Hardy HI 3010 User Manual

HI 3000 Series

Operation and Installation Manual

Hardy Process Solutions Document Number: 0596-0258-01 Rev P

Local Field Service

Hardy has over 200 field technicians in the U.S., and more positioned throughout the world to assist you in your support needs. We also have factory engineers who will travel to your facility anywhere in the world to help you solve challenging applications. We're ready to support you with:

• Installation and start-up

• Routine maintenance and certification

• Plant audits and performance measurement

• Emergency troubleshooting and repair

To request Emergency Service and Troubleshooting, Start-up, Installation, Calibration, Verification or to discuss a Maintenance Agreement please call 800-821-5831 Ext. 1757 or Emergency Service after hours (Standard Hours 6:00

AM to 6:00 PM Pacific Standard Time) and weekends

Ext. 1111.

Outside the U.S

Hardy Process Solutions has built a network of support throughout the globe. For specific field service options available in your area please contact your local sales agent or our U.S. factory at +1 858-292-2710, Ext. 1757.

i Table of Contents

Table of Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - i

Table of Illustrations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I

Communications Installation & Operation - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

DeviceNet™ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Hardy Control-Link TCP/IP (Ethernet) - - - - - - - - - - - - - - - - - - 1 PRS-232 Simplex Serial Port - - - - - - - - - - - - - - - - - - - - - - 1

Communication Option Cards - - - - - - - - - - - - - - - - - - - - - - - - 1

Remote I/O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ControlNet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Profibus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 MOD-Bus/TPC/IP - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 OPC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 EtherNet/IP™ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 Allen-Bradley Remote I/O - - - - - - - - - - - - - - - - - - - - - - - - 3

Allen-Bradley License - - - - - - - - - - - - - - - - - - - - - - - - 3 Common Applications - - - - - - - - - - - - - - - - - - - - - - - - 3 Monitoring Weighing Parameters - - - - - - - - - - - - - - - - - - 4 Short Glossary of Terms - - - - - - - - - - - - - - - - - - - - - - - 4 Tare Value - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

Remote I/O Board Cable Termination Dip Switch Configuration - - - - - - 4

About Cable Termination - - - - - - - - - - - - - - - - - - - - - - 4 Dip Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 Installing the RIO Option Board - - - - - - - - - - - - - - - - - - - - - 4

Connector Pin Out - - - - - - - - - - - - - - - - - - - - - - - - - - 5 LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

Removing the Remote I/O Option Card - - - - - - - - - - - - - - - - - - - - 5

Remote I/O Configuration Procedures from the Front Panel - - - - - - - 5 Remote I/O Configuration Procedures from the Web Page - - - - - - - - 7 Discrete Remote I/O Mapping - - - - - - - - - - - - - - - - - - - - - - 9

About Discrete Remote I/O Mapping - - - - - - - - - - - - - - - - - 9

General Information - - - - - - - - - - - - - - - - - - - - - - - - - 9

For Reads: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Mapping - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Cabling Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

General Introduction to Cabling - - - - - - - - - - - - - - - - - - - - - - - 11 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 Input Power Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 Digital Input Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 Output Relay Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 Load Point Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

-JB Option Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13 Ethernet Cable Connection and Setup - - - - - - - - - - - - - - - - - - - - 13

DeviceNet Connection and Setup From the Front Panel - - - - - - - - - - - 16

Load Point Connection - - - - - - - - - - - - - - - - - - - - - - - 12 Non-C2 Load Cell Connection - - - - - - - - - - - - - - - - - - - - - - 12 RS 232 Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

RS 232 Connection Pinout - - - - - - - - - - - - - - - - - - - - - - 13

Setting the IP Address for the Blind Remote - - - - - - - - - - - - - - - 15

Setting or Changing the IP Address using the Ethernet - - - - - - - - 15

For HI 3010 Only - - - - - - - - - - - - - - - - - - - - - - - - - - 16

For HI 3030, HI 3600, HI 3300 - - - - - - - - - - - - - - - - - - - - 17

HI 3000 Series ii

User Guide

ControlNet Option Card Installation - - - - - - - - - - - - - - - - - - - - - - 18 Removing the ControlNet Option Card - - - - - - - - - - - - - - - - - - - - 19 ControlNet Connection and Setup - - - - - - - - - - - - - - - - - - - - - - 19

Hardware Requirements: - - - - - - - - - - - - - - - - - - - - - - - - 19 Software Requirements: - - - - - - - - - - - - - - - - - - - - - - - - - 19 Setting the ControlNet Node Address from the Front Panel - - - - - - - - 20 Activating ControlNet and Setting the ControlNet Node Address from the Web Page - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

LED Status Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - 22 EtherNet/IP™ Option Card Installation - - - - - - - - - - - - - - - - - - - - 22 Removing the EtherNet/IP Option Card - - - - - - - - - - - - - - - - - - - - 23

Setting Up the EtherNet I/P Address from the Front Panel - - - - - - - - 23

Setting Up the EtherNet I/P Address from the Web Page - - - - - - - - - 24

LED Status Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - 25

LED 1 - Link (Activity) - - - - - - - - - - - - - - - - - - - - - - - - 25 LED 2 - Module Status - - - - - - - - - - - - - - - - - - - - - - - - 25 LED 3 - Network Status - - - - - - - - - - - - - - - - - - - - - - - 26

LED 4 - Activity - - - - - - - - - - - - - - - - - - - - - - - - - - - 26 Profibus Option Card Installation - - - - - - - - - - - - - - - - - - - - - - - 26 Profibus Connection and Setup - - - - - - - - - - - - - - - - - - - - - - - 26

Hardware Requirements: - - - - - - - - - - - - - - - - - - - - - - - - 26 Software Requirements: - - - - - - - - - - - - - - - - - - - - - - - - - 26

Cabling Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - 26

Cable Specification - - - - - - - - - - - - - - - - - - - - - - - - - 27

LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28 Removing the Profibus Option Card - - - - - - - - - - - - - - - - - - - - - 28 Analog Output Option Card Installation - - - - - - - - - - - - - - - - - - - - 28

Electrical Connection - - - - - - - - - - - - - - - - - - - - - - - - - - 29 Removing the Analog Option Card - - - - - - - - - - - - - - - - - - - - - - 29 Rear Cover Installation (HI 3000-RC) - - - - - - - - - - - - - - - - - - - - - 29

Removing the NEMA 4 Plug - - - - - - - - - - - - - - - - - - - - - - - 30

Installing the NEMA 4 Plug - - - - - - - - - - - - - - - - - - - - - - - - 30

Installing the Cord Grip Assemblies - - - - - - - - - - - - - - - - - - - 30

Removing the Cord Grip Assembly - - - - - - - - - - - - - - - - - - - - 32 Installing the HI 3000-RC Rear Cover - - - - - - - - - - - - - - - - - - - - 32

Network Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

About Networks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 Simple Ethernet Network - - - - - - - - - - - - - - - - - - - - - - - - - - 35

Materials Required - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 Hardy Control-Link Ethernet Network - - - - - - - - - - - - - - - - - - - - - 37

Materials Required - - - - - - - - - - - - - - - - - - - - - - - - - 37

Setting Node Addresses for HI 3000 Series Instruments from the Browser 38 Using the Ping Tool - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40 DeviceNet Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - 41

RSNetWorx Setup for HI 3000 Series Instruments - - - - - - - - - - - - 41 Slave Mode Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43 Building a Scanlist in RSNetWorx - - - - - - - - - - - - - - - - - - - - - - 45 ControlNet Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - 46

RSNetWorx Setup for HI 3000 Series Instruments with ControlNet

Option Card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46

Schedule the Network Using RSNetWorx for ControlNet - - - - - - - - - 47

Verify the Network Properties - - - - - - - - - - - - - - - - - - - - 47 Survey the Network for Connected Devices - - - - - - - - - - - - - 47

Schedule the Network and Save the Configuration - - - - - - - - - - 47 Selecting the ControlNet Node Address from the Front Panel - - - - - - - 47 Selecting the ControlNet Node Address from the Web Page - - - - - - - 48

iii Table of Contents

PROFIBUS-DP Network Setup - - - - - - - - - - - - - - - - - - - - - - - - 49

Initialization Process - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49

Profibus-DP .GSD File - - - - - - - - - - - - - - - - - - - - - - - - - - 49 Pre-Initialization Procedures - - - - - - - - - - - - - - - - - - - - - - - 49 Initialization Procedures - - - - - - - - - - - - - - - - - - - - - - - - - 50 Selecting the Profibus Node Address from the Front Panel - - - - - - - - 52 Selecting the Profibus Node Address from the Web Page - - - - - - - - 53

MODBUS - TCP/IP Over Ethernet - - - - - - - - - - - - - - - - - - - - - - 54

About MODBUS/TCP/IP Over Ethernet - - - - - - - - - - - - - - - - - 54 Installing MODBUS - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

Enabling MODBUS in the HI 3000 Module - - - - - - - - - - - - - - 55 Installing Hardy Modbus-Link - - - - - - - - - - - - - - - - - - - - 56

Using MODBUS with Excel

- - - - - - - - - - - - - - - - - - - - - - - 60

OPC Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60

OPC SERVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 61 Configuring Omniserver to Communicate with an HI 3000 Module - - 61

Setting Up OPC Communication with a Client - - - - - - - - - - - - - - 72

About OPC Clients - - - - - - - - - - - - - - - - - - - - - - - - - 72 Setting up the Output to the OPC Server and the Client from the HI 3000 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77 Adding the HI 3000 Module to the Hardy Control-Link (TCP/IP) Network - 77 Mapping Parameters to the HardyFloat Output Table - - - - - - - - - - - 79

Configuring EtherNet/IP Using RSLogix5000

- - - - - - - - - - - - - - - - 83

Mapping - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

E-Mail Configuration and Operation - - - - - - - - - - - - - - - - - - - - - - - - 87

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87 Understanding IP Addresses - - - - - - - - - - - - - - - - - - - - - - - - - 87 Glossary of E-Mail Terms - - - - - - - - - - - - - - - - - - - - - - - - - - 87

Gateway - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87 SMTP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88 DNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88 POP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88

Configuring the E-Mail Server - - - - - - - - - - - - - - - - - - - - - - - - 88

Entering the Mail Server Name from the Front Panel - - - - - - - - - 89

Continuing E-Mail Configuration from the Web Page - - - - - - - - - 90 Configuring Standard E-Mail - - - - - - - - - - - - - - - - - - - - - - - 90 Configuring Custom E-Mail - - - - - - - - - - - - - - - - - - - - - - - 91

About Custom E-Mail - - - - - - - - - - - - - - - - - - - - - - - - 91

About Tokens - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91 Testing E-Mail - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94

Setting up Filters in E-mail Applications - - - - - - - - - - - - - - - - - - - 95

Security Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97 Security Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97 Setting up Passwords from the Front Panel - - - - - - - - - - - - - - - - - 97 Setting up Passwords from the Browser - - - - - - - - - - - - - - - - - - - 98 Log On Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99

Logging on from the Front Panel - - - - - - - - - - - - - - - - - - - - - 99 Log On from the Browser - - - - - - - - - - - - - - - - - - - - - - - - 100 Log Off Procedures from the Front Panel - - - - - - - - - - - - - - - - - 100

HI 3001 Master Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Getting Started - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Help - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

Glossary of terms

Index

HI 3000 Series iv

User Guide

About Help - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Front Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Button Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

Start Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Stop Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Help Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Station Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Buttons Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104 Setup/3/DEF Button - - - - - - - - - - - - - - - - - - - - - - - - - 104

Test/9/WXYZ Button - - - - - - - - - - - - - - - - - - - - - - - - - 104 Setting the IP Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104 Installing the HI 3001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104 Selecting an Instrument on the Network - - - - - - - - - - - - - - - - - - - 104 Software Downloads for HI 3000 Series - - - - - - - - - - - - - - - - - - - 104

I Table of Illustrations

Table of Illustrations

Communications Installation & Operation - - - - - - - - - - - - - - - - - - - - - - - - - - 1

