Hargrove Classic Oak, Western Pine, Cozy Fire, Mt. Laurel, Cumberland Char Operation And Installation Manual

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This appliance is designed to supplement a current heating system. It is not designed to be used as a primary heat source.
This appliance operates as an unvented room heater when fitted to a solid fuel burning masonry or UL127 approved factory built fireplace with the flue damper closed. It may also be installed in an approved unvented fireplace.
WARNING: THIS IS AN UNVENTED GAS FIRED HEATER. IT USES AIR (OXYGEN) FROM THE ROOM IN WHICH IT IS INSTALLED. PROVISIONS FOR ADEQUATE COMBUSTION AND VENTILATION AIR MUST BE PROVIDED. REFERENCE NATIONAL FUEL GAS CODE NFPA 54, ANSI Z223.1. REFER TO PAGE 2 OF THE INSTALLATION INSTRUCTIONS.
WARNING: Improper installation, adjustments, alteration, service, or maintenance can cause personal injury or property damage. Refer to this manual. For assistance or for additional information, consult a qualified installer, service agency or gas supplier.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases. Solid fuels shall not be burned in a fireplace where an unvented room heater is installed.
WARNING: If information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Classic Oak 24” Set
Western Pine 24” Set
HARGROVE
Classic Oak & Western Pine
Vent Free Room Heater
Operation and Installation Guide
CONTENTS PAGE
PRE-INSTALLATION REQUIREMENTS…………………………..…………………….1-2
Approved Fireplace Listings……….……………………………………………………………………..1 Fireplace Location…………………………………………………………………………………………..1 Combustion & Ventilation Requirements…………..…………………………………………………..2
INSTALLATION SPECIFICATIONS……………………………………………………..3-5
BTU Ratings and Pressure Requirements……………………………………………………………..3 Fireplace Dimensions and Clearances…………………………………………………………………3 Minimum Clearances to Combustible Materials……………………………………………………...4 Mantle Clearances……………………………………………………………………………………….4-5
INSTALLATION…………………………………………………………………………..5-12
Fireplace Preparation……………………………………………………………………………………...5 Gas Line Hook-Up………………………………………………………………………………………….6
Gas Pressure Check……………………………………………………………………………………….7 Wiring Schematic (Millivolt Units Only)………………………………………………………………..7
Log Placement – Classic Oak 18”, 24”and 30” Models………….……………………………….…8 Log Placement – Western Pine 18”, 24”, and 30” Models.……………………………………….…9 Volcanic Cinder and Pedestal Grate Facing Placement……………………………………………10
OPERATION……………………………………………………………………………..11-14
Lighting Instructions (Manual Burner)………………………………………………………………...11 Lighting Instructions (Variable Burner)……………………………………………………………….12 Lighting Instructions (Millivolt Burner)………………………………………………………………..13
Controlling Heat Output………………………………………………………………………………….14 Important Safeguards…………………………………………………………………………………….14 Cleaning & Servicing……………………………………………………………………………………..14
PARTS AND ASSEMBLY IDENTIFICATION…………………………………………...15 TROUBLE-SHOOTING…………………………………………………………………16-17 LIMITED WARRANTY……………………………………………………………………..18
PRE-INSTALLATION REQUIREMENTS
Approved Fireplace Listings (Vent Free)
This appliance operates as an unvented room heater certified under ANSI Z.21.11.2a-2003 when fitted to a masonry or factory built fireplace with the flue damper open or closed. It may also be installed in approved vent free fireplaces.
WARNING: Any change to this heater or its controls can be dangerous.
Solid-fuels shall not be burned in a fireplace where an unvented room heater is installed.
WARNING: THIS APPLIANCE IS FOR INSTALLATION ONLY IN A SOLID-FUEL BURNING FIREPLACE OR APPROVED VENTLESS FIREBOX ENCLOSURE.
Fireplace Location
IMPORTANT: If installing in an approved vent free firebox, refer to their instruction guide for proper installation.
WARNING: DO NOT INSTALL THIS APPLIANCE IN ANY AREA WHERE GASOLINE OR ANY COMBUSTIBLE OR EXPLOSIVE MATERIAL WILL BE USED OR STORED. THE FLAME IN THIS APPLIANCE IS NOT ISOLATED FROM THE AIR SPACE IT HEATS AND IT WILL IGNITE FLAMMABLE VAPORS, DUST PARTICLES OR OTHER COMBUSTIBLE MATERIALS THAT COME IN CONTACT WITH IT WHICH CAN RESULT IN AN EXPLOSION OR FIRE.
