Hardy HI 6500 User Manual
Weight Processor
HI 6500 Series
User’s Guide
Hardy Process Solutions Document Number: 0596-0331-01 REV C
Local Field Service
Hardy has over 200 field technicians in the U.S., and more positioned throughout the world to
assist you in your support needs. We also have factory engineers who will travel to your facility
anywhere in the world to help you solve challenging applications. We're ready to support you with:
• Installation and start-up
• Routine maintenance and certification
• Plant audits and performance measurement
• Emergency troubleshooting and repair
To request Emergency Service and Troubleshooting, Start-up, Installation, Calibration, Verification
or to discuss a Maintenance Agreement please call 800-821-5831 or Emergency Service after hours
(Standard Hours 6:30 AM to 5:30 PM Pacific Standard Time) and weekends.
Outside the U.S
Hardy Process Solutions has built a network of support throughout the globe. For specific field
service options available in your area please contact your local sales agent or our U.S. factory at
+1 858-292-2710.
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Contents
Chapter 1 HI 6500 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
General Introduction to the HI 6500 Series Weight Processor - - - - - - - - - - 1
HI 6500 Series Weight Processor Description- - - - - - - - - - - - - - - - - - 1
Typical Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Features and Capabilities - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Hardy Process Toolbox- - - - - - - - - - - - - - - - - - - - - - - - - - 2
C2® and eCal™ Calibration - - - - - - - - - - - - - - - - - - - - - - - 2
INTEGRATED TECHNICIAN® - - - - - - - - - - - - - - - - - - - - - 2
WAVERSAVER®- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Weighing System Tests- - - - - - - - - - - - - - - - - - - - - - - - - - 3
Chapter 2 Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Basic Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Common Mode Rejection - - - - - - - - - - - - - - - - - - - - 6
Printer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
USB Port - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
Network Connectivity - - - - - - - - - - - - - - - - - - - - - - - - - - 6
Environmental Requirements - - - - - - - - - - - - - - - - - - - - - - - 6
-40 to 85º C (-40º to 185º F) - - - - - - - - - - - - - - - - - - - 7
Approvals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Front Display Panel - - - - - - - - - - - - - - - - - - - - - - - 7
Chapter 3 HI 6500 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Spare Parts List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
Tool List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
Installing the HI 6500 Series Instrument - - - - - - - - - - - - - - - - - - - - 10
Installation options for the HI 6500 series instrument - - - - - - - - - - - 11
Mounting the Front Panel Display- - - - - - - - - - - - - - - - - 12
Panel Mount Option 1 - - - - - - - - - - - - - - - - - - - - - - - - - - 13
Panel Mount Option 2 - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Making Longer Display Interface Cables - - - - - - - - - - - - - - - - - 15
DIN Rail Mount - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Wall Mount - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Remote Display Mount - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Disassembly and Reassembly Notes and Cautions - - - - - - - - - - - - - 23
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Load Cell Wiring Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Connecting to a Hardy Junction Box or Summing Card - - - - - - - - - - 25
Chapter 4 Network Configuration- - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Ethernet TCP/IP Network Configuration - - - - - - - - - - - - - - - - - - - - 27
LAN Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
DHCP Configuration Using the Front Panel - - - - - - - - - - - - 28
Direct Connect Hardware - - - - - - - - - - - - - - - - - - - - - 30
Windows PC Configuration- - - - - - - - - - - - - - - - - - - - 30
Windows 2000 - - - - - - - - - - - - - - - - - - - - - - - - - - 30
Windows XP- - - - - - - - - - - - - - - - - - - - - - - - - - - 31
Windows 7 - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
Direct Connect Configuration - HI 6500 Series Instrument - - - - - - - - - 32
Ethernet-UDP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
I/O Tables For Communications to PLCs- - - - - - - - - - - - - - - - - - - - 33
OUTPUT Table Description - - - - - - - - - - - - - - - - - - - - - - - 33
INPUT Table Description - - - - - - - - - - - - - - - - - - - - - - - - 34
Hardy Command Numbers - - - - - - - - - - - - - - - - - - - - - - - - 35
EtherNet/IP™- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Modbus TCP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Installing the Hardy Modbus-Link Test Package: - - - - - - - - - 38
Modbus-RTU (over RS-485) - - - - - - - - - - - - - - - - - - - - - - - - - 43
