Hardy Process Solutions HI 6600-EIP, HI 6610-WP, HI 6600-PB, HI 6110 User Manual
HI 6600 Series Modular Sensor System User Guide
HI 6600 Series Modular Sensor System
User’s Guide
Hardy Process Solutions Document Number: 0596-0333-01 REV D
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Local Field Service
HI 6600 Series Modular Sensor System User Guide
Hardy Process Solutions provides local field service for all scales and weighing equipment. Hardy’s factory
trained technicians can perform service on all Hardy equipment as well as most other manufacturers’
systems. Enabled by the Hardy Process Toolbox, our technicians spend less time onsite, saving you money
and reducing your downtime.
Services Include:
• Installation & Commissioning
• Preventative Maintenance & Calibration
• Onsite Emergency Service
• Service Agreements with Defined Turnaround Times
• Product, Service, and PLC Integration Training
• Pre-Installation Site Audit
• Scale Installed-Base Evaluation
• PLC Integration Support
• Engineering Design Support & Specification Development
• Quality Documentation Creation
Contact Us
To request any of the services mentioned, or to discuss your needs with a trained Hardy Service Agent,
please call 800-821-5831 Option 4 (6:30 AM to 5:30 PM PST). For emergency downtime service after
hours, leave a message in our emergency mailbox and your call will be returned promptly
HI 6600 Series Modular Sensor System User Guide
Contents
• • • • • •
Chapter 1 ......................................................................................................................................... 8
HI 6600 Series Overview ................................................................................................................ 8
Introduction to the HI 6600 Modular Sensor System.............................................................. 8
Typical Applications
HI 6600 Series Model Numbers
Chapter 2
Specifications and Features
Chapter 3
HI 6600 Hardwa re Installation
Chapter 4 ....................................................................................................................................... 29
Instrument Configuration
......................................................................................................................................... 11
Basic Specifications
HI 6610 Weight Processing Module (WPM) ................................................................. 11
Hardy Gateway Module (HI 6600) ....................................................................................... 12
Network Connectivity
Optional HI 6110 Front Panel Display
Environmental Requirements
Approvals ....................................................................................................................... 13
Network Certifications
Features and Capabilities
Hardy Process Toolbox
C2® Calibration
INTEGRATED TECHN I CI A N® ........................................................................................ 14
WAVERSAVER® ........................................................................................................... 14
Power Requirements for Configuring Your Modular Sensor System over Distance ............ 14
......................................................................................................................................... 18
Safety
..................................................................................................................................... 18
General Precautions
Unpacking ............................................................................................................................. 18
Tool List ......................................................................................................................... 19
Installing the HI 6610 Modules ............................................................................................ 19
Overview of the HI 6600 Hardware ...................................................................................... 20
Installation ...................................................................................................................... 21
Cabling the Units Together
DC Power Input .................................................................................................................... 23
Connecting Sensors ........................................................................................................ 24
Installing the Optional Display
Blind Unit (No display)
Optional Remote Display Mount
Mounting the Optional Front Panel Display .................................................................... 26
Making Longer Display Interface Cables
Using the Webserver ............................................................................................................. 30
.......................................................................................................... 10
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HI 6600 Series Modular Sensor System User Guide
Using the HI 6110 Front Panel Display
Mode Button
Chann e l Identific ation
System Discovery
..................................................................................................................... 32
............................................................................................................... 33
.............................................................................................................. 33
.................................................................................... 31
Instrument ID ................................................................................................................. 34
Channel Identification .................................................................................................... 34
Deleting Channels
............................................................................................................. 35
Replace Channel ............................................................................................................. 35
Savi n g a n d R e s t o r ing Co n f i g u r a t i o n D a t a U s i n g t h e USB p o r t ......................................... 36
Suggested Minimum Steps When Setting Up the Instrument For the First Time........... 36
Setup Parameter Menus
Capacity Parameter
............................................................................................................ 37
.......................................................................................................... 37
Decimal Point Parameter ................................................................................................ 37
Graduation Size Parameter ............................................................................................. 38
Instrument ID ................................................................................................................. 38
Motion Tolerance Parameter .......................................................................................... 38
Operator ID Parameter
..................................................................................................... 38
Unit (of Measure) Parameter .......................................................................................... 38
Filter Parameter Menu
NumAverages Parameter
WAVERSAVER® Parameter
Calibration
.............................................................................................................................. 40
Pre-Calibration Procedures
........................................................................................................ 39
.................................................................................................. 39
........................................................................................... 39
................................................................................................. 40
Electrical Check Procedures .................................................................................................. 41
Load Cell/Point Input/Output Measurements ................................................................. 41
Load Check
C2 & eCAL Electronic Calibratio n
C2 and eCAL Calibration
Sensitivity Parameter
Ref Weight Parameter
Cal Tolerance Parameter
....................................................................................................................... 42
............................................................................................. 42
Commands and Parameters ....................................................... 42
........................................................................................................ 42
....................................................................................................... 42
................................................................................................... 43
Gravitation Correction .................................................................................................... 43
C2 Calibration Process
..................................................................................................... 45
Hard Calibration .................................................................................................................... 46
Hard Cal Commands and Parameters ............................................................................. 46
Cal Lo Weight Parameter
Cal Tolerance Parameter
Do Cal Lo Command
Do Cal Hi Command
Span Weight Parameter
Chapter 5
........................................................................................................................................ 48
Instrument Operation
........................................................................................................................ 48
................................................................................................. 46
................................................................................................... 46
....................................................................................................... 46
........................................................................................................ 46
