Hardy HI 4050CW User Manual

QUICK INSTALLATION GUIDE
3.100
.172 THRU, 9 PL
4.05
3.200
3.000
2.590
1.274
.41
.205
.44
1.25 THRU
.475
.755
5.250
6.200
7.08
INSTRUMENT
BEZEL OUTLINE
7.08
6.200
.225
.44
.045
.41
4.05
3.200
3.000
3.100
.172 THRU, 9 PL
INSTRUMENT BEZEL OUTLINE
3.090 .060
5.750 .060
CUTOUT
Display Connector
MECHANICAL INSTALLATION Installing the HI 4050 Weight Controller in a Panel

FIG. 1 PANEL HOLE DIMENSIONS

Step 3. Use a phillips head screwdriver and install the fi ve (5) 6-32 x
1/2 inch screws that fasten the bezel to the panel. (See Fig. 3) Use a torque screw driver and torque each screw to 10 inch/ pounds. DO NOT OVERTIGHTEN!
Step 4. Thread the four (4) threaded rods through the appropriat e
holes in the panel and into the bezel. For the retrofit you don’t have to place the rods through the holes. (See Fig. 4)
Step 5. Hand tighten each rod until you can no longer turn the rod. Do
not force the rods or use pliers of any kind.
Step 6. Put the Display cable and connector thro ugh the 1.25-inch
hole in the panel door or cover and plug the display connector into the display header in the b ezel. (See Fig. 3)
Step 7. Gently slide the electronic enclosu re onto the threaded rods
while making sure the display cable glides easily into the enclosure and does not kink. Move the electronic enclosure toward the panel until it stops. (See Fig. 3)
Step 8. Thread the four (4) 6-32 thumb screws onto the threaded rods
until tight. Do not use pliers on the thumb screws.

FIG. 2 PANEL HOLE DIMENSIONS (RETROFIT)

Step 1. Make sure that all Electrostatic Discharge (ESD) precautions
are taken before and during installatio n.
Step 2. Use the provided template to make the hole pattern in the

FIG. 3 PANEL MOUNT INSTALLATION

FIG. 4 RETROFIT PANEL MOUNT INST ALL FOR HI 2151/30 &
HI 2110

DIN Rail Installation HI 4050 Weight Controller

Step 1. Snap the DIN rail mounting feet into any of the two holes on
the front panel of the electronic en closure. (See Figs. 5 & 6)

FIG. 5 DIN RAIL MOUNTING FOOT

FIG. 6 VERTICAL AND HORIZONTAL ORIENTATION

V-CAN-ShieldCAN+V
+
Step 2. When installi ng firmly push th e mou nting feet un til you h ear a
snapping sound. The snap mean s th ey are mounted correctly.
Step 3. After installation give each mounting foot a little tug to make
sure they are seated correctly.
NOTE: There are several horizontal and vertical mounting
options. It is highly recommended that at least two mounting feet be used per enclosure.
Step 4. To mount the enclosure onto a DIN rail. Place the mo unting
feet on the DIN Rail and firmly press down un til the mounting feet snap onto the rail.
Step 5. To remove the mounting feet use a finger on the clip and gen-
tly pull up on the tab.
NOTE: For Remote Display installation please see Chapter 3,
Installation, of the HI 4050 User’s Guide.

FIG. 8

C2® Load Point Connection

Cable color code for C2 Load Points (left to right facing the rea r panel):
Shield Ground Wire
•C2- Violet
•C2+ Grey
EXC- Black
•SEN- Brown
SIG- White
SIG+ Green
•SEN+ Blue
•EXC+ Red
Step 1. Remove the factory installed jumpers from the terminal block
if you are connecting an 8 wire cabl e from the junction box. (See Fig. 8)
Step 2. Connect the cable (Recommended load cell cable: Hardy
Instruments Part # 6020-0001) wires to the Weigh Scale Input­terminal block according to the cabl e color chart.
Step 3. Plug the terminal block into the Weigh Scale Input connector
on the rear panel.
Step 4. For more information concerning C2 Lo ad Point connection,
consult Chapter 3, Installation, of the HI 4050 User Guide.

Non-C2 Load Point Connection

LOAD POINT INSTALLATION

NOTE: Cable Color Codes vary between vendors, check with your
supplier for the Color Code f or your Non -C2 load point . Do not connect wires to the -C2 and +C2.
Step 1. Remove the factory installed jumpers from the terminal block
if you have a 6-wire load cell cable that includes sense wires from the load cell or junction box.
Step 2. Connect the cable (Recommended load cell cable: Hardy
Instruments Part # 6020-0001) wires to the Weigh Scale Input terminal block according to the manu fa ct ure r’s specification.
Step 3. Plug the terminal block into the Weigh Scale Input connector
on the rear panel.

FIG. 7 REAR PANEL

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