored decks, while the efficient high-load sheave eliminates friction from highly-loaded lines. The 1984 is ideal for boats to 11.5 m (38'), while the 1981 is suitable for boats as large as 15 m (48').
Part
No.
max min
1984 1981
1.000 .3757/
Deck
thickness
.750 .3133/
Max line
Ø
in mm
8
16
IMPORTANT: CHECK SIZING
Use following chart to check application of block based on line turning angle. Size block to greatest anticipated angle.
Part
No.
1984 2000 907 1414 641 2000 907 2632 1194 3846 1746 1981 3000 1361 2122 963 3000 1361 3947 1790 5769 2617
Maximum
Working Load
lb kg
Maximum line load to produce maximum working load of block
lb kg
Weight incl.
fasteners
oz g
10 4.2 119 2000 907 4000 1814 12 8 227 3000 1361 6000 2721
lb kg
Maximum
working load
lb kg
lb kg
Breaking
load
lb kg
lb kg
Install Block
Drill hole to install: 1984: 25.4 mm (1"); 1981: 35 mm (1
Coat inside of hole with epoxy or resin to prevent moisture absorption in core or between laminates. Let cure before installation.
Tip: Put slight bevel at top of hole to allow sealant to mass around upper part of hole.
3
/8").
Install block using sealant in hole. Also apply sealant to circular groove on underside of base. Use Blue Loctite
Loctite is a registered trademark of Henkel AG & Company KGaA.
®
adhesive (provided) on threads.
Maintenance and Inspection
Harken equipment requires minimal maintenance, but some is required to give the best service and to comply with Harken's limited warranty.
Periodically inspect all fasteners to make sure they are secure. Tighten using thread­locking solution or replace lock nuts. Make sure mounting structure is sound and repair as necessary.
It is important to keep equipment clean by frequently flushing with fresh water. In corrosive atmospheres, stainless parts may show discoloration around holes, rivets, and screws. This is not serious and may be removed with a fine abrasive.
With the exception of winches, do not use grease unless specifically recommended in the instruction sheets.
IMPORTANT! Exposure to some teak cleaners and other caustic solutions can result in discoloration of part and is not covered under the Harken warranty.
Warranty
For additional safety, maintenance, and warranty information see www.harken.com/ manuals or the Harken catalog.
Printed in USA 4039 06/14
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