FIG. 1 CONTROLNET ARCHITECTURE - - - - - - - - - - - - - - - - - 2

FIG. 2 ETHERNET/IP™ NETWORK - - - - - - - - - - - - - - - - - - - - 3

FIG. 3 TERMINATING SWITCH FOR TERMINATING LAST MODULE - - - 4

FIG. 4 REMOTE I/O OPTION CARD - - - - - - - - - - - - - - - - - - - 4

FIG. 5 REMOTE I/O/SLIDE INTO OPTION SLOT #0 - - - - - - - - - - - - 5

FIG. 6 REMOTE I/O OPTION CARD INSTALLED - - - - - - - - - - - - - 5

FIG. 7 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 5

FIG. 8 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 6

FIG. 9 OPTIONS/SELECTING REMOTE I/O - - - - - - - - - - - - - - - - 6

FIG. 10 REMOTE I/O MENU/SETTING PARAMETERS - - - - - - - - - - - 6

FIG. 11 REMOTE I/O/SETTING RACK SIZE - - - - - - - - - - - - - - - - 6

FIG. 12 REMOTE I/O SELECTING STARTING QUARTER - - - - - - - - - 6

FIG. 13 INSTRUMENT HOME PAGE/SELECTING CONFIGURATION - - - 7

FIG. 14 CONFIGURATION - OPTIONS PAGE/SELECTING VIEW

REMOTE I/O CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - 7

FIG. 15 REMOTE I/O CONFIGURATION PAGE - - - - - - - - - - - - - - 7

FIG. 16 REMOTE I/O CONFIGURATION/SELECTING BAUD RATE - - - - 7

FIG. 17 REMOTE I/O CONFIGURATION/SELECTING RACK SIZE - - - - - 8

FIG. 18 REMOTE I/0 CONFIGURATION/SELECTING QUARTER - - - - - - 8

FIG. 19 REMOTE I/O CONFIGURATION/SELECTING LAST QUARTER - - 8

Cabling Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

FIG. 20 POWER WIRING DIAGRAM - - - - - - - - - - - - - - - - - - - - 11

FIG. 21 POWER SUPPLY BOARD REAR PANEL - - - - - - - - - - - - - 11

FIG. 22 DRY CONTACT WIRING DIAGRAM - - - - - - - - - - - - - - - - 12

FIG. 23 REAR PANEL/LOAD POINT CONNECTIONS - - - - - - - - - - - 12

FIG. 24 SERIAL PORT CONNECTION - - - - - - - - - - - - - - - - - - - 13

FIG. 25 -JB OPTION CONNECTIONS - - - - - - - - - - - - - - - - - - - 13

FIG. 26 REAR PANEL/ETHERNET RJ 45 CONNECTION - - - - - - - - - - 13

FIG. 27 CONFIGURATION MENU/SELECTION SETUP - - - - - - - - - - 14

FIG. 28 SETUP MENU - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

FIG. 29 SETUP MENU/ETHERNET SUB-MENU - - - - - - - - - - - - - - 14

FIG. 30 ETHERNET MENU/DEFAULT IP ADDRESS - - - - - - - - - - - - 14

FIG. 31 ENTER IP ADDRESS IN BROWSER ADDRESS FIELD - - - - - - 14

FIG. 32 WEB PAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

FIG. 33 INSTRUMENT WEB PAGE - - - - - - - - - - - - - - - - - - - - - 15

FIG. 34 IP SETUP MENU - - - - - - - - - - - - - - - - - - - - - - - - - 15

FIG. 35 IP SETUP/SETTING NEW ADDRESS - - - - - - - - - - - - - - - 15

FIG. 36 NEW IP ADDRESS IS RESET - - - - - - - - - - - - - - - - - - - 16

FIG. 37 REAR PANEL/DEVICENET CONNECTION - - - - - - - - - - - - 16

FIG. 38 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 16

FIG. 39 SETUP MENU/SELECTING DEVICENET - - - - - - - - - - - - - 16

FIG. 40 DEVICENET SUB-MENU/SETTING THE BAUD RATE - - - - - - - 16

FIG. 41 DEVICENET/SELECTING NODE ADDRESS - - - - - - - - - - - - 17

FIG. 42 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 17

FIG. 43 CONFIGURATION MENU - - - - - - - - - - - - - - - - - - - - - 17

FIG. 44 OPTIONS MENU/SELECTING DEVICENET I/O - - - - - - - - - - 17

FIG. 45 DEVICENET SUB-MENU/SETTING THE BAUD RATE - - - - - - - 17

FIG. 46 DEVICENET/SELECTING NODE ADDRESS - - - - - - - - - - - - 18

FIG. 47 CONTROLNET/OPTION CARD - - - - - - - - - - - - - - - - - - 18

FIG. 48 CONTROLNET/SLIDE INTO OPTION SLOT #0 - - - - - - - - - - 18

FIG. 49 CONTROLNET OPTION CARD INSTALLED - - - - - - - - - - - - 19

FIG. 50 CONTROLNET CABLE ASSEMBLIES - - - - - - - - - - - - - - - 19

FIG. 51 ROTARY SWITCHES/SETTING NODE ADDRESS TO 0, 0 - - - - - 19

HI 3000 Series II

Operation and Installation

FIG. 52 REAR PANEL CONTROLNET CONNECTORS AND LEDS - - - - - 19 FIG. 53 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 20 FIG. 54 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 20 FIG. 55 OPTIONS/SELECTING CONTROLNET I/O - - - - - - - - - - - - - 20 FIG. 56 CONTROLNET I/O MENU/SETTING NODE ADDRESS - - - - - - - 20 FIG. 57 HOME PAGE/SELECTING CONFIGURATION - - - - - - - - - - - 20 FIG. 58 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 21 FIG. 59 OPTIONS PAGE/SELECTING VIEW CONTROLNET CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 FIG. 60 CONTROLNET PAGE/ACTIVATING CONTROLNET - - - - - - - - 21 FIG. 61 CONTROLNET CONFIGURATION PAGE/ENTERING NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 FIG. 62 CONTROLNET CONFIGURATION/ENTERING NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22 FIG. 63 ETHERNET I/P/OPTION CARD - - - - - - - - - - - - - - - - - - 23 FIG. 64 ETHERNET/I/P/SLIDE INTO OPTION SLOT #0 - - - - - - - - - - - 23 FIG. 65 ETHERNET/IP OPTION CARD INSTALLED - - - - - - - - - - - - 23 FIG. 66 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 24 FIG. 67 OPTIONS/SELECTING ETHERNET/IP I/O - - - - - - - - - - - - - 24 FIG. 68 ETHERNET/IP MENU/SETTING IP ADDRESS - - - - - - - - - - - 24 FIG. 69 HI 3000 HOME PAGE/SELECTING CONFIGURATION - - - - - - - 24 FIG. 70 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 25 FIG. 71 OPTIONS PAGE/SELECTING VIEW ETHERNET/IP CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 FIG. 72 ETHERNET/IP PAGE/SETTING IP ADDRESS - - - - - - - - - - - 25 FIG. 73 CONNECTOR/DIP SWITCHES/LEDS - - - - - - - - - - - - - - - 25 FIG. 74 PROFIBUS DB9 SERIAL CONNECTOR WITH SLIDE SWITCH/MALE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26 FIG. 75 DB9 CONNECTOR ON THE HARDY PROFIBUS OPTION CARD - - 27 FIG. 76 ROTARY SWITCHES/SETTING NODE ADDRESS TO 0, 0 - - - - - 27 FIG. 77 LED INDICATORS - - - - - - - - - - - - - - - - - - - - - - - - - 28 FIG. 78 ANALOG OUTPUT OPTION 2AN - - - - - - - - - - - - - - - - - - 29 FIG. 79 INSTALLING THE ANALOG OPTION CARD IN A 3000 CHASSIS - 29 FIG. 80 ANALOG ELECTRICAL CONNECTIONS - - - - - - - - - - - - - - 29 FIG. 81 NEMA 4X REAR COVER - - - - - - - - - - - - - - - - - - - - - - 30 FIG. 82 INSTALLING NEMA 4 PLUG - - - - - - - - - - - - - - - - - - - - 30 FIG. 83 INSTALLING THE HEX NUT ONTO THE CORD GRIP ASSEMBLY - 30 FIG. 84 CORD GRIP INSTALLED - - - - - - - - - - - - - - - - - - - - - 31 FIG. 85 INSTALLING THE HEX NUT ONTO THE CORD GRIP ASSEMBLY - 31 FIG. 86 CORD GRIP INSTALLED - - - - - - - - - - - - - - - - - - - - - 31 FIG. 87 INSTALLING CABLES IN THE CORD GRIP ASSEMBLY - - - - - - 32 FIG. 88 ALIGNING THE REAR COVER TO THE CHASSIS - - - - - - - - - 32 FIG. 89 REAR COVER, NEMA 4 PLUGS, AND CORD GRIPS INSTALLED - 33

Network Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

FIG. 90 SIMPLE HARDY CONTROL-LINK NETWORK - - - - - - - - - - - 35 FIG. 91 IP ADDRESS CONFIGURATION - - - - - - - - - - - - - - - - - - 35 FIG. 92 CONTROL PANEL - - - - - - - - - - - - - - - - - - - - - - - - - 36 FIG. 93 NETWORK DIALOG BOX/SELECT TCP/IP - - - - - - - - - - - - - 36 FIG. 94 NETWORK DIALOG BOX/SELECT PROPERTIES - - - - - - - - - 37 FIG. 95 TCI/IP PROPERTIES/IP ADDRESS - - - - - - - - - - - - - - - - 37 FIG. 96 INTERNET PROPERTIES DIALOG BOX - - - - - - - - - - - - - - 37 FIG. 97 HARDY CONTROL-LINK ETHERNET NETWORK - - - - - - - - - 37 FIG. 98 FILLER/DISPENSER HOME PAGE/SELECTING CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38 FIG. 99 CONFIGURATION PAGE/SELECTING HARDY CONTROL-LINK - - 38 FIG. 100 CONFIGURATION - HARDY CONTROL-LINK PAGE - - - - - - - - 38

