Hark HK0522 Owner's Manual

Owner’s Manual

ASSEMBLY, CARE & SAFETY INSTRUCTIONS

Item No. HK0522

2 DOOR GAS SMOKER

Certication AGA 7592 G

2 Door Gas Smoker

Warranty Details

The product is guaranteed to be free from defects in workmanship and parts for a period

of 12 months from the date of purchase. Defects that occur within this warranty period,

under normal use and care, will be repaired, replaced or refunded at our discretion. The

benets conferred by this warranty are in addition to all rights and remedies in respect of

the product that the consumer has under the Competition and Consumer Act 2010 and

similar state and territory laws.

Our goods come with guarantees that cannot be excluded under the Australian Consumer

Law. You are entitled to a replacement or refund for a major failure and for compensation

for any other reasonably foreseeable loss or damage. You are also entitled to have the

goods repaired or replaced if the goods fail to be of acceptable quality and the failure does

not amount to a major failure.

After Sales Support

Telephone: [phone]

[phone]

Email: [e-mail]

YEAR

WARRANTY

3

READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY!

YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT

IN PROPERTY DAMAGE OR PERSONAL INJURY.

DANGER DANGER

- This smoker is for OUTDOOR USE ONLY.

- Never operate this smoker unattended.

- The use of alcohol, prescription or non
prescription drugs may impair the consumer’s
ability to properly assemble or safely operate
the smoker.

- Never operate this smoker within 7.5m (25 feet)
of any flammable liquids.

- Use this smoker only on a level, stable
noncombustible surface like brick, concrete
or dirt. Do not use smoker on or around any
surface that will burn or melt like wooden
decks, dry grass, leaves, wood rails, vinyl, or
plastic.

- Never operate this smoker under any overhead

roof covering, awning or overhang. Never use
inside an enclosed area such as screen patios,
garages, buildings and tents. Keep a minimum
clearance of 3m (10 feet) from all sides of the
smoker to all overhead construction and 1m (3
feet) from any walls or rails.

- Never use in or on recreational vehicles and/or

boats.

- Never use sawdust with this smoker.

- Never use this product for anything other than
its intended purposes. This smoker is not
intended for commercial use. Never use this
smoker as a heater.

- Keep the area clear of all flammable liquids,

combustible material including but not limited

to wood, dry plants including grass, brush,
paper and canvas.

- Smoker is HOT while in use and after use.

- Avoid touching hot surfaces. Always wear

protective gloves or mitts when operating the
smoker.

- Keep children and pets away from the smoker
at all times.

- Do not allow anyone to conduct activities around
the smoker during or following its use until the unit
has cooled. The smoker is hot during operation and
remains hot for a period of time following its use.

- Never move the smoker when it is in use. Allow the
smoker to cool below 115ºF (40ºC) before moving
or storing it.

- Always wear shoes and protective clothing during
operation of this smoker.

- Accessory attachments and cookware not supplied

with this smoker are not recommended for use.

- Perform a leak test before each use of the smoker.

(See page 15).

- Keep the gas supply hose away from any heated

surfaces.

- Never attach a gas cylinder, move or alter ttings

when the smoker is hot or in use.

- Do not attempt to disconnect any gas tting while

the smoker is in operation.

- Never use a gas cylinder if it appears to have

dents, gouges, bulges, re damage, erosion, leak

age, excessive rust, or other forms of visible
external damage. The cylinder may be hazardous
and should be checked by a liquid propane supplier.

- Before each use, inspect gas hose for any signs

of damage and check all nuts and bolts to be sure
that they are tight and secure.

- When lighting your smoker, do not cover the

burner or restrict airow from the burner. An

explosion could occur.

- When lighting your smoker, always have the door

open.

- If burner does not ignite, turn off the control valve

and gas and wait 5 minutes before trying to light it
again. If the burner goes out during operation, first
turn the control valve OFF, then the gas cylinder
OFF.

OUTDOOR USE ONLY

SAVE AND FILE THESE INSTRUCTIONS FOR FUTURE REFERENCE

4

READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY!

YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN

PROPERTY DAMAGE OR PERSONAL INJURY.

DANGER DANGER

• Do not obstruct flow of combustion and
ventilation. Keep the ventilation opening(s) of
the cylinder enclosure free and clear of debris.

• Keep clear of the smoker hose. Tripping over
the smoker hose may result in the spilling of
HOT grease or water, causing personal injury
or property damage.

• In the event of an oil/grease fire, immediately
turn off gas supply and call the fire
Department. Do not attempt to extinguish
a fire with water. A type BC or ABC fire
extinguisher may in some cases contain the
fire.

• Keep your hands, hair and face away from the
burner flame. Do not lean over or in to the
smoker when lighting the burner. This smoker
has an open flame. Be careful of loose hair and
clothing during operation, which could catch
fire.

• After use, always turn the control valve OFF
first, then the gas cylinder valve OFF.

• Always allow the hot water to cool completely
below 100ºF (38C) before moving to avoid the
possibility of severe burns.

• Never use glassware, plastic, or ceramic
cookware in this smoker.

• Always disconnect the gas cylinder from your
smoker when not in use.

• Do not store a spare LP-gas cylinder under or
near the smoker.