.................................................................................................... 47
Operations ............................................................................................................................. 48
Tare Parameters and Commands
Tare Amount
Tare Offset
Tare Command
.................................................................................................................... 48
....................................................................................................................... 49
................................................................................................................. 49
Zero Parameters and Comm ands
Zero Tolerance
Zero Amount
................................................................................................................. 49
.................................................................................................................... 50
................................................................................................ 48
................................................................................................ 49
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HI 6600 Series Modular Sensor System User Guide
Zero Command
Auto Mode
Count Operations
Determining Piece Count:
................................................................................................................ 50
........................................................................................................................ 50
..................................................................................................................... 51
................................................................................................. 51
Chapter 6 ....................................................................................................................................... 52
Network Communications
................................................................................................................. 52
Maximum Number of Channels Supported for PLC Communication Formats ............. 53
LAN Connection ............................................................................................................ 53
IP address. ...................................................................................................................... 54
Enable DHCP
.................................................................................................................. 54
Mask Address Parameter ................................................................................................ 54
Gateway Address Parameter
DNS Server Parameter
............................................................................................. 54
..................................................................................................... 55
Fixed IP Configuration ................................................................................................... 55
Direct Connect Hardware ............................................................................................... 55
Windows PC Configuration: Windows 2000 ................................................................ 56
Windows XP
Windows 7
Direct Connect Configuration - HI 6600 HGM
.................................................................................................................... 56
....................................................................................................................... 56
...................................................................... 57
EtherNet/IP® ........................................................................................................................... 57
EtherNet/IP Commands and Parameters
.................................................................................. 58
The EtherNet/IP Diagnostics Screen ................................................................................ 58
Ethernet UDP Parameters
......................................................................................................... 60
Hardy Port ...................................................................................................................... 60
Modbus TCP
........................................................................................................................... 60
Modbus TCP Commands and Parameters ...................................................................... 60
Installing the Hardy Modbus-Link Te st Pack age .............................................................. 62
Configuring MODBUS TCP
............................................................................................. 62
Profibus-DP .......................................................................................................................... 67
Profibus Configuration
Initialization Process
....................................................................................................... 67
........................................................................................................ 68
Profibus-DP .GSD File .................................................................................................... 69
Pre-Initialization Procedures
Modbus-RTU (over RS-485)
Modbus-RTU Commands and Parameters
Slave Address Parameter
............................................................................................. 69
..................................................................................................... 74
............................................................................ 74
.................................................................................................. 74
Baud Rate Parameter ....................................................................................................... 74
Parity Parameter .............................................................................................................. 75
Modbus Setup
Modbus Functions
USB Memory Stic k
Restore Command
.................................................................................................................. 76
............................................................................................................ 76
.................................................................................................................. 77
............................................................................................................ 78
Chapter 7 ....................................................................................................................................... 79
Security ......................................................................................................................................... 79
Optional HI 6110 Display Security Options
The Display Lock
The Keypad Lock
The Configuration Lock
.............................................................................................................. 80
.............................................................................................................. 83
..................................................................................................... 84
................................................................................ 79
The Read Only, Security & Calibration Locks ............................................................... 86
Modifying the Calibration Param e te r s
.................................................................................. 88
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HI 6600 Series Modular Sensor System User Guide
Modifying the Read Only Paramete r s
................................................................................... 88
Chapter 8 ....................................................................................................................................... 89
Troubleshooting ............................................................................................................................ 89
Assembly Notes, War ni ngs & Cautions
Updating Instrument Firmware
Information Page
............................................................................................................... 90
....................................................................................... 89
........................................................................................... 90
Indicator Lights Summary .............................................................................................. 91
Common Error Messages
.......................................................................................................... 92
Diagnostics ............................................................................................................................ 92
Trouble Shooting Using Integrated Technician (IT®)
Stability Test ALL
PASS/FAIL and Stability Test
WAVERSAVER TEST
............................................................................................................. 93
............................................................................................. 93
.................................................................................................... 93
............................................................. 92
Weight and Voltage ALL ............................................................................................... 93
RTZ (Return to Zero) Test
IT Test
.............................................................................................................................. 94
General Trou b l e sh o o t i n g Flow Chart Index
A - Electrical and Mechanical Review
A1. Checking for Unstable Components in a Weighing System
B. Guidelines for Electrical, Mechanical or Configuration Issues
B1 - Guidelines to Verify Electrical Installation
B2 - Guidelines to V erify Mechanical Installation
B3 - Verify Configuration/Filter Settings to Improve Stability
C - Integrated Technician and Stability Test Overview
E Non-Return to Zero (System with IT Summing Card.)