Modbus Setup - - - - - - - - - - - - - - - - - - - - - - - - - - 43
Modbus Functions - - - - - - - - - - - - - - - - - - - - - - - - 43
Modbus Registers - - - - - - - - - - - - - - - - - - - - - - - - 43
Network Command Interface - - - - - - - - - - - - - - - - - - - 43
Profibus-DP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Wiring- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Profibus Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Configuring PROFIBUS From the Web Interface - - - - - - - - - 48
Initialization Process - - - - - - - - - - - - - - - - - - - - - - - 48
Profibus-DP .GSD File - - - - - - - - - - - - - - - - - - - - - - 48
Pre-Initialization Procedures - - - - - - - - - - - - - - - - - - - 49
Printer (over RS-232) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
USB Memory Stick - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
Communications Parameters for the HI 6510 Only - - - - - - - - - - - - - - - 55
Analog 4-20mA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
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Chapter 5 Instrument Configuration - - - - - - - - - - - - - - - - - - - - - - - - - 57
Using the Home Page to set Parameters - - - - - - - - - - - - - - - - - - - - 57
Using the Front Panel Display Menus to Set Parameters - - - - - - - - - - - - - 58
Front Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
The Five Button Command Cluster - - - - - - - - - - - - - - - - - - - - 58
Using the Mode, Zero, and Tare buttons - - - - - - - - - - - - - - - - - - 59
Entering Numeric and Alphanumeric Values - - - - - - - - - - - 60
Commands and Parameters - - - - - - - - - - - - - - - - - - - - - - - - 62
Calibration Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
C2 (eCal) Commands and Parameters - - - - - - - - - - - - - - - 63
Ref Weight Parameter - - - - - - - - - - - - - - - - - - - - - - 65
Sensitivity Parameter - - - - - - - - - - - - - - - - - - - - - - - 66
Hard Cal Commands and Parameters - - - - - - - - - - - - - - - - - - - 66
Cal Lo Weight Parameter - - - - - - - - - - - - - - - - - - - - 66
Cal Tolerance Parameter - - - - - - - - - - - - - - - - - - - - - 67
Span Weight Parameter- - - - - - - - - - - - - - - - - - - - - - 69
Cal Date Parameter- - - - - - - - - - - - - - - - - - - - - - - - 69
Communication Menu - - - - - - - - - - - - - - - - - - - - - - - - - - 69
HI 6510
Ethernet TCP/IP Commands and Parameters- - - - - - - - - - - - 72
Enable DHCP Parameter - - - - - - - - - - - - - - - - - - - - - 72
Fixed IP Parameter - - - - - - - - - - - - - - - - - - - - - - - - 73
Mask Address Parameter - - - - - - - - - - - - - - - - - - - - - 74
Gateway Address Parameter - - - - - - - - - - - - - - - - - - - 74
DNS Server Parameter - - - - - - - - - - - - - - - - - - - - - - 74
Ethernet UDP Parameters- - - - - - - - - - - - - - - - - - - - - 75
Hardy Port Parameter - - - - - - - - - - - - - - - - - - - - - - 75
Modbus TCP Commands and Parameters - - - - - - - - - - - - - - - - - 76
Modbus-RTU Commands and Parameters - - - - - - - - - - - - - - - - - 77
Slave Address Parameter - - - - - - - - - - - - - - - - - - - - - 77
Profibus-DP Commands and Parameters - - - - - - - - - - - - - - - - - 79
Printer Command Parameters - - - - - - - - - - - - - - - - - - - - - - - 80
USB Memory Stick Parameters - - - - - - - - - - - - - - - - - - - - - - 81
4-20 mA Communications Commands and Parameters - - - - - - - - - - - 82
Weight Source Parameter - - - - - - - - - - - - - - - - - - - - - 82
Diagnostics Parameter Menu - - - - - - - - - - - - - - - - - - - - - - - - - 84
See the Chapter 9 for further information on Diagnostics. - - - - - - - - - 84
Display Parameter Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
Backlight Parameter - - - - - - - - - - - - - - - - - - - - - - - 85
Power Saving Parameters - - - - - - - - - - - - - - - - - - - - - 85
Auto Enable Parameter - - - - - - - - - - - - - - - - - - - - - - 85
Wait Time Parameter- - - - - - - - - - - - - - - - - - - - - - - 86
Set Background Parameter - - - - - - - - - - - - - - - - - - - - 86
Set Foreground Parameter - - - - - - - - - - - - - - - - - - - - 86
Split Screen Parameters and Commands- - - - - - - - - - - - - - - - - - 87
Filter Parameter Menu - - - - - - - - - - - - - - - - - - - - - - - - - - 89
NumAverages Parameter - - - - - - - - - - - - - - - - - - - - - 89
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WAVERSAVER® Parameter- - - - - - - - - - - - - - - - - - - 90
Information Page- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
Language Parameter Menu - - - - - - - - - - - - - - - - - - - - - - - - 91
Operations Parameter Menu - - - - - - - - - - - - - - - - - - - - - - - - - - 92
Tare Operations Commands and Parameters - - - - - - - - - - - - - - - - 92
Tare Amount Parameter - - - - - - - - - - - - - - - - - - - - - 92
Tare Offset Parameter - - - - - - - - - - - - - - - - - - - - - - 93
Tare Command - - - - - - - - - - - - - - - - - - - - - - - - - 94