To determine the safest and most efficient location for your Vent Free Fireplace, you must take into consideration the following guidelines:
1. The location must allow for proper clearances for accessibility of servicing and proper operation (See section on Fireplace Clearances – page 4).
2. Consider a location where heat output would not be affected by drafts, air conditioning ducts, windows or doors.
3. Inspect area surrounding the location chosen for the fireplace for possible air drafts that may affect the flames and possibly cause sooting. Air drafts may be caused by a ceiling fan near the fireplace, a hot furnace, or an open door.
WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERNS.
4. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. Young children should be carefully supervised when they are in the same room with the appliance.
5. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
6. Install in an area providing adequate combustion and ventilation air (see section on adequate combustion and ventilation air requirements – page 2).
7. Do not install in a building that is of unusually tight construction. Unusually tight construction is defined as construction where:
a. Walls and ceilings exposed to the outside
atmosphere have a continuous wall vapor retarder with a rating of 1 perm or less with openings gasketed or sealed, and
b. Weather striping has been added on
openable windows and doors, and
c. Caulking or sealants are applied to areas
such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetration for plumbing, electrical, and gas lines, and at other openings.
8. Do not install this heater in bedrooms, bathrooms, or or recreational vehicles.
9. This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes.
10. Maintain adequate clearances around air openings.
11. Young children should be carefully supervised when they are in the same room as the appliance.
12. Keep appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
WARNING: DO NOT ALLOW CLOTHING OR FLAMMABLE MATERIALS ON OR NEAR THE FIRPLACE.
1
PRE-INSTALLATION REQUIREMENTS
WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT
DEFINED AS UNCONFINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 SECTION 5.3 OR APPLICABLE LOCAL CODES.
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
The following formula can be used to determine the maximum BTU rating per the definition of unconfined space: STEP ONE: DETERMINE THE VOLUME OF SPACE IN CUBIC FEET.
LENGTH X WIDTH X HEIGHT = ________________ cu. Ft. (Include adjoining rooms with doorless passageways or ventilation grills between rooms.)
Example: 24’ (L) X 16’ (W) X 8’ (H) = 3,072. cu. Ft.
STEP TWO: MULTIPLY THE VOLUME OF SPACE BY 20 BTU/Hr. TO DETERMINE THE MAXIMUM BTU/Hr. THE SPACE CAN SUPPORT.
Example: 3,072 cu. Ft. X 20 BTU/Hr. = 61,440 BTU/Hr. (Maximum BTU/Hr. the room can support)
STEP THREE: ADD THE BTU/Hr. OF ALL THE FUEL BURNING APPLIANCES IN THE SPACE. VENT FREE HEATER_________________BTU/Hr.
GAS APPLIANCE #1 _________________BTU/Hr. GAS APPLIANCE #2 _________________BTU/Hr. Example: VENT FREE HEATER 26,000 BTU/Hr.
GAS APPLIANCE #1 35,000 BTU/Hr. TOTAL 61,000 BTU/Hr.
NOTE: DO NOT INCLUDE DIRECT-VENT GAS APPLIANCES. DIRECT VENT IS SEALED COMBUSTION AND DRAWS COMBUSTION AIR FROM THE OUTDOORS.
THE SPACE IN THE ABOVE EXAMPLE IS AN UNCONFINED SPACE BECAUSE THE 61,000 BTU’S AN HOUR USAGE IS LESS THATN THE 61,440 BTU’S AN HOUR AVAILABLE. IF THE TOTAL BTU’S AN HOUR USAGE IS GREATER THAN 61,440 BTU’S AN HOUR THEN THE SPACE WOULD BE A CONFINED SPACE AND ADDITIONAL AIR MUST BE
PROVIDED.
The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
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Combustion and Ventilation Air Requirement Worksheet (Vent Free only)
30” SETS
Natural Propane
40,000 33,000 29,000 23,500
10.5” WC 13” WC 5” WC 11” WC
4” WC 10” WC
INSTALLATION SPECIFICATIONS
LOG SET SIZE
GAS TYPE
MAX. HEAT INPUT (BTU/Hr.)
MIN. HEAT INPUT (BTU/Hr.)
GAS INLET PRESSURE
MAX.
MIN.
REGULATOR PRESSURE
18” SETS
Natural Propane
32,000 32,000 24,000 23,500
10.5” WC 13” WC 5” WC 11” WC
4” WC 10” WC
24” SETS
Natural Propane
40,000 33,000 29,000 23,500
10.5”WC 13” WC 5” WC 11” WC
4” WC 10” WC
When operating the main burner, use the control knob to raise and lower the min. and max. heat output. Turn the control knob counterclockwise for max. heat and clockwise for min heat.