III Table of Illustrations

FIG. 101 CONFIGURATION - HARDY CONTROL-LINK/INSTRUMENT

SELECTION PULL DOWN LIST - - - - - - - - - - - - - - - - - - - - - - - 39

FIG. 102 CONFIGURATION PAGE WITH INSTRUMENTS NOT

ASSIGNED A NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - 39

FIG. 103 SELECTED INSTRUMENT WITH IP ADDRESS IN

IP ADDRESS FIELD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

FIG. 104 HI-3010 (IP ADDRESS 192.168.110.68) ASSIGNED TO NODE 0 - - 39

FIG. 105 SELECTED INSTRUMENT WITH IP ADDRESS IN IP ADDRESS

FIELD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

FIG. 106 HI-3010 (IP ADDRESS 192.168.110.24) ASSIGNED TO NODE 1 - - 40

FIG. 107 INSTRUMENTS ASSIGNED TO NODE 0 THROUGH NODE 7 - - - 40

FIG. 108 SAVING THE CONFIGURATION - - - - - - - - - - - - - - - - - - 40

FIG. 109 TRANSFERRING THE NODE CONFIGURATION FROM

NODE 0 TO NODE 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40

FIG. 110 SELECTING EDS WIZARD - - - - - - - - - - - - - - - - - - - - 41

FIG. 111 EDS WIZARD DIALOG BOX - - - - - - - - - - - - - - - - - - - - 41

FIG. 112 SELECTING “REGISTER AN EDS FILE” - - - - - - - - - - - - - - 41

FIG. 113 SELECTING THE HARDY EDS FILE - - - - - - - - - - - - - - - - 41

FIG. 114 SELECTING THE HARDY EDS FILE - - - - - - - - - - - - - - - - 42

FIG. 115 EDS FILE INSTALLATION TEST RESULTS DIALOG BOX - - - - - 42

FIG. 116 CHANGE GRAPHIC IMAGE DIALOG BOX - - - - - - - - - - - - - 42

FIG. 117 FINAL TASK SUMMARY DIALOG BOX - - - - - - - - - - - - - - 42

FIG. 118 HARDWARE/VENDOR/HARDY INSTRUMENTS INC. INSTALLED - 43

FIG. 119 GRAPH/HARDY FILLER ICON - - - - - - - - - - - - - - - - - - - 43

FIG. 120 MODULE TAB/SELECTING SLAVE MODE - - - - - - - - - - - - - 43

FIG. 121 SLAVE MODE DIALOG BOX - - - - - - - - - - - - - - - - - - - - 43

FIG. 122 INPUT PAGE/SELECTING AUTOMAP - - - - - - - - - - - - - - - 44

FIG. 123 INPUT PAGE/INPUTS MAPPED - - - - - - - - - - - - - - - - - - 44

FIG. 124 OUTPUT PAGE/SELECTING AUTOMAP - - - - - - - - - - - - - - 44

FIG. 125 OUTPUT PAGE/OUTPUTS MAPPED - - - - - - - - - - - - - - - 44

FIG. 126 GRAPH OF NETWORKED MODULES - - - - - - - - - - - - - - - 45

FIG. 127 HARDY FILLER PROPERTIES LIST - - - - - - - - - - - - - - - - 45

FIG. 128 SCANLIST PAGE/AVAILABLE DEVICES - - - - - - - - - - - - - - 45

FIG. 129 SCANLIST PAGE/SCANLIST - - - - - - - - - - - - - - - - - - - 46

FIG. 130 INPUT PAGE/CHANGE PARAMETERS - - - - - - - - - - - - - - 46

FIG. 131 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 47

FIG. 132 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 48

FIG. 133 OPTIONS/SELECTING REMOTE I/O - - - - - - - - - - - - - - - - 48

FIG. 134 CONTROLNET I/0 MENU/SELECTING THE NODE ADDRESS - - - 48

FIG. 135 ELECTING CONFIGURATION FROM THE HOME

PAGE OF THE HI 3000 INSTRUMENT - - - - - - - - - - - - - - - - - - - 48

FIG. 136 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 48

FIG. 137 CONFIGURATION - OPTIONS/SELECTING VIEW

CONTROLNET CONFIGURATION OPTION - - - - - - - - - - - - - - - - - 49

FIG. 138 CONTROLNET CONFIGURATION PAGE/SELECTING

THE NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - 49

FIG. 139 PROFIBUS LOGO - - - - - - - - - - - - - - - - - - - - - - - - - 49

FIG. 140 SIMPLE PROFIBUS NETWORK WITH TRUNK AND DROP LINES - 49

FIG. 141 HARDWARE CATALOG/SELECTING ANYBUS-S PDP FOLDER - - 50

FIG. 142 ANYBUS-S PDP PARAMETERS DIALOG BOX - - - - - - - - - - - 50

FIG. 143 SELECTING THE INPUT AND OUTPUT SIZE - - - - - - - - - - - 51

FIG. 144 ANYBUS-S PDP APPEARS IN THE NETWORK - - - - - - - - - - 51

FIG. 145 DOWNLOADING HI 3000 SERIES CONFIGURATION - - - - - - - 51

FIG. 146 SELECT DESTINATION MODULE DIALOG BOX - - - - - - - - - - 52

FIG. 147 SELECT STATION ADDRESS DIALOG BOX 52

FIG. 148 DOWNLOADING CONFIGURATION PROMPT - - - - - - - - - - - 52

FIG. 149 INITIALIZATION COMPLETE - - - - - - - - - - - - - - - - - - - 52

HI 3000 Series IV

Operation and Installation

FIG. 150 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 52 FIG. 151 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 53 FIG. 152 OPTIONS/SELECTING PROFIBUS I/0 - - - - - - - - - - - - - - - 53 FIG. 153 PROFIBUS I/0 MENU/SELECTING THE NODE ADDRESS - - - - - 53 FIG. 154 SELECTING CONFIGURATION FROM THE HOME PAGE OF THE HI 3000 INSTRUMENT - - - - - - - - - - - - - - - - - - - 53 FIG. 155 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 53 FIG. 156 CONFIGURATION - OPTIONS/SELECTING VIEW PROFIBUS CONFIGURATION OPTION - - - - - - - - - - - - - - - - - - - 54 FIG. 157 PROFIBUS CONFIGURATION PAGE/SELECTING THE NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54 FIG. 158 MODBUS COMMUNICATION DIAGRAM - - - - - - - - - - - - - - 55 FIG. 159 MACHINE MONITOR/SELECTING CONFIGURATION - - - - - - - 55 FIG. 160 CONFIGURATION/SELECTING OPTIONS - - - - - - - - - - - - - 55 FIG. 161 CONFIGURATION - OPTIONS/SELECTING MODBUS - - - - - - - 55 FIG. 162 MODBUS - OPTIONS PAGE - - - - - - - - - - - - - - - - - - - - 55 FIG. 163 MODBUS - OPTIONS/ENABLED] - - - - - - - - - - - - - - - - - 56 FIG. 164 HARDY MODBUS-LINK DISPLAY - - - - - - - - - - - - - - - - - 56 FIG. 165 HARDY MODBUS-LINK/SELECTING CONNECT - - - - - - - - - - 56 FIG. 166 TCP/IP CONNECTION DISPLAY - - - - - - - - - - - - - - - - - - 57 FIG. 167 TCP/IP CONNECTION DISPLAY/SELECTING TCP/IP - - - - - - - 57 FIG. 168 TCP/IP CONNECTION DISPLAY/ENTERING THE IP ADDRESS - - 57 FIG. 169 MAPPING DISPLAY/CLICKING ON DESTINATION SCRATCHPAD: HFO4 (HARDY FLOAT OUT - WORD 4) - - - - - - - - - - 57 FIG. 170 MAPPING DISPLAY/SELECTING DESTINATION SCRATCHPAD: HFO4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57 FIG. 171 MAPPING DISPLAY/SELECTING SOURCE MFI0 (MODBUS FLOAT IN - WORD 0) - - - - - - - - - - - - - - - - - - - - 58 FIG. 172 MAPPING DISPLAY/MAPPING THE SOURCE TO THE DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 FIG. 173 MAPPING DISPLAY/HFO - FLOAT VARIABLES/ENTERING A VALUE FOR WORD 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 FIG. 174 HARDY MODBUS-LINK DISPLAY/SELECTING DISPLAY/FLOAT INVERSE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 FIG. 175 HARDY MODBUS-LINK DISPLAY/555.0000 APPEARS - - - - - - - 59 FIG. 176 HARDY MODBUS-LINK DISPLAY/SELECTING BUTTON 23 READ/WRITE MULTIPLE REGISTERS - - - - - - - - - - - - - - - - - - - 59 FIG. 177 HARDY MODBUS-LI NK DISPLAY/WRITER MULTIPLE REGISTERS DISPLAY - - - - - - - - - - - - - - - - - - - - - - - - - - - 59 FIG. 178 HARDY MODBUS-LINK/ENTER VALUE DISPLAY - - - - - - - - - 59 FIG. 179 HARDY MODBUS-LINK/ENTER VALUE DISPLAY/ENTERING 999 - 59 FIG. 180 HARDY MODBUS-LINK/WRITE MULTIPLE REGISTERS/SENDING NEW VALUE - - - - - - - - - - - - - - - - - - - - 60 FIG. 181 RESPONSE OK POP UP - - - - - - - - - - - - - - - - - - - - - - 60 FIG. 182 MAPPING DISPLAY WITH VALUE “999.0000” RECEIVED FROM THE HARDY MODBUS-LINK CLIENT - - - - - - - - - - - - - - - - 60 FIG. 183 OPC HETEROGENEOUS COMPUTING ENVIRONMENT - - - - - 61 FIG. 184 OPC CLIENT/SERVER/ITEMS - - - - - - - - - - - - - - - - - - - 61 FIG. 185 OMNISERVER CONFIGURATION DIALOG BOX - - - - - - - - - - 61 FIG. 186 OMNISERVER CONFIGURATION DIALOG BOX - - - - - - - - - - 62 FIG. 187 WINSOCK DEVICE CONFIGURATION/DEFAULT PARAMETERS - 62 FIG. 188 WINSOCK CONFIGURATION/ENTERING HI 3000 SETUP PARAMETERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62 FIG. 189 PINGING HI 3000 MODULE/CONNECTION INDICATED - - - - - - 62 FIG. 190 HI 3000 DEVICE ICON WITH IP ADDRESS - - - - - - - - - - - - 63 FIG. 191 PROTOCOLS DIALOG BOX - - - - - - - - - - - - - - - - - - - - 63 FIG. 192 PROTOCOL DEFINITION/DOUBLE OR RIGHT CLICK ON