Zero Operations Commands and Parameters- - - - - - - - - - - - - - - - 94
Zero Tolerance Parameter - - - - - - - - - - - - - - - - - - - - 94
Zero Amount Parameter - - - - - - - - - - - - - - - - - - - - - 94
Zero Command - - - - - - - - - - - - - - - - - - - - - - - - - 95
The Zero Command will fail if the scale is in motion- - - - - - - - - - - - 95
Auto Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - 95
Count Operations Parameters and Commands - - - - - - - - - - - - - - - 95
Security Parameter Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
The Calibration Lock Parameters - - - - - - - - - - - - - - - - - - - - - 98
Calibration Lock Parameter - - - - - - - - - - - - - - - - - - - - 98
Calibration Password Parameter - - - - - - - - - - - - - - - - - 98
The Configuration Lock Parameters- - - - - - - - - - - - - - - - - - - - 99
Configuration Lock Parameter - - - - - - - - - - - - - - - - - - 99
Configuration Password Parameter - - - - - - - - - - - - - - - - 99
The Display Lock Parameters- - - - - - - - - - - - - - - - - - - - - - - 99
Display Lock Parameter - - - - - - - - - - - - - - - - - - - - - 99
Display Password Parameter - - - - - - - - - - - - - - - - - - - 100
The Keypad Lock Parameters- - - - - - - - - - - - - - - - - - - - - - - 100
Keypad Lock Parameter - - - - - - - - - - - - - - - - - - - - - 100
Keypad Password Parameter - - - - - - - - - - - - - - - - - - - 101
The Read Only Lock Parameters - - - - - - - - - - - - - - - - - - - - - 101
Read Only Lock Parameter - - - - - - - - - - - - - - - - - - - - 101
Read Only Password Parameter - - - - - - - - - - - - - - - - - - 101
Setup Parameter Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
Capacity Parameter- - - - - - - - - - - - - - - - - - - - - - - - 102
Decimal Point Parameter - - - - - - - - - - - - - - - - - - - - - 102
Graduation Size Parameter - - - - - - - - - - - - - - - - - - - - 103
Instrument ID Parameter - - - - - - - - - - - - - - - - - - - - - 104
Motion Tolerance Parameter - - - - - - - - - - - - - - - - - - - 104
Operator ID Parameter - - - - - - - - - - - - - - - - - - - - - - 105
Unit (of Measure) Parameter - - - - - - - - - - - - - - - - - - - 105
Default Parameter IDs and Values - - - - - - - - - - - - - - - - - - - - - - - 106
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Chapter 6 Calibration- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Pre-Calibration Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Electrical Check Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - 110
Load Cell/Point Input/Output Measurements - - - - - - - - - - - - - - - 110
Load Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
C2 & eCAL Electronic Calibration- - - - - - - - - - - - - - - - - - - - - - - 111
Gravitation Correction - - - - - - - - - - - - - - - - - - - - - - - - - - 111
C2 and eCAL Calibration from the Web Page - - - - - - - - - - - - - - - 113
C2 Calibration from the Front Panel- - - - - - - - - - - - - - - - - - - - 114
Hard Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
Hard Calibration from the Web page - - - - - - - - - - - - - - - - - - - 115
Hard Calibration from the Front Panel- - - - - - - - - - - - - - - - - - - 116
Chapter 7 Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 119
Getting Started - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 119
Mode Button- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 119
Zero Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 119
Tare Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
Auto Mode Tracking – Disabled (Default) - - - - - - - - - - - - - - - - 122
Auto Mode Tracking – Enabled - - - - - - - - - - - - - - - - - - - - - 122
Count Operations - - - - - - - - - - - - - - - - - - - - - - - - - - - - 123
Split Screen Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 125
Making Longer Display Interface Cables - - - - - - - - - - - - - - - - - 125
Chapter 8 Security - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 129
Display Security Options - - - - - - - - - - - - - - - - - - - - - - - - - - - 129
The Display Lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 130
The Keypad Lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 132
The Configuration Lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - 134
The Read Only, Security & Calibration Locks - - - - - - - - - - - - - - - - - 135
Modifying the Security Parameters- - - - - - - - - - - - - - - - - - - - - - - 136
Modifying the Calibration Parameters - - - - - - - - - - - - - - - - - - - - - 136
Modifying the Read Only Parameters - - - - - - - - - - - - - - - - - - - - - 137
Chapter 9 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 139
Disassembly and Reassembly Notes, Warnings & Cautions - - - - - - - - - - - 139
Error Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 140
Trouble Shooting Using Integrated Technician (IT®) - - - - - - - - - - - - - - 141
Stability Test ALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 141
