Hardy Process Solutions HI 6200, HI6200-WT-10-ANA-000, HI6200-WP-10-EIP-000 User Manual
Herror!
HI 6200 Single Channel Weight Processor
User Guide
FastFind Links
Product Description
Installation
Initial Setup
Ways to Set Scale Parameters
Setting Scale Parameters
Troubleshooting
Hardy Installation and Commissioning
Hardy Process Solutions
9440 Carroll Park Drive San Diego
San Diego, CA 92121
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Hardy Process Solutions HI 6200 Weigh Processor User Guide Part Number 0596-0358-01, Rev A
CONTENTS
How to Use This Guide ............................................................................................ 6
Introduction ............................................................................................................ 6
Audience ................................................................................................................ 6
Changes in This Revision ...................................................................................... 6
Related Documents ............................................................................................... 6
User Feedback ...................................................................................................... 6
Organization of the Guide ...................................................................................... 7
Document Conventions ......................................................................................... 8
1 Product Description ............................................................................................. 9
1.1 Overview ............................................................................................................. 10
1.2 Models ................................................................................................................. 11
1.3 Key Features ....................................................................................................... 12
1.3.1 WAVERSAVER
1.3.2 C2
1.3.3 INTEGRATED TECHNICIAN™ Operator Diagnostics ............................... 12
®
Electronic Calibration .......................................................................... 12
®
........................................................................................ 12
2 Installation ........................................................................................................... 13
2.1 Hardy Field Service ............................................................................................. 14
2.2 Pre-installation Planning ...................................................................................... 14
2.3 Unpacking ........................................................................................................... 16
2.4 Climatization ........................................................................................................ 17
2.5 Handling Precautions .......................................................................................... 17
2.5.1 Sources of Electrical Interference ............................................................... 1 8
2.6 Mounting the HI 6200 .......................................................................................... 19
2.7 Wiring the HI 6200 ............................................................................................... 21
2.8 Powering on the HI 6200 ..................................................................................... 22
3 Initial Setup ......................................................................................................... 23
3.1 Initial Setup .......................................................................................................... 24
4 Setting Scale Parameters ................................................................................... 26
4.1 Using the Touch Screen ...................................................................................... 27
4.2 Using the Embedded Webserver ........................................................................ 29
Hardy Process Solutions HI 6200 Weigh Processor User Guide 3
4.2.1 Saving “Known Good” Parameters ............................................................. 32
4.2.2 Restoring from “KnownGood” Parameters ................................................. 34
4.3 Using a PLC ........................................................................................................ 36
4.3.1 EIP .............................................................................................................. 36
4.3.2 Setting Up Communications ....................................................................... 36
4.3.3 Configuration Parameters ........................................................................... 38
4.3.4 Configuration with AOP .............................................................................. 39
4.3.5 PLC Commands ......................................................................................... 39
READ PARAM CMD ............................................................................................ 40
ZERO CMD ......................................................................................................... 40
TARE CMD .......................................................................................................... 41
CAL LOW CMD ................................................................................................... 41
CAL HIGH CMD .................................................................................................. 41
C2 CAL CMD ....................................................................................................... 42
IT Test ................................................................................................................. 42
Stability Test ........................................................................................................ 42
IT Test Reduced .................................................................................................. 43
C2 Search ............................................................................................................ 43
WRITE CMD ........................................................................................................ 43
Set Default Parameters ....................................................................................... 44