V Table of Illustrations

PROTOCOL SETTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - 63

FIG. 193 PROTOCOLS DEFINITION DIALOG BOX/CREATING

PROTOCOL NAME AND DESCRIPTION - - - - - - - - - - - - - - - - - - 63

FIG. 194 PROTOCOL DEFINITION/BINARY FORMATS PAGE - - - - - - - 64

FIG. 195 PROTOCOLS DEFINITION - - - - - - - - - - - - - - - - - - - - 64

FIG. 196 PROTOCOL SETTINGS WITH NEW PROTOCOL DEFINITIONS - - 64

FIG. 197 SELECTING TOPICS ICON - - - - - - - - - - - - - - - - - - - - 64

FIG. 198 TOPICS PAGE/SELECTING A NEW TOPIC - - - - - - - - - - - - 64

FIG. 199 TOPIC DEFINITION DIALOG BOX/CREATING TOPIC DEFINITION 65

FIG. 200 TOPIC DEFINITION/VARIABLES PAGE - - - - - - - - - - - - - - 65

FIG. 201 TOPIC DEFINITION/HARDYFLOAT ICON - - - - - - - - - - - - - 65

FIG. 202 PROTOCOL PAGE/HIGHLIGHTING HARDYOPC_FLOAT - - - - - 66

FIG. 203 PROTOCOL PAGE/SELECTING NEW ITEM - - - - - - - - - - - - 66

FIG. 204 ITEM DEFINITION DIALOG BOX - - - - - - - - - - - - - - - - - - 66

FIG. 205 ITEM DEFINITION - - - - - - - - - - - - - - - - - - - - - - - - - 66

FIG. 206 ITEM DEFINITION/ENTERING FO00 - - - - - - - - - - - - - - - - 66

FIG. 207 ITEM DEFINITION - - - - - - - - - - - - - - - - - - - - - - - - - 67

FIG. 208 PROTOCOL PAGE/ITEM LIST ENTERED - - - - - - - - - - - - - 67

FIG. 209 ITEM DEFINITION/SEND DATA TRIGGER - - - - - - - - - - - - - 67

FIG. 210 ITEM DEFINITION/SEQUENCE NUMBER IN - - - - - - - - - - - - 67

FIG. 211 ITEM DEFINITION/SEQUENCE NUMBER OUT - - - - - - - - - - 68

FIG. 212 PROTOCOL PAGE/SELECTING HOST MESSAGE - - - - - - - - 68

FIG. 213 HOST MESSAGE DEFINITION - - - - - - - - - - - - - - - - - - - 68

FIG. 214 REQUEST PAGE WITH NO REQUEST MESSAGE - - - - - - - - - 69

FIG. 215 SELECTING WWW LINK - - - - - - - - - - - - - - - - - - - - - - 69

FIG. 216 HI 3000 SUPPORT SITE - - - - - - - - - - - - - - - - - - - - - - 69

FIG. 217 EPS FILES/SELECTING OPC FLOAT DPD FILE - - - - - - - - - - 69

FIG. 218 FILE DOWNLOAD DIALOG BOX - - - - - - - - - - - - - - - - - - 69

FIG. 219 SAVE AS DIALOG BOX/SELECTING PROGRAM FILES - - - - - - 70

FIG. 220 PROGRAM FILES/SELECTING DESCARTES OMNISERVER - - - 70

FIG. 221 OMNISERVER FOLDER SAVING DPD FILE - - - - - - - - - - - - 70

FIG. 222 HOST MESSAGE - - - - - - - - - - - - - - - - - - - - - - - - - 70

FIG. 223 CHAINS AND TRIGGERS PAGE - - - - - - - - - - - - - - - - - - 71

FIG. 224 PROTOCOL DEFINITION/SELECTING UNSOLICITED

MESSAGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71

FIG. 225 UNSOLICITED MESSAGE DEFINITION PAGE - - - - - - - - - - - 71

FIG. 226 UNSOLICITED MESSAGE DEFINITION/NAME AND

DESCRIPTION ENTERED - - - - - - - - - - - - - - - - - - - - - - - - - - 71

FIG. 227 UNSOLICITED MESSAGE DEFINITION/RECEIVED PAGE - - - - - 72

FIG. 228 UNSOLICITED MESSAGE DEFINITION/RECEIVED MESSAGE - - 72

FIG. 229 WONDERWARE/SELECTING WWCLIENT - - - - - - - - - - - - - 73

FIG. 230 WONDERWARE/CLOSE THE LOG VIEWER - - - - - - - - - - - - 73

FIG. 231 WWCLIENT/SELECTING CREATE CONNECTION - - - - - - - - - 73

FIG. 232 CREATE CONNECTION DIALOG BOX - - - - - - - - - - - - - - - 73

FIG. 233 CREATE CONNECTION DIALOG BOX - - - - - - - - - - - - - - - 73

FIG. 234 IOT CONNECTION - - - - - - - - - - - - - - - - - - - - - - - - 73

FIG. 235 ITEM DIALOG BOX - - - - - - - - - - - - - - - - - - - - - - - - 74

FIG. 236 WWCLIENT/LIST OF IOT CONNECTIONS - - - - - - - - - - - - - 74

FIG. 237 WWCLIENT/LIST OF ITEMS (FI00) - - - - - - - - - - - - - - - - 74

FIG. 238 WONDERWARE/OPENING WINDOWMAKER - - - - - - - - - - - 74

FIG. 239 WINDOWMAKER DIALOG BOX - - - - - - - - - - - - - - - - - - 74

FIG. 240 WINDOWMAKER/OPENING A NEW WINDOW - - - - - - - - - - - 74

FIG. 241 WINDOW MAKER/CREATING A NEW WINDOW - - - - - - - - - - 75

FIG. 242 MACHINE MONITOR WINDOW ENTERING ###.#### - - - - - - - 75

FIG. 243 WINDOWMAKER/SELECTING ANIMATION LINKS - - - - - - - - 75

FIG. 244 WINDOWMAKER/OBJECT TYPE DIALOG BOX - - - - - - - - - - 75

FIG. 245 WINDOWMAKER/ACCESS NAME DIALOG BOX - - - - - - - - - - 75

HI 3000 Series VI

Operation and Installation

FIG. 246 WINDOWMAKER/ADD ACCESS NAME DIALOG BOX - - - - - - - 76 FIG. 247 WINDOWMAKER/SELECTING TAGNAME DICTIONARY - - - - - - 76 FIG. 248 WINDOWMAKER/CREATING A TAG NAME - - - - - - - - - - - - 76 FIG. 249 WINDOWMAKER/SELECT TAG DIALOG BOX/SELECTING IPS - - 76 FIG. 250 NEWLY CREATED WINDOW - - - - - - - - - - - - - - - - - - - 77 FIG. 251 WINDOWMAKER/SELECTING RUNTIME - - - - - - - - - - - - - 77 FIG. 252 WINDOWMAKER/RUNTIME VALUE - - - - - - - - - - - - - - - - 77 FIG. 253 HI 3030 MAIN WEB PAGE/SELECTING CONFIGURATION - - - - 77 FIG. 254 CONFIGURATION PAGE/SELECTING HARDY CONTROL LINK - - 77 FIG. 255 HARDY CONTROL-LINK PAGE/SELECTING LISTED HI 3000 MODULE IP ADDRESS - - - - - - - - - - - - - - - - - - - - - - - 78 FIG. 256 HARDY CONTROL-LINK PAGE SELECTING NODE 5 - - - - - - - 78 FIG. 257 SELECTED INSTRUMENT’S IP ADDRESS APPEARS IN THE NODE 5 TEXT FIELD - - - - - - - - - - - - - - - - - - - - - - - - 78 FIG. 258 SAVING THE NODE ADDRESS ASSIGNMENT - - - - - - - - - - 78 FIG. 259 OK MESSAGE BOX - - - - - - - - - - - - - - - - - - - - - - - - 78 FIG. 260 NODE IP ADDRESS CONFIGURED - - - - - - - - - - - - - - - - 78 FIG. 261 CONFIGURATION PAGE/SELECTING MAPPING SETUP - - - - - 79 FIG. 262 MAPPING SETUP PAGE 1 - - - - - - - - - - - - - - - - - - - - - 79 FIG. 263 MAPPING SETUP PAGE 1/SELECTING HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - 79 FIG. 264 HARDY CONTROL-LINK FLOAT OUT SELECTED/WORD 0 - - - - 79 FIG. 265 HARDY CONTROL-LINK FLOAT OUT/WORD 0 (EFO0) SET AS MAPPING DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 266 MAPPING SETUP 2/SOURCE SELECTION PAGE - - - - - - - - - 80 FIG. 267 MAPPING SETUP 2/SELECTING PROCESS DATA/GROSS WEIGHT - - - - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 268 PROCESS DATA/GROSS WEIGHT CHANNEL 1 (HF14) - - - - - - 80 FIG. 269 GROSS WEIGHT-CHANNEL 1 ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 270 GROSS WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 271 HARDY CONTROL-LINK FLOAT OUT/WORD 2 - - - - - - - - - - 80 FIG. 272 HARDY CONTROL-LINK FLOAT OUT/WORD 2 SELECTED AS DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 FIG. 273 MAPPING PAGE 2 SELECTING NET WEIGHT - - - - - - - - - - - 81 FIG. 274 PROCESS DATA/SELECTING NET WEIGHT/CHANNEL 1 - - - - - 81 FIG. 275 CURRENT MAPPINGS/NET WEIGHT/CHANNEL 1 (HFI8) ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT (EFO2) - - - - - - - - 81 FIG. 276 NET WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 FIG. 277 HARDY CONTROL-LINK FLOAT OUT/WORD 4 - - - - - - - - - - 81 FIG. 278 HARDY CONTROL-LINK FLOAT OUT/WORD 4 SELECTED AS DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 FIG. 279 MAPPING PAGE 2 SELECTING GROSS WEIGHT - - - - - - - - - 82 FIG. 280 PROCESS DATA/SELECTING GROSS WEIGHT/CHANNEL 2 - - - 82 FIG. 281 CURRENT MAPPINGS/GROSS WEIGHT/CHANNEL 2 (HFI8) ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT/WORD 4 (EFO4) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82 FIG. 282 GROSS WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82 FIG. 283 HARDY CONTROL-LINK FLOAT OUT/WORD 6 - - - - - - - - - - 82 FIG. 284 HARDY CONTROL-LINK FLOAT OUT/WORD 4 SELECTED AS DESTINATION - - - - - - - - - - - - - - - - - - - - - - - 82 FIG. 285 MAPPING PAGE 2 SELECTING NET WEIGHT - - - - - - - - - - - 82 FIG. 286 PROCESS DATA/SELECTING NET WEIGHT/CHANNEL 2 - - - - - 82 FIG. 287 CURRENT MAPPINGS/GROSS WEIGHT/CHANNEL 2 (HFI9)

VII Table of Illustrations

ASSIGNED TO HARDY CONTROL-LINK FLOAT

OUT/WORD 4 (EFO4) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83

FIG. 288 GROSS WEIGHT ASSIGNED TO HARDY CONTROL-LINK

FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83

FIG. 289 SELECTING AN EXPANDED MAP - - - - - - - - - - - - - - - - - 83

FIG. 290 EXPANDED MAP DIALOG BOX - - - - - - - - - - - - - - - - - - 83

FIG. 291 I/O CONFIGURATION/ADDING A NEW MODULE - - - - - - - - - 84

FIG. 292 SELECT MODULE TYPE - - - - - - - - - - - - - - - - - - - - - 84

FIG. 293 MODULE PROPERTIES DIALOG BOX - - - - - - - - - - - - - - - 84

FIG. 294 REQUESTED PACKED INTERVAL/SELECTING 50.0

MILLISECONDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

FIG. 295 ETHERNET-MODULE HARDY ADDED TO I/O

CONFIGURATION LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

E-Mail Configuration and Operation - - - - - - - - - - - - - - - - - - - - - - - - 87

FIG. 296 INSTRUMENT HOME PAGE/SELECTING CONFIGURATION - - - 88

FIG. 297 CONFIGURATION WEB PAGE/SELECTING E-MAIL - - - - - - - - 88

FIG. 298 E-MAIL CONFIGURATION WEB PAGE - - - - - - - - - - - - - - 89

FIG. 299 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 89

FIG. 300 SETUP MENU/SELECTING ETHERNET - - - - - - - - - - - - - - 89

FIG. 301 ETHERNET SUB-MENU - - - - - - - - - - - - - - - - - - - - - - 89

FIG. 302 ETHERNET MENU/ENTERING INSTRUMENT IP ADDRESS - - - - 90

FIG. 303 ETHERNET MENU/ENTERING DNS IP ADDRESS - - - - - - - - - 90

FIG. 304 SETTING THE STANDARD 3-MAIL/MAIL SERVER, USER ID,

RETURN MAIL ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - 90

FIG. 305 SETTING THE STANDARD E-MAIL “MAIL TO” ADDRESSES

AND SELECTING SETPOINTS - - - - - - - - - - - - - - - - - - - - - - - 90

FIG. 306 CUSTOM E-MAIL WEB PAGE - - - - - - - - - - - - - - - - - - - 91

FIG. 307 E-MAIL TEMPLATE FOR E-MAIL #0 - - - - - - - - - - - - - - - - 91

FIG. 308 PARTS OF AN E-MAIL ADDRESS - - - - - - - - - - - - - - - - - 91

FIG. 309 LIST OF PARAMETER DESCRIPTIONS AND

HEXADECIMAL NUMBERS - - - - - - - - - - - - - - - - - - - - - - - - - 92

FIG. 310 MAP DICTIONARY - - - - - - - - - - - - - - - - - - - - - - - - - 92

FIG. 311 EXPANDED VIEW OF ENTERED TOKENS - - - - - - - - - - - - 92

FIG. 312 CONFIGURATION WEB PAGE/SELECTING MAPPING SETUP - - 93

FIG. 313 MAPPING SETUP1/SENDING CUSTOM E-MAIL - - - - - - - - - - 93

FIG. 314 MAPPING SETUP 1/SELECTING SEND EMAIL - - - - - - - - - - 93

FIG. 315 ENTERING EMAIL NUMBER - - - - - - - - - - - - - - - - - - - - 93

FIG. 316 SEND EMAIL #0 ENTERED IN THE EQUATION - - - - - - - - - - 93

FIG. 317 MAPPING SETUP 2 PAGE - - - - - - - - - - - - - - - - - - - - - 94

FIG. 318 SELECTING LOCAL INPUTS - - - - - - - - - - - - - - - - - - - 94

FIG. 319 SELECTING LOCAL INPUT #1 - - - - - - - - - - - - - - - - - - - 94

FIG. 320 EQUATION ENTERED (HO3.0=HI0.0) - - - - - - - - - - - - - - - 94

FIG. 321 E-MAIL MAPPING COMPLETE - - - - - - - - - - - - - - - - - - 94

FIG. 322 TESTING E-MAIL - - - - - - - - - - - - - - - - - - - - - - - - - 94

Security Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97

FIG. 323 CONFIGURATION MENU/SELECTING SECURITY - - - - - - - - 97

FIG. 324 SECURITY MENU/SETTING SECURITY MENU - - - - - - - - - - 97

FIG. 325 SET SECURITY MENU - - - - - - - - - - - - - - - - - - - - - - 97

FIG. 326 SECURITY LEVELS ASSIGNED FOR EACH MENU - - - - - - - - 98

FIG. 327 HOME PAGE/SELECTING CONFIGURATION - - - - - - - - - - - 98

FIG. 328 CONFIGURATION PAGE/SELECTING SECURITY - - - - - - - - - 98

FIG. 329 ENTER NETWORK PASSWORD DIALOG BOX - - - - - - - - - - 98

FIG. 330 PASSWORD AUTHENTICATION FAILED - - - - - - - - - - - - - 99

FIG. 331 CONFIGURATION/SECURITY PAGE - - - - - - - - - - - - - - - 99

FIG. 332 CONFIGURATION - SECURITY PAGE TYPING PASSWORDS - - - 99

HI 3000 Series VIII

Operation and Installation

FIG. 333 CONFIGURATION - SECURITY/SELECTING SECURITY LEVEL FOR A MENU - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99 FIG. 334 CONFIGURATION - SECURITY/PARAMETERS SET FOR SECURITY LEVELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99 FIG. 335 LOGGING ON/ENTERING USER NAME - - - - - - - - - - - - - - 100 FIG. 336 LOGGING ON/ENTERING PASSWORD - - - - - - - - - - - - - - 100 FIG. 337 LOGGING ON/STATUS DISPLAY - SECURITY LEVEL HI - - - - - 100 FIG. 338 LOG ON/ENTER NETWORK USER ID AND PASSWORD - - - - - 100 FIG. 339 REMOVING USER NAME - - - - - - - - - - - - - - - - - - - - - 100 FIG. 340 ENTER A “0” - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101