F. Verify Individual Load Sensor Millivolt Output readings
G- Calibration Error s During Calibration
H. Mechanical Installation
J- Electrical Inspection
K - Installation Check Points
M. Weight Processor’s Optional Front Display Blank or Locked
Tests and Diagnostics
.............................................................................................................. 111
Diagnostic testing from the Optional Front Panel
.................................................................................................... 94
.................................................................................. 96
.......................................................................................... 97
......................................................... 98
................................................... 99
........................................................................... 100
........................................................................ 101
....................................................... 102
.................................................................. 103
............................................................... 104
......................................................... 105
.................................................................................. 106
...................................................................................................... 107
........................................................................................................... 108
.................................................................................................... 109
.................................................... 110
................................................................ 111
Parameters ........................................................................................................................... 112
System and Load Cell Tests
Overview of Typical Load Cell System
INTEGRATED TECHNICIAN
Stability Test
...................................................................................................... 113
............................................................................... 113
................................................................................................ 114
.................................................................................................................. 114
Running the Stability Test from the Web Interface ........................................................... 115
Running the Stability Te st from the Optional Front Panel ................................................. 115
Weight and Voltage Tests ................................................................................................ 116
Weig ht and Vo ltage Test from the W eb interface .............................................................. 116
Running the IT test from the Optional Front Pa nel .......................................................... 116
Integrated Technician Test for the HI 6600 over Communications .................................... 117
Appendix A ................................................................................................................................. 121
Communications I/O Table ......................................................................................................... 121
I/O Tables for Communications to PLCs
OUTPUT Table Description
.................................................................................................... 122
..................................................................................... 121
Portion of the OUTPUT table used for the Hardy Gateway Module (HGM) ............... 122
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HI 6600 Series Modular Sensor System User Guide
Portion of the OUTPUT table used for Weigh Processing Modules (WPM s) ............. 122
INPUT Table Description
Portion of the INPUT table used for the Hardy Gateway Module (HGM) ................... 122
Portion of the INPUT table used for Weigh Processing Modules (WPMs) ................. 123
Hardy Command Numbers
Appendix B ................................................................................................................................. 126
Default Parameter IDs and Values
Default Parameters and Values Table
Appendix C ................................................................................................................................. 129
Drawings & Templates
II Diagrams ......................................................................................................................... 129
Image of HI 6600 Hardy Gateway Module II Diagram ...................................................... 130
Image of HI 6610 Weight Processing Module II Diagram
Optional HI 6110 Display Panel Mounting Template
Appendix D ................................................................................................................................. 133
Spare Parts .................................................................................................................................. 133
Spare Parts Table
Appendix E ................................................................................................................................. 134
Wiring Junction Boxes or Summing Cards
C
onnecting to Hardy Junction Boxes or Summing Cards ................................................... 134
HI 6010 Summ ing Box Diagram ........................................................................................... 135
HI 6020 Summ ing Box Diagram ........................................................................................... 136
.................................................................................................................... 129
........................................................................................................ 122
...................................................................................................... 124
..................................................................................................... 126
........................................................................................ 126
........................................................... 131
................................................................... 132
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HI 6600 Series Modular Sensor System User Guide
Chapter 1
HI 6600 Series Overview
• • • • • •
This Manual describes installation, setup and operating procedures for the HI 6600 Series Modular Sensor
System. Be sure to read and understand all cautions, warnings, and safety procedures in this manual to ensure
safe installation and operation of the instrument.
Hardy Process Solutions sincerely appreciates your business. We encourage input about the performance and
operation of our products from our customers. Should you not understand any information in this manual or
experience any problems with this product, please contact our Technical Support Department at:
Phone:
(858) 278-2900
Toll Free:
FAX:
E-Mail:
Website:
Please visit our website for the latest revision of the HI 6600 Series User Guide and sign up for the Hardy
Newsletter to get the latest information on all Hardy products and services. For answers to technical issues
and service problems, please visit the Hardy WebTech section of our website or contact a technician by
phone during our normal operating hours (6:30 AM to 5:30 PM Pacific Time).