Input ratings are shown in BTU per hour and are for elevations up to 2,000 feet. For elevations above 2,000 feet, input ratings should be reduced 4% for each 1,000 feet above sea level. Refer to the National Fuel Gas Code.
WARNING: OPERATION OF THIS APPLIANCE ON GASES FOR WHICH IT IS NOT EQUIPPED MAY LEAD TO CARBON MONOXIDE POISONING.
Depth
Front Width
Log Set
Size
18 24” 30
Depth
12” 12” 12”
Height
16” 16” 16”
Front
Width
28” 32 36
Fireplace Dimensions
The chart above indicates the minimum fireplace dimensions for each log set.
3
BTU Ratings and Pressure Requirements
Fireplace Dimensions and Clearances
Refer to the following charts to determine the proper size set for your fireplace.
INSTALLATION SPECIFICATIONS
IMPORTANT: To insure a safe installation into a
masonry or factory built fireplace, the following instructions must be carefully observed. If installing in a pre-manufactured fireplace follow the clearance requirements accompanying that fireplace.
Note: Clearances to Combustible Materials and
Mantle Clearances are in place to provide adequate spacing to prevent a fireplace mantle or facing from catching fire. In most cases they should also be adequate to prevent any discoloration or warping due to heat. However, each Gas Log installation will present unique circumstances creating many variables beyond the control of the Gas Log Manufacturer, including paint or finish composition, previous heat exposure, quality of construction, air flow patterns etc. Because of these variables we cannot guarantee that heat warping or discoloration will never occur. The possibility of heat damage exists whether burning wood or gas logs.
Refer to Fig. 1 for the following dimensions:
A. Minimum left and right clearance to combustible walls =
15”.
B. Minimum clearance to combustible ceiling = 42”. C. Minimum left and right side clearances to mantle = 6”.
4
8”
Minimum Clearances to Combustible Materials (Vent Free only)
Mantle Clearances (Vent Free only)
DAMPER STOP (Vented Only)
Attach the damper stop clamp to the fireplace damper blade. Position the clamp to prevent full closure of the fireplace damper blade.
If the damper stop provided does not fit, the installer shall install a permanent damper stop that will keep the damper open to a minimum of 3”.
INSTALLATION SPECIFICATIONS
Woodwork such as mantles and other combustible material must be installed as tested per Fig. 3 or Fig. 4.
NOTE: Heat Resistant Material as shown in Fig. 3 are
materials such as gypsum board, sheetrock, slate, tile, marble etc.
If mantle and wall are both non-combustible, mantle clearances are not applicable.
FIREPLACE HOOD (CANOPY)
A hood (canopy) as shown in Fig. 5 is used to deflect heat away from the fireplace face and mantle, reducing the chances of heat damage or discoloration. If using a hood, it must project a
minimum of 4” from the face of the firebox.
Contact your dealer to purchase a fireplace hood.
INSTALLER: Please leave these instructions with the homeowner. HOMEOWNER: Please retain these instructions for future reference.
State or local codes may only allow operation of this unit in a vented application. Check your state and local codes.
All Hargrove vent free room heaters comply with IAS U.S. Requirement 5-95.
The installation must conform with state and local codes or, in absence of local codes, to the National Fuel Gas Code, ANSI Z223.1
IMPORTANT: Before installing in a solid fuel-burning
fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes, and loose paint by a qualified chimney cleaner.
1. Turn the gas supply to OFF.
2. Turn OFF all electrical power to blower (if applicable) before installing, servicing, or removing.
3. Clean the fireplace floor, walls, and chimney (if used) of any ashes, soot creosote, or obstruction. This will minimize any smell from the fireplace. We recommend cleaning by a chimney sweep.
4. Any outside air ducts and/or ash dumps in the fireplace must be permanently closed at the time of appliance installation.
5. A mesh fireplace screen must be in place when the appliance is operating unless other provision for
combustion air are provided, the screen shall have an opening(s) for introduction of combustion air.
IMPORTANT: Read these instructions carefully
before installing or trying to operate this vent free gas heater.
WARNING: GLASS DOORS MUST BE OPEN
WHEN APPLIANCE IS IN OPERATION.
WARNING: ANY MODIFICATION TO THIS
UNVENTED GAS HEATER OR IT’S CONTROLS
CAN BE DANGEROUS. IMPROPER INSTALLATION OR USE OF THE HEATER CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
5
IMPORTANT: In the Commonwealth of Massachusetts the damper must either be permanently welded in the fully open position or completely removed.
This unit complies with 527 CMR 30.00 vent free appliance requirements for Massachusetts.
Mantle Clearances cont. (Vent Free only)
INSTALLATION
FIREPLACE PREPARATION
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