HI 3001 Master Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

FIG. 341 MASTER DISPLAY/FRONT PANEL - - - - - - - - - - - - - - - - 103 FIG. 342 HI 3030 BUTTON CONFIGURATION - - - - - - - - - - - - - - - - 104 FIG. 343 HI 3010 BUTTON CONFIGURATION - - - - - - - - - - - - - - - - 104 FIG. 344 MASTER CONFIGURATION DISPLAY/HARDY 3030 WEIGHT CONTROLLER AT IP ADDRESS 192.168.110.24 - - - - - - - - - 104 FIG. 345 SUMMARY DISPLAY/HI 3030 WEIGHT CONTROLLER - - - - - - 104 FIG. 346 3000 SERIES DOWNLOAD PAGE - - - - - - - - - - - - - - - - - 104

1 Communications

Installation & Operation

COMMUNICATIONS: INSTALLATION & OPERATION

Overview

The HI 3000 Series of instruments provide the user total monitoring and instrument control via HI 3000 instruments’ built-in and optional connectivity which includes:

• DeviceNet (For Cable Installation See Cabling Section - For Network Configuration See Network Section)

• Hardy Link Ethernet (TCP/IP) (For Cable Installation See Cabling Section - For Network Configuration See Network Section)

• IR Port (Wireless)

• RS-232 Simplex Serial Port

• Remote I/O (For Cable Installation See Cabling Section)

• ControlNet (For Cable Installation See Cabling Section - For Network Configuration See Network Section)

• Profibus I/O (For Cable Installation See Cabling Section - For Network Configuration See Network Section)

• Ethernet/IP (For Cable Installation See Cabling Section - For Network Configuration See Network Section)

Hardy Control-Link TCP/IP (Ethernet)

All HI Series 3000 instruments are designed with a selectable 10/100 base T Ethernet connection which links your PC to an embedded web server in the instrument. You can connect to an HI Series 3000 instrument via the Internet, Intranet, Extranet, or VPN (Virtual Private Network). Your computer must have an ethernet card and cable with an RJ45 connector to connect to the HI 3000 Series instrument. Once connected you can transfer data, configure, and control any of the instruments from your web browser from any location in your plant or enterprise. Help wizards are also available to assist when performing setup or troubleshooting of an instrument. In addition the browser connects you to the Hardy web site which connects the user to a full range of customer services and support. File downloads from your control room are a snap. No more hauling devices to download files to the instrument. Should you want to download a file or monitor the instrument from your laptop at the site, simply connect a short cable from the laptop to the Ethernet connection at the rear panel of the instrument to transfer files, monitor or configure the instrument. No matter where you are, if you are connected to our instrument you can operate, configure and troubleshoot any HI 3000 Series Instrument.

Now the user can connect to any of the HI Series 3000 products from anywhere in the world, 365 days a year, 24 hours a day, 7 days a week. Hardy’s connectivity puts you in touch with your weigh process or vibration monitor at your convenience no matter where you are or where the instrument is located.

DeviceNet™

DeviceNet is a low-level network designed to connect the Hardy HI 3000 Series Instruments to higher-level controllers such as PCs, PLCs, or embedded controllers. The DeviceNet Network is an open, global industry-standard communication network designed to provide an interface through a single cable from a programmable controller or PC directly to all HI 3000 Series instruments as well as smart devices such as sensors, push buttons, motor starters, simple operator interfaces, drives and other weigh modules. With DeviceNet the user can monitor or control multiple applications from one display and allows 3rd party I/O to be easily added to any system. You no longer have to hard-wire each device to an I/O module or I/O block. The network also provides access to the intelligence present in the instruments for superior diagnostics and troubleshooting to help increase system up time. The DeviceNet network lets you monitor your plant-floor devices from a central location and reconfigure them as your needs change or service them as required. The DeviceNet network's capabilities help reduce integration, and reduce installation and wiring costs.

NOTE: RSNetWorx™ is a trademark of Rockwell Auto-

mation. DeviceNet™ is a trademark of the Open DeviceNet Vendor Association, Inc. ControlLink™ is a trademark of Hardy Instruments Inc.

PRS-232 Simplex Serial Port

NOTE: The RS-232 is a Serial Port for a Printer or

Scoreboard.

The HI 3000 Series instruments allow the user to control the instrument using Hardy’s DeviceNet™ ControlLink™ Software or RSNetWorx™ which can be purchased from Rockwell Automation.

Communication Option Cards

Remote I/O

Under license from The Allen-Bradley Corporation, Hardy Process Solutions has developed a Remote I/O Interface for the HI 3000 Series products.

Hardy Instruments worked with substantial customer input and Allen-Bradley to identify and design the remote I/O communications network which best matched the needs of system integrators and end users for industrial and process applications. The interface is fast, field proven, requires minimal wiring, requires no special software drivers, and is stan-

HI-3000 Series 2

Operation and Installation

dard on many Allen-Bradley programmable controllers. Setting each address and baud rate in the instrument, connecting three wires, and writing some ladder logic is all that is needed to begin communicating weighing parameters to and from an HI 3000 Series controller.

ControlNet

ControlNet enables multiple controllers to control I/O on the same wire and permits multicast of both inputs and peer-topeer data, reducing traffic on the wire and increasing system performance. (See Fig. 1)

FIG. 1: CONTROLNET ARCHITECTURE

ControlNet is highly deterministic and repeatable. These are important requirements to ensure dependable, synchronized and coordinated real-time performance. Determinism is the ability to reliably predict when data will be delivered, and repeatability ensures that transmit times are constant and unaffected by devices connecting to, or leaving, the network. These capabilities are further enhanced with user selectable I/O and controller interlocking update times to match application requirements.

ControlNet meets the requirements of real-time, high speed applications at the Automation and Control Layer and integrates complex control systems such as batch control systems, weigh process control systems and systems with multiple controllers and human-machine interfaces.

*.GSD file and setting the Node Address and Input and Output Sizes is all you need to begin communicating weighing parameters to and from an HI 3000 Series controller to a PLC, PC or DCS system controller.

MOD-Bus/TPC/IP

TCP/IP is the common transport protocol of the Internet and is actually a set of layered protocols, providing a reliable data transport mechanism between machines. Ethernet has become the de facto standard of corporate enterprise systems and it has also become the de facto standard for factory networking. Ethernet has matured to the point that the cost of implementing this network solution has been dropping to where its cost is commensurate with those of today's fieldbuses. Using Ethernet TCP/IP in the factory allows true integration with the corporate Intranet and MES systems that support your factory.

Combining a versatile, scaleable, and ubiquitous physical network (Ethernet) with a universal networking standard (TCP/IP) and a vendor-neutral data representation (MOD-

BUS

) gives a truly open, accessible network for exchange of process data. It is also extremely simple to implement for any device that supports TCP/IP sockets.

Simplicity: MODBUS

instruction set and wraps TCP/IP around it. If you

BUS already have a MODBUS

TCP/IP simply takes the MOD-

driver and if you understand Ethernet and TCP/IP sockets, you can in short period of time, have a driver up and running and talking to a PC.

There are no exotic chipsets required to be purchase d from vendors, and you can use standard PC Ethernet cards to talk to your implemented device. As the cost of Ethernet falls, you benefit from the price reduction of the hardware, and as the performance improves from 10 to 100 Mbit and soon to 1 Gbit, your technology moves with it protecting your investment.

NOTE: Mod-BUS

is a registered trademark of Sch-

neider Automated Inc.

Profibus

The Profibus-DP Communication Profile is designed for efficient data exchange at the field level. The central automation devices, such as PLC/PC or process control systems, communicate through a fast serial connection with distributed field devices such as I/O, drives and valves, as well as measuring transducers. Data exchange with the distributed devices is mainly cyclic. The communication functions required for this are defined by the basic DP functions in accordance with the EN 50 170 standard. In addition to these basic functions, DP also offers extended acyclic communication services for the parameterization, operation, monitoring and alarm handling of intelligent field devices. Loading the

OPC

OLE for Process Control (OPC) enables an HI 3000 module to communicate with any device that supports OLE/COM. The architecture is designed to utilize the Microsoft distributed OLE technology (DCOM) to facilitate clients interfacing to remote servers.

3 Communications

Installation & Operation

EtherNet/IP™

EtherNet/IP, short for Ethernet Industrial Protocol, is an open industrial networking standard that takes advantage of commercial, off-the-shelf Ethernet communication chips and media. Ethernet technology, enables the user to access device-level data from the Internet.The Ethernet/IP networking standard supports both implicit messaging (real-time I/O messaging) and explicit messaging (message exchange). EtherNet/IP is an open network that takes advantage of commercial technology that already exists. TCP/IP is the transport and network layer protocol of the Internet and is commonly linked with all Ethernet installations and the business world. TCP/IP provides a set of services that any two devices can use to share data. Because Ethernet technology and standard protocol suites such as TCP/IP have been published for public use, standardized software tools and physical media have been mass-produced and are readily available, offering you the benefits of known technology and accessibility. The UDP/IP (User Datagram Protocol) is also used in conjunction with the Ethernet network. UDP/IP provides fast, efficient data transport required for real-time data exchange.

is needed to begin communicating weighing parameters to and from an HI 3000 Series controller.

Each Hardy HI 3000 Series represents a quarter (1/4) rack of discrete I/O (32 bits in the PLC Output and Input image files) to the scanning PLC and supports both discrete and block transfers. The PLC continually exchanges 32 bits of its PLC Input Image Table and 32 bits of its Output Image T able with each 1/4 rack device. In a 1771 I/O Rack, these bits would normally be transferred from and to discrete input and output modules. For the weight controller, the Output Image bits are used to send commands to the weight controller and the Input Image bits return weight data and scale status bits. These actions are referred to as “discrete writes and “discrete reads”. The user is also able to exchange blocks of data with a 1/4, 1/2, 3/4, Full rack device via Block Transfer instructions in the PLC ladder logic program. These commands are referred to as “block writes” and “block reads”.

The host programmable controller can access all configuration and weighing parameters in an HI 3000 Series Instrument, including performing scale calibration. The HI 3000 Series module can be used as a local display and keyboard for weighing parameters, or function as a blind controller properly digitizing the load cell signal and providing responsive setpoint control.

FIG. 2: ETHERNET/IP™ NETWORK

NOTE: EtherNet/IP™ is a trademark of Rockwell Auto-

mation Inc.

Allen-Bradley Remote I/O

Allen-Bradley License

Under license from The Allen-Bradley Corporation, Hardy has developed a Remote I/O Interface for the HI 3000 Series products.

Hardy Process Solutions worked with substantial customer input and Allen-Bradley to identify and design the remote I/ O communications network which best matched the needs of system integrators and end users for industrial and process applications. The interface is fast, field proven, requires minimal wiring, requires no special software drivers, and is standard on many Allen-Bradley programmable controllers. Setting each address and baud rate in the instrument, connecting three wires, and writing some ladder logic is all that

Using the Remote I/O interface shortens development time and provides the most functional weighing interface available for your Allen-Bradley programmable controller. Before starting system design, you should also read the Installation and Operation manual of the HI 3000 Series.

Information contained in this manual is subject to change. Always check the latest version of this manual at our web site (http://www.hardysolutions.com) before beginning system design. This product incorporates technology which is licensed by Allen-Bradley Company Inc. Allen-Bradley does not technically approve, warrant or support this product. All warranty and support for this product is provided by

Hardy. PLC

, PLC-2®, PLC-3®, PLC-5®, SLC500® Series are registered trademarks of the Allen-Bradley Company, Inc.

Common Applications

The HI 3000 Remote I/O can be used in conjunction with Allen-Bradley programmable controllers to tackle a variety of process control needs. The most basic use of the interface is to simply allow the programmable controller to read weight data from one or more HI 3000 Series weight controllers. In addition to reading weight some other applications are:

• Filling

• Dispensing

• Batch Weighing Control

• Monitoring Rate of Flow

HI-3000 Series 4

Operation and Installation

• Evaluating Totalized Weight

• Check Weighing

• Weight Level Alarming

• Condition Monitoring

NOTE: The 3000 Series have 4 mappable outputs in the

HI 3010 FillerDispenser and HI 3030 Multiscale controller and up to seven (7) on some of the other 3000 Series products.