PASS/FAIL and Stability Test - - - - - - - - - - - - - - - - - - - - - - 142
WAVERSAVER TEST - - - - - - - - - - - - - - - - - - - - - 142
Weight and Voltage ALL - - - - - - - - - - - - - - - - - - - - - - - - - - - 142
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Weight - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 142
RTZ (Return to Zero) Test - - - - - - - - - - - - - - - - - - - - - - - - 143
IT Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 143
Sensor Number - - - - - - - - - - - - - - - - - - - - - - - - - 143
General Troubleshooting Flow Chart Index- - - - - - - - - - - - - - - - - - - 145
A - Guideline Instability: Electrical and Mechanical review.- - - - - - - - - - - 146
A1. Checking for Unstable Components in a Weighing System - - - - - - - - - 147
B. Guidelines for Electrical, Mechanical or Configuration Issues - - - - - - - - 148
B1 - Guidelines to Verify Electrical Installation- - - - - - - - - - - - - - - - - 149
B2 - Guidelines to Verify Mechanical Installation - - - - - - - - - - - - - - - 150
B3 - Guidelines to Verify Configuration/Filter Settings to Improve Stability - - - 151
C - Integrated Technician and Stability Test Overview - - - - - - - - - - - - - 152
E Testing for Non-Return to Zero (System with IT Summing Card.) - - - - - - - 153
F. Verify Individual Load Sensor Millivolt Output readings - - - - - - - - - - - 154
G- Calibration Errors When Performing the Calibration - - - - - - - - - - - - - 155
H. Mechanical Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - 156
J- Electrical Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - 157
K - Installation Check Points - - - - - - - - - - - - - - - - - - - - - - - - - 158
M. Weight Processor’s Front Display is Blank or Locked - - - - - - - - - - - - 159
N. Analog Out (HI 6510 Only)- - - - - - - - - - - - - - - - - - - - - - - - - 160
Tests and Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 161
Parameters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 162
System and Load Cell Tests - - - - - - - - - - - - - - - - - - - - - - - - - - 163
Overview of Typical Load Cell System - - - - - - - - - - - - - - - - - - 163
INTEGRATED TECHNICIAN - - - - - - - - - - - - - - - - - - - - - - 164
Stability Test- - - - - - - - - - - - - - - - - - - - - - - - - - - 164
Weight and Voltage Tests - - - - - - - - - - - - - - - - - - - - 167
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Chapter 1
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HI 6500 Overview
General Introduction to the HI 6500 Series Weight Processor
This Manual describes installation, setup and troubleshooting procedures for the HI 6500
Series Weight Processor. Be sure to read and understand all cautions, warnings, and safety
procedures in this manual to ensure safe operation and repair of this instrument.
Hardy Process Solutions sincerely appreciates your business. We encourage input about the
performance and operation of our products from our customers. Should you not understand
any information in this manual or experience any problems with this product, please contact
our Technical Support Department at:
Phone:
(858) 278-2900
Toll Free:
F AX:
1-800-821-5831
(858) 278-6700
E-Mail:
Or visit our web site at:
http://www.hardysolutions.com
Our web site provides information about our products and process weighing applications.
You can also update the HI 6500 User Guide. The latest revised manuals are available
FREE in the product selection pull down menu on our Web Site. Other pages on the site
provide answers to questions about weighing instruments, PLC plug in modules, load
points, summing boxes, process weighing or other Hardy Process Solutions products. Be
sure to sign up for the Hardy Newsletter to get the latest information on all Hardy products
and services. For answers to technical issues and service problems, check the Hardy
WebTech on our Hardy Web Site. Most problems can be resolved by the Hardy WebTech,
365 days a year, 24 hours a day 7 days a week. You can still contact a technician by phone
during our normal operating hours (6:30 AM to 5:30 PM Pacific Time) if necessary.
hardysupport@hardysolutions.com or hardyinfo@hardysolutions.com
HI 6500 Series Weight Processor Description
The HI 6500 series of single-channel weight processing instruments with a big, bright
multi-channel display is suitable for LC-based control systems or stand-alone
weighing applications. The primary function of the HI 6500 series is to provide stable
gross or net weight in a variety of units such as oz, lb, ton, gm, kg and mt. It also
provides a piece count mode.
Overview
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The HI 6500 series can be used with or without a display. The display is a bright 4.3”
high-contrast LCD capable of high-resolution graphics and discrete messaging. The
unit can be panel mounted, DIN mounted, and remote display mounted. The thin
enclosure and low power consumption allows for high density control cabinet design.