Set Default Network Parameters ......................................................................... 44
Write to NVM (non-volatile memory) ................................................................... 44
Save Last Good Configuration ............................................................................ 44
4.3.6 Modbus ....................................................................................................... 45
5 Setting Scale Parameters ................................................................................... 54
5.1 Pre-Calibration Procedures ................................................................................. 55
5.2 Calibration Setup Procedures ............................................................................. 56
5.2.1 Unit of Measure .......................................................................................... 56
5.2.2 Motion Tolerance ........................................................................................ 56
5.2.3 Zero Tolerance ........................................................................................... 56
5.2.4 Auto Zero Tracking ..................................................................................... 56
5.2.5 Auto Zero Tolerance ................................................................................... 57
5.2.6 Number of Averages ................................................................................... 57
5.2.7 Span Weight ............................................................................................... 57
5.2.8 Ref Weight .................................................................................................. 57
5.2.9 Gravity Correction ....................................................................................... 57
5.2.10 Tare Weight .............................................................................................. 58
5.2.11 WAVESAVER® ........................................................................................ 59
5.3 Calibrating the Scale ........................................................................................... 60
5.3.1 Pre-calibration Procedures ......................................................................... 60
5.3.2 C2
®
Calibration ........................................................................................... 61
Hardy Process Solutions HI 6200 Weigh Processor User Guide 4
5.3.3 Hard Calibration .......................................................................................... 61
6 Troubleshooting ................................................................................................. 62
6.1 Troubleshooting Table ......................................................................................... 63
6.2 Weighing System Test ........................................................................................ 64
6.3 Electrical Check Procedures ............................................................................... 64
6.3.1 Load Sensor/Point Input/Output Measurements ........................................ 64
6.3.2 Load Check ................................................................................................ 65
7 Hardy Installation and Commissioning ............................................................ 67
7.1 Emergency Service and Support ......................................................................... 67
Index ....................................................................................................................... 77
Hardy Process Solutions HI 6200 Weigh Processor User Guide 5
HOW TO USE THIS GUIDE
Introduction
The Hardy Process Solutions HI 6200 Weigh Processor is a state-of-the-art product. It uses
advanced microprocessor technology and front-end signal processing of stain-gauge type
load sensors to provide super-accurate weighing coupled with operator-friendly interfaces
and reliability. These features make the instrument ideally suited for all types of industrial
manufacturing weighing applications.
To benefit from Hardy’s entire feature set of WAVESAVER®, C2® Calibration, and
INTEGRATED TECHNICIAN™ diagnostics, complete your scale system using all Hardy
components.
Do not operate or work on this equipment unless you have read and understand the
instructions and warnings in this manual. Failing to follow the instructions or heed the
warnings can result in injury or death.
Audience
This manual describes how to install, configure, operate, maintain, and troubleshoot the
HI 6200 Weigh Processor. It is intended for individuals responsible for installing, configuring,
operating, and servicing the HI 6200.
Changes in This Revision
N/A - this is first version of this document.
Related Documents
Hardy Process Solutions provides manuals in PDF format that can be downloaded from our
website free of charge. Go to http://www.hardysolutions.com/, click the Support Center link,
and then hover over Doc & Program Downloads for each product.
User Feedback
Hardy Process Solutions appreciates your business, and welcomes all corrections or
suggestions for improving this manual. Please send your comments to
hardysupport@hardysolutions.com. Include the document title, and refer to specific sections
and paragraphs whenever possible. All comments become the property of Hardy Process
Solutions. Thank you!
Hardy Process Solutions HI 6200 Weigh Processor User Guide 6
How to Use This Guide
Organization of the Guide
Chapter 1 ‒ Product Description
This chapter provides an overview of the HI 6200, along with a description of the
available models and key features.
Chapter 2 ‒ Installation
This chapter describes how to install the HI 6200.
Chapter 3 ‒ Initial Setup
Describes the initial setup steps to perform before using the HI 6200 for the first time.
Chapter 4 ‒ WAYS TO SET Scale Parameters
This chapter describes the different ways to set HI 6200 scale parameters.
Chapter 5 ‒ Setting Scale Parameters
This chapter describes how to calibrate the HI 6200.
Chapter 6 ‒ Troubleshooting
This chapter provides information for identifying and resolving HI 6200 problems.
Chapter 7 ‒ Hardy Installation and Commissioning
This chapter describes Hardy product installation and commissioning.
APPENDIX A - Specifications
This appendix lists the HI 6200 specifications.
APPENDIX B - List of Parameter IDs
This appendix lists the parameter IDs for the HI 6200.
