HI HLPT SERIES
LOAD POINT ASSEMBLIES
OPERATION AND INSTALLATION
MANUAL
Corporate Headquarters
9440 Carroll Park Drive, Ste. 150
San Diego, CA 92121
Phone: (858) 278-2900
FAX: (858) 278-6700
Web-Site: http://www.hardysolutions.com
Hardy Process Solutions Document Number: 0596-0239-01 Rev F
Copyright 2012 Hardy Process Solutions, Inc. All Rights Reserved. Printed in the U.S.A. (941028)
Local Field Service
Hardy has over 200 field technicians in the U.S., and more positioned throughout the
world to assist you in your support needs. We also have factory engineers who will
travel to your facility anywhere in the world to help you solve challenging applications. We're ready to support you with:
• Installation and
• Routine maintenance and certification
• Plant audits and performance
• Emergency tr
To request Emergency Service and Troubleshooting, Start-up, Installation, Calibration, Verification or to discuss a Maintenance
Option 3 or Emergency Service after hours (Standard Hours 6:00 AM to 6:00 PM
Pacific Standard Time) and weekends
start-up
measurement
oubleshooting and repair
Agreement please call 800-821-5831
Ext. 1111.
Outside the U.S
Hardy Instruments has built a network of support throughout the globe. For specific
field service options available in your area please contact your local sales agent or our
U.S. factory at +1 858-292-2710.
1-2
Table of Contents
Table of Contents - - - - - - - - - - - - - - - - - - - - i
General Information - - - - - - - - - - - - - - - - - - - - - -1
Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - -1
Site Preparation - - - - - - - - - - - - - - - - - - - - - - - -2
Precautions - - - - - - - - - - - - - - - - - - - - - - - - - -2
Basic Engineering Principles for Positioning Load Poin t
Assemblies - - - - - - - - - - - - - - - - - - - - - - - - -2
Typical Mounting Arrangements - - - - - - - - - - - - - - - -3
Load Sensor Orientation - - - - - - - - - - - - - - - - - -3
Round Vessel with 1 Load Point - - - - - - - - - - - - - -3
Round Vessel with 3 Load Poin
Safety Rods - - - - - - - - - - - - - - - - - - - - - - - -4
Round Vessel with 4 Load Poin
Replacing the Load Sensor - - - - - - - - - - - - - - - - - - -5
Removing the Load Sensor - - - - - - - - - - - - - - - -6
Installing a New Load Sensor - - - - - - - - - - - - - - -6
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - -7
Physical Checks - - - - - - - - - - - - - - - - - - - - - -7
Electrical Tests for Load Point Assembly Problems - - - - -8
Zero Balance Test - - - - - - - - - - - - - - - - - - -8
Bridge Resistance Test - - - - - - - - - - - - - - - -9
Resistance to Ground Test - - - - - - - - - - - - - - -9
Electrical Termination Cable Color Codes - - - - - - - - - - - -10
Model Numbers - - - - - - - - - - - - - - - - - - - - - - - -11
Three Leg Systems - - - - - - - - - - - - - - - - - - - -11
Four Leg Systems - - - - - - - - - - - - - - - - - - - - -12
Specifications - - - - - - - - - - - - - - - - - - - - - - - - -12
t Assemblies - - - - - - - -4
t Assemblies - - - - - - - -5
i
CAUTION: UNPACK WITH CARE
WHEN UNPACKING, DO NOT DISCARD THE PACKING CASE OR ANY PACKING MATERIAL, UNTIL THE
CONTENT
INSPECTED AND CAREFULLY COMPARED WITH
THE SHIPPING DOCUMENTS.
S OF THE PACKING CASE ARE
IF ANYTHING IS UNSATISFACTORY
NOTIFY HARDY IMMEDIATELY BY CALLING, FAXING OR E-MAILING TO:
Customer Support Department
HARDY PROCESS SOLU
9440 Carroll Park Drive, Ste. 150
San Diego, California 92121
Phone: (800) 821-5831
(858) 278-2900
FAX: (858) 278-6700
E-mail: support@hardysolutions.com
Web Address: www.hardysolutions.com
A RETURN AUTHORIZATION NUMBER IS REQUIRED
BEFORE
CALL THE CUSTOMER SUPPORT DEPARTMENT TO
GET THE NUMBER. YOUR COMPANY NAME,
ADDRESS, TELEPHONE NUMBER, SERIAL NUMBER
OF THE UNIT AND A BRIEF DESCRIPTION OF THE
PROBLEM SHOULD BE READY WHEN CALLING.
RETURNING ANY DAMAGED PRODUCT.
TIONS, INC.
, PLEASE
IN CASE OF DAMAGE DUE TO SHIPPING, NOTIFY
DELIVERING CARRIER IMMEDIATELY FOR AN
THE
INSPECTION.