Typical Applications
The HI 6500 series serves a variety of industrial weighing applications found in batching,
blending, filling, dispensing, inventory management, level by weight and check by weight
verification.
Features and Capabilities
Hardy Process Toolbox
The Hardy Process Toolbox is a set of productivity tools that support process weighing
functions. Each tool in the Hardy Process Toobox saves time, increases accuracy, improves
efficiency or reduces risk in process weighing applications. The HI 6500 includes the
following Toolbox functions.
C2® and eCal™ Calibration
Traditional calibration uses certified test weights. C2® (or eCAL
Electronic Calibration allows a scale to be calibrated without the need for test weights. A
C2 or eCAL weighing system consists of up to eight load cell sensors per channel, a two
junction boxes, interconnect cable, and an instrument with C2 capabilities (e.g., the HI
6500 series instrument). Each Hardy Process Solutions C2-certified load sensor outputs
digital information used for calculating the calibration. When the HI 6500 series instrument
reads the signals from the load sensors, it calibrates the scale based on the load sensor’s
output plus a user-supplied reference point value (from 0 to any known weight on the
scale).
™ as it is called in China)
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2
Chapter 1
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NOTE
INTEGRATED TECHNICIAN
In conjunction with an IT junction box, the HI 6500 features INTEGRATED
TECHNICIAN
®
(IT), a system diagnostics program that makes it possible to diagnose
®
weighing system problems from the instrument’s front panel or over the available
networks. IT reads individual load sensor voltages and weights and isolates individual
system components for quick and easy troubleshooting
If you do not have a Hardy IT Junction Box connected to the HI 6500, the weight reading
is the total for all load cells on the system.
WAVERSAVER
®
When measuring small weight changes, the effects of mechanical vibration and noise from
feeders and other plant environmental conditions can introduce substantial interference.
WAVERSAVER factors out vibration, noise, and other interference-related signals from the
load cell so the weight processor can better decipher the actual weight data.
WAVERSAVER can factor out noise with frequencies as low as 0.25 Hz or as high as 7.5
Hz. Five cut-off frequencies can be selected, with higher frequencies providing a faster
response time. The default factory setting is 1.00 Hz vibration frequency immunity.
Weighing System Tests
These tests are used to diagnose drifting or unstable weight reading problems. It requires a
Hardy IT Junction Box for full utilization, for example the HI 215IT or the HI 6010IT. The
ability to read the weight seen by the individual load sensors allows you to use this test for
making cornering, leveling and load sharing adjustments to the weighing system.
INTEGRATED TECHNICIAN provides the following problem detection support:
1.
Integrated Technician Weight and Voltage Test
sensor in the system to see if the load sensor might be causing the problem.
2.
Integrated Technician Stability Test
: Disconnects the load sensors and engages
an internal (in the junction box) reference signal to see if the Junction box, the cable
between the instrument and the Junction Box, or the instrument is causing the
problem.
3.
Integrated Technician Return to Zero Test
each Hardy load cell during a C2 calibration when zero is used as the reference.
Later when the test is run it measures and compares the voltage with zero weight out
from each load cell to the stored value and indicates either a pass or fail. This test
insures the integrity of the weighing system.
: Reads the weight of each load
: Measures and stores the mV out of
NOTE
C2, INTEGRATED TECHNICIAN and WAVERSAVER are registered trademarks of
Hardy Process Solutions.
Overview
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3
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4
Chapter 1
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Chapter 2
• • • • • •
Specifications
Chapter 2 provides specifications for HI 6500 series instruments. The specifications
listed are designed to assist in the installation, operation and troubleshooting of your
instrument. All service personnel should be familiar with this section before installing
or repairing the instrument.