Monitoring Weighing Parameters

The HI 3000 series weight controllers are capable of calculating five types of weight data, including the standard Gross and Net weights. In addition to the standard Gross and Net weights there are three options such as Peak Force, Totalized Weight (block transfer only), and Rate-of-Change or mass flow rate entering or leaving a vessel.

Short Glossary of Terms

1. Gross Weight - is used to describe the total weight of the container and the contents.

2. Net Weight - is the weight of the contents of the container only.

3. Tare Value - The action of adjusting out the known weight of the container from the total indicated weight, so that the indicator reads weight directly.

4. Dead Load - The weight of the vessel and other equipment which will be ignored during zero calibration.

are connected one to another in a series. The first and last Remote I/O module must be terminated.

Step 1. The Terminating Switch is accessible from the rear

of the HI 3000 Series Module. (See Fig. 3)

FIG. 3: TERMINATING SWITCH FOR

TERMINATING LAST MODULE

Step 2. On the first module and the last module turn the ter-

minating switch to ON.

Step 3. For all other devices on the daisy chain the termi-

nating must be set to OFF.

Dip Switch Settings

Set all the Dip Switch Settings to ON. (See Fig. 3)

Installing the RIO Option Board

CAUTION: M

STRAP WHEN INSTALLING THE REMOTE I/O OPTION

ARD.

AKE SURE THAT YOU USE AN ANTI-STATIC

Tare Value

Current Gross Weights become the Tare value by pushing the Tare Push Button on the front panel of the HI 3000 instrument, remote functions contact closure, discrete write or block transfer command by the PLC, or can be entered as a numeric value via the keypad on the front panel of the HI 3000 Series instruments This new tare value is the reference point for Net Weight.

TV = G - N TV = Tare Value (weight) G = Gross Weight N = Net Weight

Remote I/O Board Cable Termination Dip Switch Configuration

About Cable Termination

HI 3000 Series Remote I/O Modules are connected to a cable in daisy-chain fashion and are referred to as “nodes”. A Daisy Chain is a hardware configuration in which devices

Step 1. Position the RIO Option Card with the back plane

connector facing Option Slot #0. (See Fig. 4)

NOTE: You can only use Option Slot #0 when installing

the RIO Option Card.

FIG. 4: REMOTE I/O OPTION CARD

Step 2. Slide the RIO Option Card into Slot #0. (See Fig. 5)

5 Communications

Installation & Operation

Connector Pin Out

Option Slot 1

Option Slot 0

FIG. 5: REMOTE I/O/SLIDE INTO OPTION SLOT #0

Step 3. Push the Remote I/O card up against the back plane

and gently press until the card connector seats in the back plane connector.

Step 4. Use a phillips head screw driver and install the two

(2) screws that fasten the RIO card panel to the HI 3000 Instrument Chassis. (See Fig. 6)

Step 5. Tighten the screws until the RIO panel is snug. Do

not overtighten.

Screw Terminal

(3-pin)

1Blue

2Shield

3 Clear

Description

TABLE 1: SCREW TERMINAL (3-PIN) PIN OUT

LED Indicators

LED Color Function

Error (Top LED)

Power (Bottom LED)

Active (Middle LED)

Red Off: Normal Operation

On: Bus off/error

Green Off: Power is Off

On: Power is On

Green Off: No Communication

On: Communication Active

TABLE 2: LED INDICATORS

Removing the Remote I/O Option Card

FIG. 6: REMOTE I/O OPTION CARD INSTALLED

Step 6. Connect the Remote I/O cable to the 3 pin connec-

tor on the RIO board.

Step 7. Connect the other end of the Remote I/O cable to

the PLC, SLC or PC Remote I/O Interface card.

Step 1. Disconnect the cables. Step 2. Use a phillips head screw driver and remove the

two (2) screws that fasten the RIO Option Card panel to the HI 3000 Chassis.

Step 3. Using the thumb and index finger on both hands,

grasp the two (2) knobs on the RIO Card panel and pull away from the instrument.

Step 4. When the RIO Option Card clears the chassis, store

in a static free, safe location.

Remote I/O Configuration Procedures from the Front Panel

Step 1. At the front panel click on the Setup/3 button. The

Configuration Menu appears. (See Fig. 7)

FIG. 7: CONFIGURATION MENU/SELECTING

SETUP

HI-3000 Series 6

Re mot e I/ O ON -> Cont r ol N et I/ O OFF

Operation and Installation

Step 2. Push the up or down arrows until the cursor is next

to “OPTIONS”. (See Fig. 8)

FIG. 8: CONFIGURATION MENU/SELECTING

OPTIONS

Step 3. Press the Enter button. The Options submenu

appears with Remote I/O selected. (See Fig. 9)

Step 4. If the cursor is not in front of Remote I/O, push the

up arrow until the cursor is aligned with Remote I/ O.

Step 5. Press the Enter button. The Remote I/O Menu

appears. (See Fig. 10)

OPTIONS

• You can set the rack address in one of two ways.

1. Press on the clear button to clear the

existing value then use the alphanumeric keys to enter the address for this module.

2. Press on the right or left arrow buttons

to select the address.

• Address Range - 0-59

Step 9. Press the Enter button to save the setting. Step 10. Press the down arrow button until the cursor is in

front of Rack Size. (See Fig. 11)

FIG. 11: REMOTE I/O/SETTING RACK SIZE

FIG. 9: OPTIONS/SELECTING REMOTE I/O

FIG. 10: REMOTE I/O MENU/SETTING

PARAMETERS

Step 6. Press the right or left arrow buttons to select the

Baud Rate. Left arrow decreases the rate and the right arrow increases the rate. Baud Rate Selections are:

• 57 kbaud

• 115 kbaud

• 230 kbaud.

Step 7. Press the Enter button to save the setting. Step 8. Press the down arrow button until the cursor is in

front of Rack Address.

Step 11. Press the right arrow button to select the rack size

of this module. The choices are:

• 1/4 quarter (Can start at 1,2,3,4)*

• 1/2 half (Can start at 1,2,3)*

• 3/4 three quarter (Can start at 1,2)*

• FULL (Can start at 1)*

NOTE: *The starting points are important when making

the starting quarter selection. For example you can have a 1/4 rack start at quarter 1 and a 1/2 rack start at quarter 2.

Step 12. Press the Enter button to save the setting. Step 13. Press the down arrow button until the cursor is in

front of Starting Quarter. (See Fig. 12)

FIG. 12: REMOTE I/O SELECTING STARTING

QUARTER

Step 14. Press the right or left arrow buttons to select the

starting quarter for this module. Keep in mind the starting quarter requirements due to rack size.

7 Communications

Installation & Operation

Step 15. Press the Enter button to save the setting. Step 16. Press the down arrow button until the cursor is in

front of Last Quarter.

Step 17. Press the right or left arrow buttons to toggle

between NO and YES. If the module is in the last quarter select YES. If the module is not in the last quarter select NO. Make sure you make the correct selection each time.

Remote I/O Configuration Procedures from the Web Page

Step 1. From the Home Page of the Instrument Click on

Configuration. (See Fig. 13) The Configuration Options page appears. (See Fig. 14)

FIG. 15: REMOTE I/O CONFIGURATION PAGE

Step 3. To select the Baud rate click on the Baud: pull

down menu. (See Fig. 16)

Step 4. Click on the Baud Rate you want to select. Baud

Rate Selections are:

FIG. 13: INSTRUMENT HOME PAGE/SELECTING

CONFIGURATION

FIG. 14: CONFIGURATION - OPTIONS PAGE/

SELECTING VIEW REMOTE I/O CONFIGURATION

• 57 kbaud

• 115 kbaud

• 230 kbaud.

NOTE: If you only select one parameter (e.g. Address)

you need to click on set configuration to set the entry. You do not need to select every category before setting the configuration.

Step 2. Click on View Remote I/O Configuration. (See Fig.

14) The Remote I/O Configuration page appears. (See Fig. 15)

FIG. 16: REMOTE I/O CONFIGURATION/

SELECTING BAUD RATE

Step 5. To set the Node Address double Click in the

Address Field. Type in the Node Address of this module.

• Address Range - 0-59

Step 6. To Select the Rack Size, click on the Rack Size pull

down menu. (See Fig. 17)

HI-3000 Series 8

Operation and Installation

FIG. 18: REMOTE I/0 CONFIGURATION/

SELECTING QUARTER

FIG. 17: REMOTE I/O CONFIGURATION/

SELECTING RACK SIZE

Step 7. Click on the Rack Size of this module.

The choices are:

• 1/4 quarter (Can start at 1,2,3,4)*

• 1/2 half (Can start at 1,2,3)*

• 3/4 three quarter (Can start at 1,2)*

• FULL (Can start at 1)*

NOTE: *The starting points are important when making

the starting quarter selection. For example you can have a 1/4 rack start at quarter 1 and a 1/2 rack start at quarter 2.

Step 8. To select the Quarter Location, click on the Quarter

pull down menu. (See Fig. 18)

Step 9. Click on the Quarter location number of this instru-

ment.

Step 10. You need to determine if this instrument is in the

last quarter. If this instrument is not the Last Quarter click in the radio button next to NO (NO is the default selection). If this instrument is the Last Quarter click in the radio button next to YES. (See Fig. 19)

FIG. 19: REMOTE I/O CONFIGURATION/

SELECTING LAST QUARTER

Step 11. Click on the Set Parameters button to set the config-

uration.

9 Communications

Installation & Operation

Discrete Remote I/O Mapping

NOTE: The input and output tables on the HI 3010

device always start with word 0, regardless of where the words end up in the PLC tables. In the HI 3030 Byte 0 of Word 0 is reserved and cannot be used.

About Discrete Remote I/O Mapping

Discrete Remote I/O Mapping is used when you want to communicate from a 1/4 or 1/2 rack, due to the constraints when getting information in and out of these units.

General Information

• bit: FEDCBA98 76543210

• W0: SWYYYYYY 00000000

S - command-type: 0 = normal 1 = short W - R/W action: 0 = read 1 = write Y - depends on W

For Reads:

W0: 10AX XNNN 0000 0000 command word (LSB unused)

W1: - - - - - - - - QQQR RRRR data word (MSB unused)

1. RSO45=HFI3 (This maps the Net Weight in lbs into a short int at word 13, RO)

2. CMD0=RSI0 (This indicates there is a command in the RIO in-table word 0.)

PLC puts into the Output file (assuming HI3000 is at 1

rack 2):

SWA

0:020: 10000001 00000000

QQQRRRRR

0:021: 000000 00101101

S = 1 A short command W = 0 A read A = 0 No ACK NNN = 1 Read one word RRRRR = 13 Word Offset 13+32, (i.e. RO45) QQQ = 1 Copy to RO1 . . .

This copies one word from word 45 of the RIO out-table to word 1 of the RIO out-table. The data becomes available for RIO discrete PLC reads. Anything that can be mapped can be selected by the command, including remote data. Largerrack users can specify up to 7 words to read into the discrete I/O area.

For Writes:

A If A=1, unit acknowledges by copying data

byte to bits RO0.8~RO0.15

XX Reserved. Set to zero.

NNN Number of words to copy out (0 thru 7)

RRRRR Index in output scratchpad table of first source

word to copy. Scratchpad starts at word 32 of Output Table. Data will be copied, without conversion, to word QQQ and subsequent words

QQQ Destination word in Output table of first copied

word (note that RO1 is first usable full RIO word)

NOTE: If command comes from RI, output will be in RO.

If input is DI, output will be in DO.

Read Example: For HI 3010

Read Net Weight into word RSO1 as 16 bit integer in 1/4 rack at address 2, first quarter:

In Mapping write the following:

W0: 11MNNNNN 00000000 Command Word (LSB

unused)

JJJJJJJJ JJJJJJJJ

W1:

J J J J J J J J J J J J J J J J J J) Second (optional) data word

(W2:

M Data Length

0 = 1 word 1 = 2 words (not usable for 1/4 rack)

NNNNN Index in input scratchpad table of word to

change. One or two data words will be copied without conversion. Scratchpad table begins at word 32 of Input Table.

First Data Word

NOTE: There is no command echo for writes.