• Cylinders must be stored outdoors, out of reach
of children, and must not be stored in a building,
garage, or any other enclosed area.

• If you smell, hear or see gas escaping,
immediately get away from the gas cylinder and
call the Fire Department.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER. READ ALL INSTRUCTIONS, WARNINGS AND

SAFEGUARDS PRIOR TO ASSEMBLING AND OPERATING YOUR SMOKER.

SAVE THESE INSTRUCTIONS

5

A. HARDWARE PACK

NO. Description. Finish Qty Note

1a 1/4-20x1/2 Screw Black galvanized 19

Inside blister card

2a 1/4-20 Flange Nut Black galvanized 8

3c 10-24x1/2 Screw Black galvanized 11

Inside blister card4c 10-24Nut Black galvanized 3

5c M5 spring washer Black galvanized 3

6d S hook for hose Chrome plated 1

Inside blister card

7d Zip tie Black 1

8e Door latch Black 2

Inside a poly bag

9e Door latch bracket Black 2

10e Damper Powder coated 3 Inside a poly bag

6

B. PARTS LIST

Read all safeguards and assembly

instructions before assembling and

operating your smoker.

Before assembling your new smoker,

unpack all parts from the box. Carefully

remove all packing material and lay

out all the parts for easy access and

identication. Do not discard the carton

or packaging until your smoker is

fully assembled and operating to your

satisfaction.

In order to properly assemble your

smoker, you will only need two tools:

- Philips head screwdriver

- shifter or 3/8” & 7/16” wrench

(tools not included)

Be sure to have a friend help. The
smoker is heavy and must be moved
around during assembly and before use.
To use your smoker immediately after

assembly, have an LP gas cylinder lled

by an authorised LP dealer or cylinder
exchange center. Also, be sure to have

your choice of avouring wood readily

available.

(LP gas cylinder and avouring wood are

not included)
For further assistance, including missing
or damaged parts, call 1300 799 787

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7

7

7

8

13

10

18

11

6

2

4

3

9

5

16

16

17

15

15

12

14

Primary Components

Item Description Qty Item Description Qty

1 Smoker Cabinet 1 11 Wood Chip Box Lid 1

2 Smoker Door - Lower 1 12 Water Bowl 1

3 Smoker Door - Upper 1 13 Grid Track 12

4 Burner Chamber Assembly 1 14 Cooking rack 4

5 Control Panel Assembly 1 15 Door Handle 2

6 Smoker Leg 4 16 Door Latch 2

7 Damper 3 17 Door Latch Plate 2

8 Heat Indicater 1 18 Side Handle 2

9 Wood Chip Box Rack 1 19 Gas Bottle Restraint

Strap

1

10 Wood Chip Box 1

18

7

C. ASSEMBLY INSTRUCTIONS

1

Step 1

Locate: Cabinet (1), lower door (2) and upper door(3)

Note: The doors are attached to the cabinet

Procedure:

— Remove the doors (2) and (3) from the cabinet

(1) by lifting them straight up on the doors to

remove them from the side cabinet hinge. Set the

doors aside.

— Turn the cabinet (1) upside down

STEP 2

Locate: Four Smoker Legs [6], Eight

1/4-20x1/2” Screw [1a] from the Hardware

Pack - Bag A.

Tools needed: Philips head screwdriver.

Procedure:

— Place each leg [6] at the corners of the

smoker Cabinet Assembly [1] as shown.

Fasten each leg [6] with two 1/4-20x1/2”

Screws [1a]. The securing nuts are pre-welded

to the

cabinet.

Note: One leg contains an extra hole on its

side and must be mounted at the front in the

position shown. This hole will be used later to

secure the gas hose to the leg with a zip-tie.

Do not yet insert the two screws in the location

indicated for the front legs. These two screws will

be used in the next assembly steps.

Securely tighten six screws.

4

4

1

13

13

2

3

Leg with extra hole

Leg with extra hole

WARNING

DO NOT HANDLE SMOKER BY THE CROSS BAR ON SMOKER CABINET.

DO NOT LIFT OR MOVE USING THIS CROSS BAR.

8

STEP 3

Locate: Control Panel Assembly [5], two

1/4-20x1/2” Screw [1a] (two remaining from

previous step)

Tools needed: Philips head screwdriver.

Procedure:

— Place the control panel assembly between

the front legs as shown. There are slots on

the control panel that t around the legs

and line up with the bolt holes.

— Be sure all the tabs on the back side of the

control panel are captured around the legs

as shown below.

— Insert the two remaining screws and tighten

them securely.

STEP 4

Locate: Burner Chamber Assembly [4], three

1/4-20x1/2” Screw [1a] from Hardware Pack - Blister

card.

Tools needed: Philips head screwdriver.

Note: Inspect the burner chamber prior to

assembly to make certain the burner tube is

correctly over the end of the valve as shown:

Procedure:

— Align the burner

chamber assembly [4]

underneath the smoker

as shown.

— Place the body of the

burner chamber assembly so that it sits ush

with the bottom of the cabinet. The mounting

holes and mounting tabs should line up.

— For each mounting hole, insert a 1/4-20x1/2”

screw [1a]. Secure the burner assembly with the

three screws from the inside of the cabinet.

— Securely tighten all three screws.

— Attach the loose igniter wire to the igniter on

the control panel as shown.

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