Basic Specifications
General
Number of Channels
•
1 Channel
Update Rate
•
110 times per second (processed weight, display, communications)
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Unprocessed weight (A/D conversion) 4800 times per second
Resolution
•
Displayed - 1:10,000
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Addressable resolution - 1:999,999
WAVERSAVER
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User Selectable
OFF
7.50 Hz
3.50 Hz
1.00 Hz (default)
0.50 Hz
0.25 Hz
Averages
•
1 to 250 User-selectable in Single Increments
Power
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12-27 VDC
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5 Watts nominal with display
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7 watts maximum with two IT junction boxes and 8 load cells
Input
•
Up to eight 350-ohm full Wheatstone bridge, strain gauge load sensor/cells (5 volt
excitation) can be connected to the weigh scale input (Note: Connecting 8 load cells
requires two summing cards with a J10 connector to jumper to next board)
Specifications
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5
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•
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Non-linearity
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0.0015% of full scale
Common Mode Rejection
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110dB at or below 60 Hz
Common Mode Voltage Range
•
2.5 VDC maximum (with respect to earth ground)
Front Panel (optional)
•
Monochrome 480 x 272 LCD display with back light
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Five tactile keys for menu item selection
•
Displays in either white on black or black on white
Load Cell Excitation
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5 VDC +/- 1.15 VDC maximum
•
Isolation from digital section 1000 VDC minimum
C2 Calibration Input
•
Isolation from digital section 1000 VDC minimum
Cable Lengths
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250 feet maximum of C2 authorized cable (Maximum of 8 load sensors) with two
Summing Cards or IT Junction boxes with jumpers)
Printer
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6
Chapter 2
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RS232
USB Port
•
For Parameter Saving and Backup to PC
Network Connectivity
•
EtherNet/IP (-EIP models)
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Profibus-DP (-PB models)
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Ethernet UDP
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Ethernet TCP/IP (Embedded Webserver)
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Modbus RTU
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Modbus TCP
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Analog 4-20mA (HI 6510 models)
Environmental Requirements
Operating Temperature Range
•
-10ºC to 60º C (14º to 140º F)
Temperature Coefficient
•
Less than 0.005% of full scale per degree C for Cal-LO and Cal-HI reference points
Storage Temperature Range
-40 to 85º C (-40º to 185º F)
Humidity Range
•
0-90% (non-condensing)
Environmental
•
Intended for Building In, indoor use only at ambient temperatures between 10ºC to 60º
C (14
º
to 140º F) with a pollution degree of 2.
Approvals
•
UL, CUL and CE
•
Hazardous Class I, Division 2, Groups A,B,C,D, T4A and Class I, II, III, Division 2,
Groups F, G, T4A
•
EtherNet/IP ODVA Conformance Tested, Level 3
•
Profibus-DP
Front Display Panel
•
HI 6110 Front Display Panel is NEMA 4/4X rated when panel mounted using supplied
front gasket
DPV0
Specifications
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7
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8
Chapter 2
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Chapter 3
• • • • • •
HI 6500 Installation
Chapter 3 covers unpacking, cabling, interconnecting, configuring, and installing the HI
6500 series of instruments. User and service personnel should read this chapter before
installing or operating the weighing functions of the instrument.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY
IMPAIR SUITABILITY FOR DIVISION 2.
AVERTISSEMENT – Risque d’explosion – La substitution de composants peut
diminuer la conformité pour la Division 2
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT
UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE
NON-HAZARDOUS
Unpacking
AVERTISSEMENT –
moins que l’alimentation soit coupée ou que la zone ne présente pas de risques
Step 1. Before signing the packing slip, inspect the packing for damage, and report
damage of any kind to the carrier company.
Step 2. Check to see that everything in the package matches the bill of lading.
Step 3. If items are missing or you have any questions, contact Customer Service at:
Step 4. Record the model number and serial number of the HI 6500 series instrument.
Store them in a convenient, secure location for reference when contacting Hardy
Customer Service Department or to buy parts or firmware upgrades
Risque d’explosion – Ne pas débrancher l’équipement à
Hardy Process Solutions
9440 Carroll Park Drive
San Diego, CA 92121
Phone: (800) 821-5831
International:
FAX
: (858) 278-6700
Web Site:
E-Mail:
(858) 292-2710
http//www.hardysolutions.com
hardysupport@hardysolutions.com
Installation
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9
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Spare Parts List
Part Reference Description Quantity
HI 6110 HI 6500 Series Instrument Display (Optional) 1
0551-0653-01-0 HI 6500 Series Alt. Panel and Wall Mount Kit
0578-0072-01 Paper Mounting Template 1
0524-0034-01-0 Mounting Gasket 1
2140-0092-0 J1, 3-pin Power Connector 1
2140-0139-09-0 J2, 9-pin Load Cell Connector 1
2140-0139-06-0 J3, 6-pin Serial Port Connector 1
2140-0139-03-0 J4, 3-pin 4-20mA Connector 1
0509-0534-01-0 Cable Assy: Four Instruments Connector to One
Tool List
Step 5. Be sure to complete the warranty registration on the Hardy Process Solutions web
site.
1
(optional)
1
Display Panel
To install the HI 6500 series the following tools will be required.
•
Drill with 5mm drill bit
•
Jewelers screw driver (if cable assemble needs to be modified)
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4mm nut driver with a maximum outside dimension of 8mm
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10-50 mm Unibit (for optional display installation)
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10
Chapter 3
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Installing the HI 6500 Series Instrument
Before getting started, take the following precautions:
WARNING -
the module. DO NOT TOUCH THE CONNECTOR PINS.