1-800-821-5831
(858) 278-6700
hardysupport@hardysolutions.com or hardyinfo@hardysolutions.com
www.hardysolutions.com
Introduction to the HI 6600 Modular Sensor System
The HI 6600 Modular Sensor System consists of at least one HI 6600 Hardy Gateway Module (HGM) and up
to 28 HI 6610 Weight Processor Modules (WPM). See specific system recommendations in Chapter 2 on
configuring a Modular Sensor System.
The system communicates with PLCs, PACs and DSCs over EtherNet/IP, Modbus-RTU, Profibus-DP and
other popular communication pr ot ocols via a single communication link.
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HI 6600 Series Modular Sensor System User Guide
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The system is used for front end signal processing o f strai n - g age typ e s ensors a n d load c e l ls for all types of
industrial and machine weighing applications.
Sensor System conditions, converts and
load sensors or scales to a variety of control and monitoring systems.
The HardyNet Gateway Module (HGM or HI 6600) offers users many communication choices including
Ethernet TCP/IP, Modbus RTU, Modbus TCP and either EtherNet/IP or Profibus-DP.
The HI 6600 series can be used with or without an optional Hardy HI 6110 display. The display is a bright
4.3” high-contrast LCD capable of high-resolution graphics and help text discrete messaging. The HI 6110
display can be panel mounted near the Gateway Module or remotely up to 100 feet away to provide a user
interface for operating, calibrating or setting-up the system.
The modular array, small enclosures and low power consumption enable high density cabinet design for
systems that require up to 28 channels of processed weight .
Operating blind or with an optional display, the Modular
communicates stable processed weight readings from connected
HI 6600 Series Modular Sensor System User Guide
Typical Applications
Ideally suited for applications that require multiple channels of weight, the HI 6600 series serves a variety of
industrial weighing needs found in batching, blending, filling, dispensing, inventory management, level by
weight and check by weight verification.
HI 6600 Series Model Numbers
Model Number
HI 6600-EIP Hardy Gateway Module - EtherNet/IP
HI 6600-PB Hardy Gateway Module - Profibus-DP
HI 6610-WP Weight Processing Module, no display
HI 6110
Description
Optional Display Panel
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HI 6600 Series Modular Sensor System User Guide
Chapter 2
Specifications and Featur es
• • • • • •
Chapter 2 provides specifications for HI 6600 series instruments. The specifications listed are designed to
assist in the installation, operation and troubleshooting of your instrument. All service personnel should be
familiar with this section before installing or repairing the instrument.
Basic Specifications
HI 6610 Weight Processing Module (WPM)
Number of Channels
Each Weight Processing Module is a single channel of weight. HI 6600 Modular Sensor System can support
up to 28 channels. The actual number of channels that can be transmitted by a single I/O table request depends
on the PLC interface format.
EtherNet/IP: Up to 28 Channels per request
Profibus-DP Up to 10 Channels per request
Modbus-TCP: Up to 14 Channels per request
Modbus-RTU: Up to 14 Channels per request
Note: See section below on Power Requirements for Configuring your Modular Sensor System Over Distance for
specific recommendations on number of channels and maximum system distances.
Update Rate per Weight Processing Module (WPM)
110 times per second per channel (processed weight, display, communications)
Weight Pr oce ssi ng Module (WPM) Resolution
Displayed - 1:10,000
Internal - 1: 8,388,608
WAVERSAVER
User Selectable
OFF, 7.50 Hz, 3.50 Hz, 1.00 Hz (default ) , 0.50 Hz, 0.25 Hz
®
Averages
1 to 250
User-selectable in Single Increments
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HI 6600 Series Modular Sensor System User Guide
Load Sensor Input per WPM
Up to four 350-ohm full Wheatstone bridge, strain gauge load sensor/cells (5 volt excitation) can be
connected to the weigh scale input on each WPM.
Note: Connecting 2 or more load cells requires a summing card or Junction Box.
Non-linearity
0.0015% of full scale
Common Mode Rejection
110 dB at or below 60 Hz
Common Mode Voltage Range
2.5 VDC maximum (with respect to earth ground)
Load Cell Excitation
5 VDC +/- 1.15 VDC maximum
Isolation from digital section 100 0 VDC m ini mum
C2 Calibration Input
Isolation from digital section 1000 VDC minimum
Load Sensor Cable Lengths per Weight Processing Module
250 feet maximum of C2 authorized cable (Maximum of4 load sensors) with a
or IT Junction box
DC Input Volt age Weight Process ing Module (with 4x 350ohm load cells)
1.72 Watts, 12-27 VDC, 71-118 mA
Maximum System Span Distance
500 feet (150 meters) span from the first Weight Processor Module to the Hardy Gateway
Module
Note: See section below on Power Requirements for Configuring your Modular Sensor System Over Distance for
specific recommendations on number of channels and maximum system distances.