APPENDIX C - Frequently Asked Questions
This appendix provides answers to frequently asked questions.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 7
How to Use This Guide
Document Conventions
This document uses the following conventions to draw attention to certain information.
Terminology
In this guide, the terms “HI 6200,” “instrument,” and “system” are used interchangeably to
describe the Hardy Process Solutions HI 6200.
Safety and Warnings
Symbol Meaning Description
Note Notes emphasize or supplement important points of the main
Tip Tips provide helpful information, guidelines, or suggestions for
Caution Indicates a potential hazard or unsafe practice, which, if not
Warning Warnings indicate that failure to take a specified action could
text.
performing tasks more effectively.
avoided, could result in minor injury, harm to the patient or
operator, or damage to property or the device.
result in data loss or other serious consequences.
Typographic Conventions
Convention Description
Bold Indicates text on a window, other than the window title, including menus, menu
Italic or < > Indicates a variable, which is a placeholder for actual text provided by the user or
page/code
[ ] square brackets Indicates optional values.
options, buttons, fields, and labels.
system.
Indicates text that is displayed on page or entered by the user.
{ } braces Indicates required or expected values.
| vertical bar Indicates a choice between two or more options or arguments.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 8
1 PRODUCT DESCRIPTION
Topics:
Overview (page 10)
Models (page 11)
Key Features (page 12)
This chapter provides an overview of the HI 6200
Single Channel Weight Processor. This chapter also
lists the available models and describes the
instrument’s key features.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 9
Chapter 1 – Product Description
1.1 Overview
The HI 6200 series are high-performance, single-channel Weight Processors featuring
industrial Ethernet-based communication, Industrial Internet of Things (IIoT) compatibility,
remote diagnostics, and a user-friendly touch-screen interface. The HI 6200 is ideally suited
for OEMs and system integrators who build machinery where fast, stable weight data along
with low-cost of ownership are critical components to their successful design.
Ultra-compact at just 2 inches wide and 3 inches high, the HI 6200 series saves cabinet
space. This form factor allows for high-density panel design over traditional weighing
instrumentation, reducing machine cost and control cabinet footprint.
The HI 6200 is designed for a wide variety of process weighing applications such as:
Batching Blending
Filling and dispensing Check weighing
Force measurement Level by weight and weight rate monitoring
The 24-bit analog-to-digital converter is capable of sampling sensor (s) output up to 4,800
times per second and provides fast stable weight measurements to a control system at 100
times per second. These capabilities provide accurate weight measurement and control and
tolerate large “dead” loads or over sizing of load sensors.
The HI 6200 also features Hardy’s entire Process Toolbox™. The Hardy Process Toolbox is
a set of productivity tools that support industrial weighing functions. Each tool saves time,
increases accuracy, improves efficiency or reduces risk in process weighing applications,
including WAVERSAVER
®
to eliminate vibration, C2® electronic calibration and Integrated
Technician™ diagnostics.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 10
Chapter 1 – Product Description
1.2 Models
The HI 6200 is available in the following models.
Figure 1-1. HI 6200 Models
Model Description
HI6200-WP-10-EIP-000 Single Channel Weight Processor, Ethernet Comms with Display
HI6200-WT-10-ANA-000 Single Channel Weight Transmitter, Analog Out with Display
Hardy Process Solutions HI 6200 Weigh Processor User Guide 11
Chapter 1 – Product Description
1.3 Key Features
1.3.1 WAVERSAVER®
Hardy's WAVERSAVER® core technology eliminates the effects that surrounding vibration
has on the scale weight signal, providing only true data for fast, accurate weight reading.
1.3.2 C2® Electronic Calibration
The Hardy C2® core feature provides quick and easy electronic calibration of a weighing
system without requiring heavy test weights.