Write Example 1: For HI 3030

Write 1042 to ingredient 1 Number of Fills:

In Mapping:

HI-3000 Series 10

Operation and Installation

User sets: HSO5=RS141 Meaning - Number of Fills

= RIO Short Input word 41.

User Writes:CMD0=RSI0 Meaning - There is a com-

mand at RIO in-table word 0.

PLC puts into its Output file (assuming HI3000 is at 1

rack 2):

SWMNNNNN

O:020: 11001001 00000000

J J J J J J J J J J J J J J J J J J

0:021: 00000100 00010010

S = 1 A short command W = 1 A Write M = 0 Write 1 word NNNNN=1001)

Word Offset = 9 (32+9=41)

JJJJJJJJ JJJJJJJJ Value to write 2

Write Example 2: For HI 3010

Write 597.1 to ingredient 1 target weight:

In Mapping:

User sets: HFO9=RFI45 Meaning - ingr1 target wt =

RIO Float Input word 45.

User Writes:CMD0=RSI0 Meaning - There is a com-

mand at RSIO in-table word 0.

PLC puts into its Output file (assuming HI3000 is at 1

rack 2) and 1/2 rack sizes:

SWMNNNNN

0:020: 11101101 00000000

J J J J J J J J J J J J J J J J J J

0:021: 01000100 00010101

J J J J J J J J J J J J J J J J J J

0:022: 01000110 01100110

S = 1 A short command W = 1 A Write M = 1 Write 2 word NNNNN=(1101)

Word Offset - 13(32+13=45)

Mapping

Mapping is used to:

1. Configure local inputs and outputs of the 3000 Con-

NOTE: The 3000 Controllers are Masters on DeviceNet,

Any number of Sources can be mapped to one Destination using the Boolean Statements in the Advanced Mapping Screen.

Step 1. Select One Destination from the pull down lists in

Step 2. Select one Source in the same manner as in step a.

Step 3. If more than one source is desired, select one of the

Step 4. To initiate the displayed mapping equation, select

Step 5. To Unmap - or remove a mapping equation - only

Step 6. For more information about Mapping go to the

troller using Boolean or non-Boolean statements.

2. Map parameters between Controllers using an Ethernet Network.

3. Map parameters, setpoints, or commands between the local controller and any of the supported communication networks, including ControlNet, AllenBradley Remote I/O and DeviceNet.

meaning any parameter can be assigned (mapped) to 3rd party I/O on the DeviceNet Network. The Rockwell Automation software package "RSNetworx" is used to assign the I/O on the plant network. HI 3000 Controllers can also be Slave Devices.

the Local, Network, or Control fields. Once selected, the Destination will automatically fill in on the left-hand side of the equation in the mapping field.

The source can reside in the local controller as a parameter, as a point on one of the network tables, or as a parameter on another 3000 Controller on the Ethernet network. Once selected, the source will automatically fill in on the right-side of the equation in the mapping field.

Boolean Operators (And, Or, Not), and then repeat step b to select the next source.

the 'Map' key.

the destination needs to be selected and the Unmap key pressed.

Mapping Chapter for each individual HI 3000 Series product.

J . . = 01000100 00010101

Value to write 0x4415 = MSW of IEEE float

597.1

j . . = 01000110 01100110

Value to write 0x4666 = LSW of IEEE float

597.1

11 Cabling

Power In

Power On

Diagnostics

Inputs

Gnd

1234

Neu

Line

www.hardyinst.com/3000

2341

Outputs

Installation

CABLING: INSTALLATION

General Introduction to Cabling

This section pertains to unpacking the instrument and installation of the Power, Load Cells, DeviceNet and Ethernet Cables. For more detailed installation information please refer to the HI 3000 Series Service Manual. For specification information please read the HI 3000 Series Service Manual. It is highly recommended that the user follow the installation instructions either implied or explicitly stated in this section to insure the instrument operates as designed.

Unpacking

Step 1. Before signing the packing slip, inspect the packing

for damage of any kind.

Step 2. Report any damage to the carrier company immedi-

ately.

Step 3. Check to see that everything in the package

matches the bill of lading.

Step 4. If any items are missing, damaged, or you have any

questions, please contact Technical Support at:

Hardy Process Solutions. 9440 Carroll park Drive San Diego, CA 92121

Phone: (858) 278-4900 FAX: (858) 278-6700 Web Site: http://www.hardysolutions.com E-Mail: hardysupport@hardysolutions.com

Step 5. Record the model number and serial number of the

Filler/Dispenser Controller. Store in a convenient, secure location for reference when contacting Hardy Technical Support Department or to buy parts or firmware upgrades.

FIG. 20: POWER WIRING DIAGRAM

• Power Input J1

J1-1 Neu (Low) J1-2 Line (HI) J1-3 Ground

Step 1. The HI 3000 Series instruments are configured with

a universal power supply rated from 120 to 240 VAC. The instruments can be powered by a 120 or 240 VAC power source and requires no switching or jumper settings.

Step 2. Install a 3-wire, minimum 14 AWG power line to

the 3-pin terminal block connector. (See Fig. 20)

Step 3. The power and relay circuit card filters and condi-

tions AC power. However, for noisy power lines, external conditioning may be required. For more information, consult the HI 3000 Series Installation and Service Manual or contact Hardy Instruments Technical Support.

Digital Input Wiring

The 5 digital inputs to the HI 3000 series instruments are mappable inputs and are only active when connected to ground. (See Fig. 21)

Input Power Wiring

WARNING: DO NOT OPERATE WITH INCORRECT LINE

VOLTAGE. TO DO SO WILL RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. MAKE SURE THAT THE POWER SOURCE DOES NOT EXCEED 240 VAC.

• The AC power should be supplied by a “clean” primary line, directly from the power panel. This line should not supply any other equipment, including the feeding unit, and should be supplied with a minimum 10 amp breaker. (See Fig. 20)

FIG. 21: POWER SUPPLY BOARD REAR PANEL

WARNING: N

DRIVER. DO NOT WIRE 110 VOLTS INTO THE DIGITAL INPUTS. TO DO SO WILL CAUSE PROPERTY DAMAGE AND/ OR PERSONAL INJURY.

O V OLTAGE EXCEPTED AS AN INPUT

Step 1. Connect the input wire to the selected input. Step 2. Connect the input wire to some form of dry contact

switch. (See Fig. 22)

Gnd12345

FIG. 22: DRY CONTACT WIRING DIAGRAM

Step 3. Go to the product service manuals (Chapter 6) for

instructions on how to map to the digital inputs.

Output Relay Wiring

The HI 3000 Series has 4, OPTO22 solid state relays. Please see Relays in Chapter 2 - Specifications of each product Service manual for details.

Step 1. Wire into the output relay of your choice. Step 2. Go to the product service manuals (Chapter 6) for

instructions on how to map to the output relays.

HI-3000 Series 12

Operation and Installation

• SIG+ Green

•SEN+ BLUE

•EXC+ RED

Step 1. Remove the factory installed jumper from the ter-

minal block if you are connecting an 8 wire cable from the junction box.

Step 2. Connect the cable (Recommended load cell cable:

Hardy Instruments Prt. # 6020-0001) wires to the Channel 1 terminal block according to the cable color chart.

NOTE: T o purchase Hardy Load Cell cable, contact your

local Hardy Representative or Distributor.

Step 3. Plug the terminal block into the Channel connector

on the rear panel.

Step 4. For more information concerning C2 Load Point

connections, consult the individual HI 3000 Series Product, Installation and Service Manual.

Non-C2 Load Cell Connection

Cable color Code using Hardy cable from a junction to an instrument - for Non-C2 load cells:

Load Point Connections

FIG. 23: REAR PANEL/LOAD POINT CONNEC-

TIONS

Load Point Connection

WARNING: L

CULATED INTO C2 CALIBRATION DATA. HARDY PROCESS

OLUTIONS RECOMMENDS THAT YOU DO NOT CUT YOUR

DVANTAGE OR ADVANTAGE LITE LOAD SENSOR CABLE, AS YOUR C2 ACCURACY WILL BE AFFECTED AND THE WARRANTY WILL BE VOIDED.

Cable color Code for C2 Load Points (left to right facing the rear panel):

OAD CELL CABLE LENGTH HAS BEEN CAL-

• Shield Ground Wire

•C2- Violet

•C2+ Grey

• EXC- Black

•SEN- Brown

•SIG- White

• Shield Ground Wire

• C2- Not Used

• C2+ Not Used

• EXC- Black

•SEN- Brown

• SIG- White

• SIG+ Green

•SEN+ Blue

•EXC+ Red

Step 1. Remove the factory installed jumper from the ter-

minal block if you have 6 wire load cell cable that includes sense wires from the load cell or junction box.

Step 2. Connect the cable (Recommended load cell cable:

Hardy Prt. # 6020-0001) wires to the J9 terminal block according to the Non-C2 cable color chart.

Step 3. Plug the terminal block into the Channel 1 (J9) con-

nector on the rear panel.

Step 4. For more information concerning Non-C2 Load

Point connections, consult the HI 3000 Series Installation and Service Manual.

RS 232 Connection

The RS 232 Connection provides for a serial port for transmission to a Printer or a Scoreboard. T o configure the Printer or Scoreboard see Chapter 4/Serial Port Parameters in the HI 3030 Service Manual.

13 Cabling

Channel 2 Channel 3 Channel 4

Channel 1

Prin ter/ Disp lay Ether net SM M D evice net

Neu

Line

LINK

Installation

NOTE: The HI 3000 instrument transmits data only over

a serial connection, it does not receive data.

RS 232 Connection Pinout

Shield

-C2

+C2

-Exc

-Sen

-Sig

+Sig

+Sen-

+Exc

Shield

-C2

+C2

-Exc

-Sen

-Sig

+Sig

+Sen-

+Exc

Shield

-C2

+C2

-Exc

-Sen

-Sig

+Sig

+Sen-

+Exc

Shield

-C2

+C2

-Exc

-Sen

-Sig

+Sig

+Sen-

+Exc

Gnd

Iso

Gnd

Rxd

Txd

V+

T/R

FIG. 24: SERIAL PORT CONNECTION

Reading left to right when viewing the rear panel from the back.

Pin Number Connection

1Iso Grnd

2Grnd

3Rxd

4Txd

5V+ (5VDC)

Table 3: Serial Port Pinout

Hardware Requirements:

Serial Cable with nine pin connector.

-JB Option Wiring

cell is connected to Channel 1, Channel 2, Channel 3, Channel 4 for future reference.

NOTE: If you have one load point you must plug it into

Channel 1. If you have more than one load point you must make sure that you plug one of the load points into Channel 1.

Step 7. If you only have 3 load cells, do not use Channel 4. Step 8. For more information concerning Non-C2 Load

Cell connections, consult the HI 3000 Series Service Manual.

Ethernet Cable Connection and Setup

Hardware Requirements:

Ethernet Card - 10/100 Base T Ethernet Cable w/RJ 45 connector.

Step 1. Plug the RJ45 connector into the Ethernet Connec-

tion at the rear panel of the instrument or the Junction Box. (See Fig. 26)

• Plugging the RJ45 connector into an instrument with an HI 3000-RC environmental rear cap does not require removal of the cover. Use needle nose pliers to hold the back of the connector. While holding the connector with the pliers, pass the connector through the access port and press the connector into the RJ45 connector at the rear of the instrument.

• When removing the connector you will need to use a small screw driver and needle nose pliers. While holding the back of the RJ45 connector with the pliers, use the screw driver to push down on the latch at the top of the connector. This releases the connector. Pass the conne ctor back through the access port.

FIG. 25: -JB OPTION CONNECTIONS

Step 5. Connect the load cell cable wires to the terminal

blocks in accordance with the Load Cell manufacturers color code.

Step 6. Plug the terminal blocks into Channels 1 thru 4 con-

nectors on the rear panel. Write down which load

FIG. 26: REAR PANEL/ETHERNET RJ 45

CONNECTION

Step 2. At the front panel push the Setup button. The Con-

figuration Menu appears. (See Fig. 27)

HI-3000 Series 14

Operation and Installation

• Do not repeat any IP addresses used on your network.

• Make sure that you enter integers before the periods between values. Do not leave any periods out of the address.

Bad address: 153.956.124 Correct address: “159.236.456.25”.