Summing Card
Hardy Gateway Module (HI 6600)
Network Connectivity
Ethernet TCP/IP
Ethernet UDP
Modbus-RTU over RS485
Modbus TCP
EtherNet/IP (EIP models) or Profibus-DP (PB models)
USB Port: For Parameter Saving and Backup to PC
Display Port: For optional Front Panel Display
Scoreboard: Uses RS485 port to stream weight readings to a large display or data logger
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HI 6600 Series Modular Sensor System User Guide
DC Input Volta ge Hardy Gateway Module (HGM)
3.90 Wat ts, 12-24 VDC, 162-290 mA
Optional HI 6110 Front Panel Display
Monochrome 480 x 272 LCD di splay with back light
Five tactile keys for menu item selection
Displays in either white on black or black on white
IP66 rated when mounted on a smooth, rigid surface (minimum 16-gage) using the supplied gasket
2 watts maximum
Environmental Requirements
Operating Temperature Range
-10ºC to 60º C (14º to 140º F)
Temperature Coefficient
Less than 0.005% of full scale per degree C for Cal-LO and Cal-HI reference points
Storage Temperature Range
-40 to 85º C (-40º to 185º F)
Humidity Range
0-90% (non-condensing)
Environmental
Intended for Building-in, indoor use only at ambient temperatures between 10ºC to 60º C (14º to 140º
F) with a pollution degree of 2.
Approvals
UL, CUL and CE
Network Certifications
EtherNet/IP ODVA Conformance Tested, Level 3
Profibus-DP by Profibus.org
Features and Capabilities
Hardy Process Toolbox
The Hardy Process Toolbox is a set of productivity tools that support process weighing functions. Each tool in
the Hardy Process Toolbox saves time, increases accuracy, improves efficiency or reduces risk in process
weighing applications. The HI 6600 includes the Toolbox functions discussed below.
C2® Calibration
Traditional calibration uses certified test weights. C2® Electronic Calibration allows a scale to be calibrated
without the need for test weights. A C2 weighing system consists of up to four load cell sensors per WPM, a
junction box, interconnect cable, and an instrument with C2 capabilities (e.g., the HI 6600 series instrument).
Each Hardy Process Solutions C2-certified load sensor outputs digital information used for calculating the
Page | 13
HI 6600 Series Modular Sensor System User Guide
calibration. When the HI 6600 series instrument reads the signals from the load sensors, it calibrates the scale
based on the load sensor’s output plus a user-supplied reference point value (from 0 to any known weight on
the scale).
INTEGRATED TECHNICIAN
In conjunction with an IT junction box, the HI 660 0 seri es feat ures I NTEGRATED TECHNICIAN® (IT), a
system diagnostics program that makes it possible to diagnose weighing system problems from Hardy’s Web
Server or a connected optional display panel. IT reads individual load sensor voltages and weights and isolates
individual system components for quick and easy troubleshooting
NOTE:
load cells on the system.
WAVERSAVER
When measuring small weight changes, the effects of m echanical vibration and noise from feeders and other
plant environmental conditions can introduce substantial interference. WAVERSAVER factors out vibration,
noise, and other interference-related signals from the load cell so the weight processor can better decipher the
actual weight data.
While WAVERSAVER can factor out noise with frequencies as low as 0.25 Hz, five cut-off frequencies can
be selected, with higher frequencies providing a faster response time. The default factory setting is 1.00 Hz
vibration frequency immunity.
If you do not have a Hardy IT Junction Box connected to the HI 6600, the weight reading is the total for all
®
®
C2, INTEGRATED TECHNICIAN and WAVERSAVER are registered trademarks of Hardy Process
Solutions.
Power Requirements for Configuring Your Modular Sensor
System over Distance
Distributing power over Cat5e cabling to a fully loaded HI 6600 system (up to 28WPM units, up to 28 junction
boxes and up to 120 350 Ohm load cells) is beyond the current carrying ability of Cat5e cable.
Deploying a fully loaded system up to 500 feet poses no harm to the instrumentation or sensors. However, the
current required can prevent the system from discovering modules that do not have enough voltage available or
trip an over-current protection circuit until the condition is cleared.
Weight Processing Modules may require auxiliary power for systems consisting of a large number of channels
at large distances or that use non-Hardy load cells that have varied input resistances.
Below is table 1 showing the maximum number of units of specific distances running over Cat5e without any
additional power.
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HI 6600 Series Modular Sensor System User Guide
Table 1: Maximum number of WPM Units at specific distances without Auxiliary Power
To add either distance or the maximum number of units, you will need to apply auxiliary power as shown in
the following configuration scenarios.