1.3.3 INTEGRATED TECHNICIAN™ Operator Diagnostics
Hardy's INTEGRATED TECHNICIAN (IT) core feature helps you troubleshoot your weighing
system and diagnose problems from the HI 6200 webserver. These tests display system
weights, voltages, and pass/fail information that allow you to isolate a problem to the
instrument, cabling, or sensors, reducing troubleshooting times and maintenance costs.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 12
2 INSTALLATION
Topics:
Hardy Field Service (page
14)
Pre-installation Planning
(page 14)
Unpacking (page 16)
Climatization (page 17)
Handling Precautions
(page 17)
Mounting the HI 6200
(page 19)
Wiring the HI 6200 (page
21)
Powering on the HI 6200
(page 22)
This chapter describes how to install the HI 6200
Weight Processor.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 13
Chapter 2 – Installation
2.1 Hardy Field Service
Hardy Process Solutions provides local field service for all scales and weighing equipment.
Hardy’s factory trained technicians can perform service on all Hardy equipment as well as
most other manufacturers’ systems. Enabled by the Hardy Process Toolbox, our technicians
spend less time onsite, saving you money and reducing your downtime.
Services include the following (click a service below for more information):
Installation & Commissioning
Calibration and Preventative Maintenance
Onsite Emergency Support
Service Agreements with Defined Turnaround Times
Product, Service, and PLC Integration Training
Pre-Installation Site Audit
Scale Installed-Base Evaluation
PLC Integration Support
Engineering Design Support and Specification Development
Quality Documentation Creation
To request any of these services, or to discuss your needs with a trained Hardy Service
Agent, call 800-821-5831 option 4 between 6:30 AM and 5:30 PM PST. For emergency
downtime service after hours, leave a message in our emergency mailbox and your call will
be returned promptly, or email us at hardysupport@hardysolutions.com for a response the
next business day.
2.2 Pre-installation Planning
Successful installation of the HI 6200 requires careful pre-installation planning. Proper
planning will help provide for a more efficient installation and greater reliability, availability,
and serviceability.
All pre-installation activities should be scheduled and completed before equipment delivery.
The pre-installation process includes:
Working with Hardy Field Service to ensure that all hardware and cables in the specified
configuration and all cables of the appropriate length are on-site and ready to install
Selecting key personnel who will handle the installation.
Preparing a preliminary layout of the installation.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 14
Chapter 2 – Installation
Reviewing the power and the heating, ventilation, and air-conditioning (HVAC)
requirements, and then ordering any additional support equipment.
Making a final layout of the installation and reviewing the layout with Hardy Field Service.
Verifying that the electrical service wiring has been installed at the predetermined location
before installing the HI 6200.
To aid with your pre-installation planning, verify the availability of each item in the following
site preparation checklist. The following tasks might require several weeks to complete:
Acquiring required power outlets.
Arranging for an electrician.
Adding or modifying air conditioning systems.
Making room alterations to accommodate the HI 6200.
Ordering third-party equipment to support the HI 6200.
Checklist Question Yes No
Safety
Is the installation location room free of any equipment servicing hazards, such as electrical
or data cables that obstruct access?
Does the installation location have a fire-protection system?
Space Planning
Are there cutouts or channels to route cables?
Can the temperature be maintained between -20°C to 55°C (-4°F to 131°F) during
operations?
Can the humidity level be maintained between 0% and 90% non-condensing?
Is the installation location protected against dust, pollution, and metallic particulate
contamination?
Does the installation location take into account environmental considerations, such as
vibration and acoustics?
Is all equipment not supplied by Hardy Process Solutions (for example, power supply) on
site and ready for use?
Electrical Requirements
Is there a sufficient number of AC outlets for the equipment?
Are the AC outlets on different lines?
Are the input circuit breakers adequate for equipment loads?
Are uninterruptible power supplies (UPS) in place?
Have all sources of electrical interferences been addressed?
Hardy Process Solutions HI 6200 Weigh Processor User Guide 15
Chapter 2 – Installation
2.3 Unpacking
The HI 6200 is shipped directly from Hardy Process Solutions.
1. Before signing the packing slip, inspect the packaging for damage, and report damage of
any kind to the carrier company.
2. Check that everything in the package matches the bill of lading.
3. If items are missing or you have any questions, contact Customer Service by phone, fax,
or email.