WARNING AVERTISSEMENT –
endommager les composants semi-conducteurs dans le module. NE TOUCHEZ
PAS les broches du connecteur.
•
Wear an approved wrist-strap grounding device when handling the instrument.
•
Touch a grounded object or surface to rid yourself of any electrostatic discharged prior
to handling the instrument.
•
Handle the instrument from the bezel in front away from the connector. Do not touch
the connector pins.
Electrostatic discharge may damage semiconductor components in
Les décharges électrostatiques peuvent
•
Do not install the instrument right next to an AC power source or high voltage DC
equipment
•
Route all the low voltage cables away from high voltage cables.
Installation options for the HI 6500 series instrument
The HI 6500 series instrument can be mounted in four different configurations. There are
two panel mount options, one DIN rail mount option, and a wall mount option.
Panel Mount Option 1 with mounting kit Panel Mount Option 2
DIN Rail Mount Wall Mount with mounting kit
Panel Mount Option 1 and Wall Mounts require additional hardware, which is
available in the Panel Mount Option 1 and Wa ll Mount kit sold separately (Part#
0551-0653-01-0).
The following sections provide details on how to mount the front panel display on a
panel door or cover and how to install and connect the front panel to the HI 6500 series
instrument for each of these four configurations.
Installation
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11
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Mounting the Front Panel Display
Step 1. Make sure that all Electrostatic Discharge (ESD) precautions are taken before and
during installation.
Step 2. A thin plastic template comes with the product. Make the hole pattern in the panel
door or cover using the dimensions provided on the diagrams below.
Panel Hole Dimensions (not displayed to scale)
A printable template is available on the Hardy website. Printers and copy machines can
distort or reduce the template measurements shown above. If you are not using the plastic
template included with the product, verify the dimensional accuracy of any paper template
before use.
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12
Chapter 3
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CAUTION: We recommend installing the HI 6500 in a NEMA 4, 4X or IP 55 rated enclosure or better.
ATTENTION
Nous vous recommandons d'installer le HI 6500 dans un boîtier NEMA 4, 4X ou IP 55
ou mieux.
Panel Mount Option 1
FIG. 1 Exploded View of the Panel Mount Assembly – Option 1 with optional
mounting kit
Step 1. Screw the Panel Mounting Brackets to the top of the enclosure
Step 2. Connect and hand tighten the four screw rods into the front panel display
Step 3. Push the screw rods and cable assembly though the holes in the panel.
Step 4. Connect the front panel display cable assembly
Step 5. Tighten the four 4mm nuts enough to completely compress the gasket for IP65
Step 6. Position the enclosure with the connectors at the back
Step 7. Align the screw rods with the holes in the brackets and the enclosure
Step 8. Connect the cable assembly
Step 9. Slide the enclosure onto the screw rods until flush with the panel
Step 10. Install and tighten keeper nuts.
CAUTION: Do not over tighten the bracket screws or the mounting nuts as this may damage the
enclosure.
ATTENTION
Ne pas trop serrer les écrous de montage car cela pourrait endommager l'enceinte.
Installation
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13
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NOTE
Finished Panel Mount Assembly – Option 1
Panel Mount Option 2
Exploded View of the Panel Mount Assembly – Option 2
No brackets are needed for this installation.
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14
Chapter 3
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Step 1.
Connect and hand tighten the four screw rods into the front panel display
Step 2. Connect the front panel display cable assembly
Step 3. Push the screw rods and cable assembly though the holes in the panel.
Step 4. Secure display to panel using four 4mm nuts and washers on the screw rods.
Step 5. Tighten the four 4mm nuts enough to completely compress the gasket for IP65
compliance.
Step 6. Position the enclosure with the connectors pointing downwards
Step 7. Align the screw rods with the holes in the enclosure
Step 8. Connect the cable assembly
Step 9. Slide the enclosure onto the screw rods until flush with the panel
Step 10.
Using the 4 mm x 12 mm keeper nuts supplied, secure the enclosure screw rods
CAUTION: Do not over tighten the bracket screws or the mounting nuts as this may damage the
enclosure.
ATTENTION
NOTE
Ne pas trop serrer les écrous de montage car cela pourrait endommager l'enceinte.
Finished Panel Mount Assembly – Option 2
The HI 6110 front panel display is NEMA 4/4X rated when installed correctly in a panel mount configuration using the supplied plastic guest
Making Longer Display Interface Cables
If you need to install the front panel further away from the HI 6500 series than is possible
with the supplied cable then, you will need to make a display cable between the panel and
the instrument.