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HI 6600 Series Modular Sensor System User Guide
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HI 6600 Series Modular Sensor System User Guide
For further information, email Hardy Technical Support at hardysupport@hardysolutions.com or call to discuss your needs
with a trained Hardy Service Agent, at 800-821-5831 or 959-278-2910 and select Option 4 (6:30AM to 5:30PM PST).
Page | 17
HI 6600 Series Modular Sensor System User Guide
Chapter 3
HI 6600 Hardware Installation
• • • • • •
Chapter 3 covers physical installation of HI 6600 Modular Sensor System. User and service personnel should
read this chapter before installing or operating the HI 6600 Modular Sensor System.
Safety
Before you begin installing your HI 6600 series equipment, please review the important safety
precautions below.
Do not operate or work on this equipment unless you have read and understand the instructions and warnings
in this Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Hardy
Process Solutions provides manuals in PDF format that are easily downloaded from our website, free of
charge. Look under the Docs & Programs tab on the web pa ge fo r each product.
General Precautions
Always disconnect the power cord before disassembling.
Always replace broken or damaged module s or har dw are i mmediately.
Always check to be sure that no loose parts are sitting on printed circuit boards or electrical
connectors or wires when disassembling or reassembling.
Always protect printed circuit boards from electrostatic discharge (ESD). Always use approved ESD
wrist straps and anti-static pads.
Unpacking
1) Before signing the packing slip, inspect the packaging for damage, and report damage of any kind to the
Page | 18
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY
IMPAIR SUITABILITY FOR DIVISION 2.
A VERTISSEMENT – Risque d’explosion – La substitution de composants peut
diminuer la conformité pour la Division 2
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT
UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE
NON-HAZARDOUS
A V ER TISSEME NT – Risque d’explosion – Ne p as débrancher l’équipement à
moins que l’alimen tation soit cou pée ou que la zone ne présente p as de risques
carrier company.
HI 6600 Series Modular Sensor System User Guide
2) Check to see that everything in the package matches the bill of lading.
3) If items are missing or you have any questions, contact Customer Service at:
Hardy Process Solutions
9440 Carroll Park Drive San Diego, CA 92121
Phone: (800) 821-5831
International: (858) 292-2710
FAX
:
(858) 278-6700
Web Site:
E-Mail:
Record the model number and serial number of the HI 6600 series instrument. Store them in a conven ient,
secure location for reference when contacting Hardy Customer Service Department or to buy parts or firmware
upgrades.
http//www.hardysolutions.com
hardysupport@hardysolutions.com
Tool List
To install the HI 6600 series the following tools will be required.
Jewelers screw driver (to make and modify cable assemblies)
10-50 mm Unibit (for optional display installation)
Drill with 5mm drill bit (for optional display installation)
8 mm nut wrench or socket (for Optional Display)
Installing the HI 6610 Modules
Before getting started, take the following precautions:
WARNING - Electrostatic discharge may damage semiconductor components in
the module. DO NOT TOUCH THE CONNECTOR PINS.
AVERTISSEMENT – Les décharges électrostatiques peuvent endommager les
composants semi-conducteurs dans le module. NE TOUCHEZ PAS les broches du
connecteur.
Wear an approved wrist-strap grounding device when handling the instrument.
Touch a grounded object or surface to rid yourself of any electrostatic discharged prior to
handling the instrument.
Handle the instrument from the bezel in front away from the connector. Do not touch the
connector pins.
Do not install the instrument right next to an AC power source or high voltage DC equipment
Route all the low voltage cables away from high voltage cables
Page | 19
HI 6600 Series Modular Sensor System User Guide
Overview of the HI 6600 Hardware
Before installing the HI 6600 Series, familiarize yourself with the basic configuration as shown below.
DC Power, Shield, Ports for HardyNet and a Termination switch can be found on the bottom of both the Hardy
Gateway Module and the Weight Processing Modules.
The RJ45 ports located on the bottom are used to connect the system using Cat5e cabling. Communications
between modules (HardyNet) as well as power distributed from the Gateway Module to the Weight Processing
Modules is carried on the Cat5e cabling.
Weight Processing Module Hardy Gateway Module
The Weigh Scale Input is located on the front of the HI 6610 Weight Processing Module.
Located on the front of the HI 6600 Gateway module is a USB port (used to store system settings), a Display
port (for connecting to an optional HI 6110 display), Serial Termination switch, Serial Port and an Ethernet
Port.
Page | 20
HI 6600 Series Modular Sensor System User Guide
Installation
The HI 6600 Series WPMs and HGMs are designed to be installed on a DIN rail as shown below.