4. Record the model number and serial number of the HI 6200 series instrument. Store this
information in a convenient, secure location for reference when contacting Customer
Service, buying parts, or upgrading firmware.
A Return Material Authorization (RMA) number is required before returning any damaged
product. Use the website to request an RMA at https://www.hardysolutions.com/support-
center/repairs-form/view Have the following items ready:
Your Name, Company name, shipping address, email address and telephone number
Model Number & Serial number of the unit
Brief description of the problem
In case of damage due to shipping, notify the delivering carrier immediately for an
inspection.
WARNING: ELECTROSTATIC DISCHARGE MAY DAMAGE SEMICONDUCTOR
COMPONENTS IN THE INSTRUMENT. DO NOT TOUCH THE CONNECTOR
PINS.
AVERTISSEMENT: UNE DÉCHARGE ÉLECTROSTATIQUE PEUT
ENDOMMAGER DES COMPOSANTS SEMI-CONDUCTEURS DANS LE
INSTRUMENT. NE PAS TOUCHEZ LE CONNECTEUR.
WARNING: POWER DOWN THE SYSTEM BEFORE SERVICING THE
INSTRUMENT. DO NOT UNPLUG UNDER POWER.
AVERTISSEMENT: SYSTÈME D'ALIMENTATION AVANT D'ENTREVOIR LE
INSTRUMENT. NE PAS DÉBRANCHER SOUS LE POUVOIR.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 16
Chapter 2 – Installation
2.4 Climatization
An HI 6200 shipped or stored at extreme temperatures requires time to adjust to operating
temperatures before startup.
If the HI 6200 arrives in very hot or very cold weather, do not unpack it until it has been
allowed to reach room temperature (one to two hours).
Immediately exposing the HI 6200 to warm temperatures can cause condensation to occur,
which could damage the electronics.
If you notice any condensation, allow the HI 6200 to stand unattended for one to two hours,
and then unpack it.
2.5 Handling Precautions
Observe the following precautions when handling the HI 6200:
Wear an approved wrist-strap grounding device when handling the instrument.
Touch a grounded object or surface to rid yourself of any electrostatic discharged prior to
handling the instrument.
Handle the instrument from the bezel in front away from the connector. Never touch the
connector pins.
Do not install the instrument right next to an AC or high voltage DC module.
Route all the load voltage cables away from high voltage cables.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 17
Chapter 2 – Installation
2.5.1 Sources of Electrical Interference
Ensure that the HI 6200 is protected from sources of electrical interference. The following
table provides examples of electrical interference.
Potential Source Description
Wall outlets Power outlets for building maintenance and janitorial equipment, such as
vacuum cleaners and floor buffers, must be wired from circuit breakers on a
power panel separate from the computer system panel. The ground wires from
these outlets must connect to the normal building distribution panel and not to
the system ground. If a separate power source and separate ground are not
provided, maintenance and janitorial equipment can induce electrical noise
that can affect operation of the HI 6200. Your electrician can verify whether
maintenance outlets are on separate panels.
Lightning In geographical areas subject to lightning storms, you may want install
lightning protection for your HI 6200. The principles of lightning protection and
personnel safety are described in the National Fire Protection Association
(NFPA) Handbook.
Electromagnetic interference Electromagnetic interference can cause various problems. The HI 6200 is
designed to reduce its susceptibility to radiated and conducted interference. A
Hardy Process Solutions representative can advise you about common
causes of electromagnetic interference.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 18
Chapter 2 – Installation
2.6 Mounting the HI 6200
The HI 6200 is designed for mounting on a 35mm DIN rail using the spring-loaded DIN clip
integrated into the body of the instrument.