Wiring Specifications
•
Wire size: 20 AVG maximum / 26 AWG minimum
•
Maximum cable length: 100 ft. (30.48 meters)
Installation
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15
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Use three twisted pairs with a drain wires
•
Pair wires +12 and GND, D1 and D2, D3, and D4
View from the rear of the front display panel
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16
Chapter 3
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The terminal type is a spring cage type contact. There is a slot provided to use an
insert/release tool. The tool is a 2.0 mm x 0.4 mm wide flat blade screw driver. Inserting
the tool opens the cage contact and allows one or two bare wires to be inserted. Removing
the insertion tool with bare conductor inserted will lock the connection.
View from the front of the instrument showing the display connector.
DIN Rail Mount
Exploded View of the DIN Rail Mount Assembly
NOTE
The DIN Rail mount can be used with a remote display or operated as a Blind unit
Step 1. Pull down the DIN rail clip to expose the DIN Rail bracket. Do not fully remove the
clip from the housing.
Step 2. Hook DIN rail bracket onto the DIN rail using the groove at the top of the bracket
Step 3. Push the DIN rail clip up until it locks in place.
Installation
•
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17
•
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Step 4. While holding the HI 6500 series instrument, gently pull the bottom of the HI 6500
away from the DIN rail to verify that it is mounted correctly.
Completed DIN Rail Mount Assembly
Wall Mount
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18
Chapter 3
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Wall Mount Assembly exploded from the front with optional mounting kit
To wall mount the HI 6500 series instrument, the display and weight processor need to be
assembled; then the assembled instrument can be mounted onto the wall.
Step 1. Connect and hand tighten the four screw rods into the front panel display
Step 2. Connect the front panel display cable assembly
Step 3. Push the screw rods and cable assembly though the holes in the gasket.
Step 1. Attach the mounting brackets using the supplied brackets and screws
Exploded View of the Wall Mount Assembly – Rear View
Step 2. Place the assembled wall mounted unit against the wall
Step 3. Mark the centers of the wall mounting brackets
Step 4. Drill and insert the required wall plugs if attaching to brick, concrete, or plaster board.
If attaching to wood use a pilot drill to ensure alignment.
Step 5. Position the assembled wall unit over the holes and using the appropriate screw fasten
to the wall.
Installation
•
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19
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Completed Wall Mount Assembly
Remote Display Mount
Exploded View of the Remote Display Mount Assembly
The display for the HI 6500 series instrument can be mounted in a remote location and
the supplied cable can be modified to support the desired length of cable (not supplied).
Step 1. Connect and hand tighten the four screw rods into the front panel display
•
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20
Chapter 3
•
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Step 2. Disable the cable assembly provided, and replace the original cable with the desired
cable length (not provided--up to 100 ft (30.48 meters)). Build the cable assembly
using the instructions above for
13
.
Making Longer Display Interface Cables
on page
Step 3. Connect the front panel to the newly assembled display cable
Step 4. Push the screw rods and cable assembly though the holes in the gasket.
Step 5. Slide the screw rods through the panel until flush with the surface
Step 6. Using the washers and nuts supplied, tightened the nuts onto the screw rods. Tighten
the nuts enough to completely compress the gasket for IP65 compliance
Step 7. Connect the cable assembly to the HI 6500 series instrument
Finished Remote Display Mount Assembly
Blind Unit (No display)
The front display is not necessary for the HI 6500 series instrument to operate as a
weight processor. Blind units can be fully configured using the Web browser
communication.
Installation
•
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21
•
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DC Power Input
WARNING - Do not operate with incorrect line voltage. To do so will result in
property damage and/or personal injury. Make sure that the power source does
not exceed 24 VDC.
AVERTISSEMENT –
Assurez-vous que la source d’alimentation ne dépasse pas
240 V. L’utilisation d’un mauvaise voltage peut résulter en dégâts matériels
et/ou des risques de blessures.
WARNING - Be careful not to reverse the ground and hot wires, which can
result in damage to the equipment.
AVERTISSEMENT –
Attention à ne pas inverser le sol et fils chauds, ce qui peut
entraîner des dommages à l'équipement.
The illustration below shows the connections on the HI 6500 unit.
You must use a power-limited 12-27 VDC power supply (Class 2) on the DC input wiring.
DC power should be supplied by a clean primary line, directly from the DC power source.
Step 1. Make sure the VDC power is shut off before installing the wires to the connector.
Step 2. Connect the 24 VDC voltage wire, ground wire and shield wire to the connector that
plugs into the DC voltage header at the rear panel. The jumper connects the Earth
ground and the internal ground making them common, and should remain in place.
•
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22
Chapter 3
•
•
•
Step 3. Plug the connector into the header at the rear panel.
Step 4. Apply VDC power to the unit.
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