The MAXIMUM span between the first and last module that comprise a system is 500 feet (150
meters). See Chapter 2 for specific recommendations on Power Requirements for Configuring
Modular Sensor Systems Over Distance.
Note: Use DIN rail conforming to EN 60715 and EN 50022.
Begin by installing the WPMs or HGMs onto the DIN rail as shown below.
1) Hook DIN rail bracket onto the DIN rail using the groove at the top of the bracket
2) Rotate the instrument down until the spring-clip comes in contact with the DIN rail, then press
firmly on the bottom on the instrument until it snaps in place.
3) While holding the front of HI 6600 series module, gently pull away from the DIN rail to verify
that it is mounted correctly.
Page | 21
HI 6600 Series Modular Sensor System User Guide
To remove:
1) Disconnect all wiring on the underside of the modu le to expose the spring-clip slot.
Spring Clip Slot
2) Insert a flat-blade screw driver into spring-clip slot then gently lift up on the screwdriver handle, using
the back corner of the module to assist in prying the spring-clip in a downward direction.
Cabling the Units Together
Once the units are all placed on a DIN rail, connect them together in a series using the RJ45 ports on the
bottom of the units and Cat5e cable.
The Cat5e cabling carries communications between the modules and distributes power from the Hardy
Gateway Module to the Weigh Processing Modules.
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3) Once the spring-clip is disengaged from the DIN rail, the module will easily lift off the DIN rail.
HI 6600 Series Modular Sensor System User Guide
Redundant DC power may also be supplied individually to each Weight Processing Module via the DC power
input terminal located on the bottom of the module. DC power supplied to individual Weight Processing
Modules is isolated and not distributed to other modules on the system.
At minimum, DC power must be supplied to the Gateway Module.
The maximum distance between the first and last module on a system is 500 feet (150 meters). The HardyNet
termination switch should be turned on for the first and last units in the series. In most cases, this is the HI
6600 Gateway module and the last HI 6610 Weight Processing Module on the network. All other HI 6610-WP
modules between the Gateway Module and the last weight processing module should have the termination
switches turned off.
NOTES: DO NOT USE CROSS-OVER CABLES.
Port Numbers have no effect on cabling (i.e. connecting either Port 1 to Port 2 or Port 2 to Port
1) is acceptable.
DC Power Input
WARNING - Do not operate with incorrect line voltage. To do so will result in
property damage and/or personal injury. Make sure that the power source does
not exceed 24 VDC.
A VER TISSE MENT – Assurez-vous que la source d’alimentation ne dépass e pas
24 V. L’utilisation d’un mauvaise voltage peut résulter en dégâts matériels
et/ou des risques de blessures.
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HI 6600 Series Modular Sensor System User Guide
WARNING - Be careful not to reverse the ground and hot wires, which can
result in damage to the equipment.
A V ERTI SSEMENT – Attention à ne pas inverser le sol et fils chauds, ce qui peut
entraîner des dommages à l'équipement.
A power-limited 12-24 VDC power supply (Class 2) must be used on the DC input wiring.
DC power should be supplied by a clean primary line, directly from the DC power source.
1) Make sure the VDC power is shut off before installing the wires to the
connector.
2) Connect the 24 VDC voltage wire, ground wire and shield wire to the
connector that
jumper connects the Earth
them common, and should remain in place.
plugs into the DC voltage header at the rear panel. The
ground and the internal ground making
Connecting Sensors
The diagrams below show Hardy Load Sensors with C2 and non-Hardy Load Cells (4 wire and 6 wire are
similar except 6 wire adds sense wiring) that do not have C2. Wire the terminal connector that plugs into the
front of the Weight Processor Modules by carefully following the Weigh Scale Input termination label.
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3) Plug the connector into the bottom panel.
4) Apply VDC power to the unit .
WARNING - If the HI 6600 series equipment is used in a manner that is not
specified by the manufacturer, th e pro t ecti on provided by the equip men t may
be impaired.
A V ERTI SSEMENT – Si l'équipement de série HI 6600 est utilisé d'une façon qui
n'est pas spécifiée par le fabricant, la protection fournie par l'équipement peut
être altérée.
HI 6600 Series Modular Sensor System User Guide
Non-C2 load cell wiring Hardy load sensor with C2
Note: when connecting the HI 6600 series instrument to a
be connected between the +Sen and –Sen
See the I/I Diagram for further detail. You can find the I/I Diagram in the Hardy website
under Products>Weight Processors>HI 6600 Modular Sensor System and then select the
Docs & Programs tab to download the I/I Diagram.
WARNING - Instrument power should be routed away from all ot her signal
cables to avoid electrical interference.
AVERT ISSEM ENT – Tens ion de l'appareil doivent être acheminés à l'écart de
tous les autres câbles de signau x pour éviter toute interfé rence électrique.
connections for the ju nction box a nd the instru ment.
junction box, the sense lines woul d
Installing the Optional Display
The following section provides details on how to mount the Optional Front Panel Display and connect to the
HI 6600 HGM.