Figure 2-1. DIN Rail Clips
To mount the HI 6200:
1. Engage the bottom of the DIN rail.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 19
Chapter 2 – Installation
2. Snap the top of the HI 6200 onto a DIN rail.
Figure 2-2. Mounts on the DIN Rail (Horizontal Mounting)
Figure 2-3. Mounts on the DIN Rail (Vertical Mounting)
To remove the HI 6200:
1. Locate the slot on the top of DIN rail clip.
2. Gently pry up until the instrument releases.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 20
Chapter 2 – Installation
2.7 Wiring the HI 6200
The HI 6200 has screw-down terminal blocks for power and load cell connections, and an
RJ-45 jack on the top for Ethernet communications. For detailed information about wiring
terminations, refer to the installation and interconnection diagram in document #0584-0107
on the Hardy website.
When tightening wiring onto the screw-down terminal blocks, remove the terminal blocks
from the instrument to prevent undue stress on the instrument.
Figure 2-4. HI 6200 Wire Terminations to Hardy Sensors and Junction Boxes
Caution: Do not over-tighten the screw-down terminal blocks. Otherwise, you
might shear sensor wires and cause intermittent or complete failure of the
weighing system.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 21
Chapter 2 – Installation
Observe the following wiring best practices:
If conduit is used, do not run load cell cable parallel to, or in the same conduit with, power
wiring, relay cable, or other high-energy cables.
If you connect four wire load sensors with C2 and four wire load sensors without C2
directly to the termination base assembly, install wire jumpers in the termination base
assembly where indicated.
Required load cell cable for C2 electronic calibration system and INTEGRATED
TECHNICIAN is Hardy Process Solutions part number C2Cable (6020-0001-0).
2.8 Powering on the HI 6200
After wiring the HI 6200, power on the instrument and check that Status and Scale LEDs on
the front panel indicate normal operation. Press Status Light for additional detail on
condition.
Figure 2-5. Status and Scale LEDs
Table 2-1. LEDs
LED Color and Status Description
Steady Green Instrument is operating normally.
Flashing green Error, no calibration. Press the on-screen Status button for more information.
Steady red Read failure or EEPROM write error. Press the on-screen Status button for
Flashing red Read convert error. Press the on-screen Status button for more information.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 22
more information.
3 INITIAL SETUP
Topics:
Initial Setup (page 24)
This chapter describes how to set up the
HI 6200 prior to initial use.
Hardy Process Solutions HI 6200 Weigh Processor User Guide 23
Chapter 3 – Initial Setup
3.1 Initial Setup
The following steps describe the minimum configuration procedures to perform when setting
up the HI 6200 for the first time. Perform these procedures in the order shown.
For detailed descriptions of scale parameters and how to use them when setting up a scale
system, see Chapter 5.
1. Choose a calibration method: C2 OR Hard Cal (not both).
Recommended Method: Perform C2 – Electronic Calibration:
a. Remove all live weight from the scale. Leave all dead load weight, like vessels,
mixers, etc. on the scale.
b. Press Do C2 Cal.
c. Place a verification weight on the scale to ensure the weight reading matches and that
calibration is successful.
Alternate Method: Perform Hard Cal- Traditional
a. Traditional Calibration requires a zero point and the physical placement of test weights
on the scale. To set the Zero Value, if all “live load” weight is removed from the Scale,
the Zero Value should be 0.00. If any weight is on the scale when setting this value,
the weight must be equal to the amount of load on the scale.
b. Wait 12 seconds or more.
c. Click in the Ref Weight text field and enter the reference weight you want. In our
example, we entered 0 lbs. If you want the reference weight to be 5.0 lbs., enter 5.0.
d. Click the Do Cal Low button to do the Trad Cal Zero. A “Cal Completed OK” message
appears briefly if the calibration was successful. An Error number appears if the
calibration was not successful. See the Error list in Chapter 8 for help in correcting the
error.
e. To set the Span Weight, place a certified test weight on the scale.
f. In the Span Weight text field, enter the amount of live load weight placed on the scale.
g. Click the Do Cal High button. A “Cal Completed OK” message appears briefly if the
calibration was successful.
h. An Error message appears if the calibration was not successful. See the error list in
Chapter 8, for help in correcting errors.
i. Step 9. The scale is now calibrated
Hardy Process Solutions HI 6200 Weigh Processor User Guide 24
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