Blind Unit (No display)
The front display is not necessary for the HI 6600 series instrument to operate as a weight processor. Blind
units can be fully configured using the Web b ro wser c om munication.
Optional Remote Display Mount
The HI 6600 Modular Sensor System is compatible with HI 6110 displays.
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HI 6600 Series Modular Sensor System User Guide
The optional display for the HI 6600 series instrument can be mounted in a remote location up to 250 feet
(75 meters) from the Hardy Gateway Module by modifying the supplied cable.
Mounting the Optional Front Panel Display
(1) Make sure that all Electrostatic Discharge (ESD) precautions are taken before and during installation.
(2) A thin plastic template comes with the product. Make the hole pattern in the panel door or cover using
the dimensions provided on the diagrams below.
WARNING - We recommend installing the HI 6600 series modules in a
NEMA 4, 4X or IP 55 rated enclosure or better.
AVERTISSEMENT – Nous vous recommandons d'installer le HI 6600 dans
un boîtier NEMA 4, 4X ou IP 55 ou mieux.
Panel Hole Dimensions (not displayed to scale)
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HI 6600 Series Modular Sensor System User Guide
i) Connect and hand-tighten the four screw rods into the Optional Front Panel display.
ii) Place the gasket over the screw rods then slide the screw rods through the panel until flush with the
surface.
iii) Place washer and nut onto the screw rods sticking through the panel. Tighten nuts so that the gasket is
fully compressed and that the metal bezel of the display is in contact with the panel. Nuts should be
torqued to 20 inch-lbs to ensure the seal required for an IP-66 rating.
iv) Remove the terminal connectors from the cable assembly provided and replace the original cable with the
desired cable length. See instructions above for Making Longer Display Interface Cables below.
v) Connect the display cable to the back of the display and to the Display Port located on the front of the
Hardy Gateway Module
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HI 6600 Series Modular Sensor System User Guide
Making Longer Display Interface Cables
The terminal block uses a spring cage type contact. There is a slot provided to use an insert/release tool. The
tool is a 2.0 mm x 0.4 mm wide flat blade screw driver. Inserting the end of the small screwdriver tool opens
the cage contact and allows one wire to be inserted. Removing the insertion tool with b are co nductor wire
inserted will lock the connection.
Wiring Specifications
Wire si ze: 20 AVG maximum / 26 AVG minimum
Maximum cable length: 100 ft. (30.48 meters)
Use three twisted pairs with a drain wires
Pair wires +12 and GND, D1 and D2, D3, and D4
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Chapter 4
HI 6600 Series Modular Sensor System User Guide
Instrument Configuration
• • • • • •
Menu Structure
The menu tree below shows the location of commands and parameters used to configure and use the system.
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HI 6600 Series Modular Sensor System User Guide
The system can be set-up, calibrated and operated either through the built-in Webserver or through an optional front panel
display. The menu structure above may be followed using either interface.
Using the Webserver
To use the Webserver, a connection must first be established between the Hardy Gateway Module and a connect PC. The
following steps will assist in establishing a connection:
1) Connect an Ethernet cable between the RJ45 port located on the front of the HI 6600 Gateway Module’s RJ45
and a PC then power up the instrument. A cross-over cable is not required, but can be used.
2) The instrument will auto-negotiate settings suitable for a variety of operating systems and network
configurations. Wait approximately 15 seconds and check to see if the green light of the Ethernet port is on and
blinking – if so, skip to step 8 – you are connected.
3) If the green light on the Ethernet port does not light up, use the Optional Display to check that the unit’s Enable
DHCP is turned off and follow steps 4 through 8 If an optional display is not available, please call Hardy Tech
Support for further assistance.
4) Using the unit’s Fixed IP address (the default is 192.168.000.100), the PC must now be assigned a unique IP
address (for example, 192.168.000.101)
There are two simple rules for the IP Address:
•
It must have the same network identifier as the computer.
•
It must have a different node identifier than the computer.
5) On a PC running windows, open Internet Properties (TCP/IP).
Click in the ‘Use the Following IP Address’ checkbox; then enter the following into the TCP/IP Properties
dialog.
•
IP Address = 192.168.0.101
•
Subnet Mask = 255.255.255.000
6) Select OK on the TCP/IP Properties dialog box. The computer is now configured.
7) Enter the HI 6600 HGM’s IP address into the Windows PC Web browser to access the embedded web browser.
For example: http://192.168.000.100
NOTE
Additional information for setting up communications between the Gateway Module and the PLC,
DCS, or PC is under Network Communications (Chapter 6).
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