FIG. 27: CONFIGURATION MENU/SELECTION

SETUP

Step 3. Push the up or down arrows until the cursor is next

to “SETUP”. (See Fig. 27)

Step 4. Press the Enter button. The Setup Submenu

appears. (See Fig. 28)

FIG. 28: SETUP MENU

Step 5. Press the up arrow until the cursor appears in front

of Ethernet. (See Fig. 29)

FIG. 29: SETUP MENU/ETHERNET SUB-MENU

Step 6. Press the Enter button. The Ethernet sub-menu

appears. (See Fig. 30)

NOTE: Check with your network administrator to get the

correct IP address for your instrument. IP addresses used in this manual except for the default IP address are for illustration purposes only.

Step 8. Use the up or down arrows and move the cursor in

front of “Addr”. Press the clear button to clear the current or default entry. Use the keypad and enter the new IP address. Be sure and put the periods between the entered values of the address.

Step 9. When you have entered the IP Address, press the

Enter button to set the IP Address in the instrument.

Step 10. DO NOT CHANGE THE MASK OR GATE VAL-

UES AT THIS TIME. For information about configuring the Mask, Gate and DNS, please check with your network administrator or check with Technical Support at Hardy Instruments Inc.

Step 11. Press the Exit button until you get to the Standby

display.

Step 12. Recycle power to make the IP Address change take

effect.

Step 13. Now that the instrument has a unique IP address

you can connect to it from your browser.

Step 14. Make sure that the ethernet cable is connected to

the HI 3000 Series Instrument and to the ethernet card in your computer.

Step 15. Type in the Instruments IP address in the Address

field of your browser. For example: “http://

159.236.456.25”. (See Fig. 63) Do not enter the quotation marks. Once the IP address is entered press Enter on your computer keyboard. The System Web page appears and you are ready to use the instrument via the Ethernet. (See Fig. 31)

FIG. 30: ETHERNET MENU/DEFAULT IP ADDRESS

Step 7. The IP address shown in Figure 8 is the default IP

address set at the factory. DO NOT USE THIS ADDRESS. You must enter a new address. You must do the following:

FIG. 31: ENTER IP ADDRESS IN BROWSER

ADDRESS FIELD

15 Cabling

Installation

FIG. 32: WEB PAGE

Setting the IP Address for the Blind Remote

Since the Blind Remote does not have a keypad you will have to set the IP Address by via the Ethernet (TCP/IP).

Setting or Changing the IP Address using the

Ethernet

Software Requirements:

IP Setup

Step 1. Get the CD ROM that came with HI 3000 Series

Instrument and load it into to your CD Drive.

Step 2. If you don’t have the CD or can’t find it, you can

connect to the HI 3000 Instrument Web Site by opening the Instrument Web page and clicking on the “www.Link: HI 3000 Series Online Support Site” link. (See Fig. 33) Click on Downloads/IP Setup.

• On the CD is a folder called Web-Link.

• Open the Folder to get this File “IPSetup.exe”

• When saving the file from our Web Site, save it to this folder.

• Load “IPSetup.exe” on your hard drive.

• Double click on “IPSetup.exe”. The IP Setup Dialog box appears. (See Fig. 34)

FIG. 34: IP SETUP MENU

Step 3. IP Setup automatically searches the network for all

the HI 3000 instrument IP addresses that are on the network. Keep in mind the computer that has the IP Setup application must be connected to the same network as the devices.

Step 4. In the Select a Unit field, click on the unit IP

address that you want to change. You will notice that we clicked on a default address:

192.168.110.99. This means that there is a new HI 3000 Series instrument on the network. The highlighted address also appears in the NDK Settings/ IP.

Step 5. Contact your Network Administrator for the correct

IP Address for this unit.

Step 6. Click in each IP address field that you want to

change. REMEMBER DO NOT DUPLICA TE IP ADDRESSES. Type in the new IP Address. In our example we changed “192.168.110.99” to “192.168.11 0.52”. (See Fig. 35)

FIG. 33: INSTRUMENT WEB PAGE

FIG. 35: IP SETUP/SETTING NEW ADDRESS

HI-3000 Series 16

SE TU P ME N U Set LC D Contr ast D evicenet O N ->

Operation and Installation

Step 7. Click on the Set button. The old address will disap-

pear.

Step 8. Reset the HI 3000 Instrument by cycling the power

off and on.

Step 9. Press the Search Again button. The new address

appears in the Select a Unit field. (See Fig. 36)

FIG. 36: NEW IP ADDRESS IS RESET

Step 10. The IP Address has been reset.

DeviceNet Connection and Setup From the Front Panel

Hardware Requirements:

DeviceNet Cable

Software Requirements:

• CAN+ White

•V+ Red

Step 1. Connect the Cable to the connector using the color

code.

Step 2. Connect the cable connector to the DeviceNet con-

nector at the rear panel. (See Fig. 37)

For HI 3010 Only

Step 1. At the front panel click on the Setup button. The

Configuration Menu appears. (See Fig. 38)

FIG. 38: CONFIGURATION MENU/SELECTING

SETUP

Step 2. Push the up or down arrows until the cursor is next

to “SETUP”. (See Fig. 38) Step 3. Press the Enter button. The Setup submenu appears. Step 4. Press the up or down arrows until the cursor is in

front of “Devicenet”. (See Fig. 39)

RSNetWorx™ RSLinx™ Hardy EDS File

NOTE: RSNetWorx™ and RSLinx ™ are trademarks of

Rockwell Software.

FIG. 37: REAR PANEL/DEVICENET CONNECTION

CAUTION: D

AN EXTERNAL POWER SOURCE ON THE DEVICENET BUS.

Cable color Code for DeviceNet connector:

O NOT CONNECT V- AND V+ IF YOU HAVE

• V- Black

• CAN- Blue

• Shield Ground Wire

E ther net. ON - >

FIG. 39: SETUP MENU/SELECTING DEVICENET

Step 5. To toggle Devicenet on or off press the right or left

arrow buttons. Notice when Devicenet is toggled

ON there is an arrow to the right of “ON”. The

arrow indicates another sub menu. Step 6. Press the Enter button. The Devicenet sub-menu

appears. (See Fig. 40)

FIG. 40: DEVICENET SUB-MENU/SETTING THE

BAUD RATE

17 Cabling

CO NFIGURATION M ENU CALIBRATIO N -> O P TIO N S - >

OPTIONS MENU Re mote I / O D evicenet I/ O ON ->

Installation

Step 7. Use the up or down arrow to move the cursor in

front of “Baud Rate”. (See Fig. 40)

Step 8. Use the left or right arrows to move through the

Baud Rate list. There are 3 baud rates to choose from:

125 K 250K 500K

Step 9. Once you have made the Baud Rate selection press

the Enter button to set the parameter in the instrument.

Step 10. Use the down arrow to move cursor in front of

“Node Address”. (See Fig. 41)

Step 11. Use the left or right arrows to move the scroll list.

Nodes number from 0 to 64.

FIG. 41: DEVICENET/SELECTING NODE ADDRESS

Step 12. When you have selected the correct node number

for the HI 3000 instrument, press the Enter button.

Step 13. Press the Exit button until you are back to the

standby display.

I/ O MAPPING ->

FIG. 43: CONFIGURATION MENU

Cont r ol N et I/ O OFF ->

FIG. 44: OPTIONS MENU/SELECTING DEVICENET

I/O

Step 4. To toggle Devicenet on or off press the right or left

arrow buttons. Notice when Devicenet is toggled ON there is an arrow to the right of “ON”. The arrow indicates another sub menu.

Step 5. Press the Enter button. The Devicenet sub-menu

appears. (See Fig. 45)

For HI 3030, HI 3600, HI 3300

Step 1. At the front panel click on the Setup button. The

Configuration Menu appears. (See Fig. 42)

FIG. 42: CONFIGURATION MENU/SELECTING

SETUP

Step 2. Push the up or down arrows until the cursor is next

to “OPTION”. (See Fig. 43)

Step 3. Press the Enter button. The Options sub-menu

appears. (See Fig. 44)

FIG. 45: DEVICENET SUB-MENU/SETTING THE

BAUD RATE

Step 6. Use the up or down arrow to move the cursor in

front of “Baud Rate”. (See Fig. 45)

Step 7. Use the left or right arrows to move through the

Baud Rate list. There are 3 baud rates to choose from:

125 K 250K 500K

Step 8. Once you have made the Baud Rate selection press

the Enter button to set the parameter in the instrument.

Step 9. Use the down arrow to move cursor in front of

“Node Address”. (See Fig. 46)

Step 10. Use the left or right arrows to move the scroll list.

Nodes number from 0 to 64.

FIG. 46: DEVICENET/SELECTING NODE ADDRESS

Step 11. When you have selected th e correct node num ber

for the HI 3000 instrument, press the Enter button.

Step 12. Press the Exit button until you are back to the

standby display.

HI-3000 Series 18

Operation and Installation

Option Slot 1

Option Slot 0

ControlNet Option Card Installation

CAUTION: MAKE SURE THAT YOU USE AN ANTI-STATIC

STRAP WHEN INSTALLING THE CONTROLNET OPTION

ARD.

Step 1. Position the ControlNet Option Card with the back

plane connector facing Option Slot #0. (See Fig.

47)

NOTE: You can only use Opt ion Sl ot #0 when installing

the ControlNet card.

FIG. 48: CONTROLNET/SLIDE INTO OPTION SLOT

Step 3. Push the ControlNet card up against the back plane

and gently press until the card connector seats in the

back plane connector. Step 4. Use a phillips head screw driver and install the two

(2) screws that fasten the ControlNet card panel to

the HI 3000 Instrument Chassis. (See Fig. 49) Step 5. Tighten the screws until the ControlNet panel is

snug. Do not overtighten. Step 6. Connect the BNC ControlNet cables to the BNC

connectors on the ControlNet Option Card.

NOTE: When installing the ControlNet Option Card with

the HI 3000-RC (NEMA 4X rear cover) you must use a 90° elbow connector on the ControlNet cable to clear the rear cover.

FIG. 47: CONTROLNET/OPTION CARD

Step 2. Slide the ControlNet Option Card into Slot #0. (See

Fig. 48)

19 Cabling

Installation

FIG. 49: CONTROLNET OPTION CARD INSTALLED

Removing the ControlNet Option Card

Step 1. Disconnect the BNC connectors or RS-45 connec-

tor.

Step 2. Use a phillips head screw driver and remove the

two (2) screws that fasten the ControlNet Option Card panel to the HI 3000 Chassis.

Step 3. Using the thumb and index finger on both hands,

grasp the two (2) knobs on the card panel and pull away from the instrument.

Step 4. When the ControlNet Option Card clears the chas-

sis, store in a static free, safe location.

Four versions of Network Taps provide flexible mounting

options: "Y", "T", straight or 90° elbow (right angled).

FIG. 50: CONTROLNET CABLE ASSEMBLIES

Step 1. For normal operation connect the Cable to either

one of the BNC Connectors on the HI 3000 ControlNet Card located at the rear panel of the HI 3000 Series module. (See Fig. 52)

NOTE: Changing the rotary switches to an address other

than 0, 0 - ControlNet will not work. (See Fig. 51)

ControlNet Connection and Setup

Hardware Requirements:

• Hardy ControlNet Card.

• ControlNet Cable with BNC Connectors on both ends.

Software Requirements:

•RSNetWorx™

• RSLinx™

• Hardy EDS File (A vailable on the HI 3000 CD or current EDS file can be downloaded from Hardy Website.)

NOTE: RSNetWorx™ and RSLinx ™ are trademarks of

Rockwell Software.

FIG. 51: ROTARY SWITCHES/SETTING NODE

ADDRESS TO 0, 0

Step 2. For redundant operation you need to connect to

both BNC connectors.

FIG. 52: REAR PANEL CONTROLNET CONNEC-

TORS AND LEDS

Step 3. Connect the cable connector to the BNC connector

Re mot e I/ O OFF Cont r ol N et I/ O ON ->

on the ControlNet Module or the BNC connector on the ControlNet Interface card in your PC.

Setting the ControlNet Node Address from the Front Panel

Step 1. At the front panel click on the Setup/3 button. The

Configuration Menu appears. (See Fig. 53)

FIG. 53: CONFIGURATION MENU/SELECTING

SETUP

Step 2. Push the up or down arrows until the cursor is next

to “OPTIONS”. (See Fig. 54)

HI-3000 Series 20

Operation and Installation

FIG. 56: CONTROLNET I/O MENU/SETTING NODE

ADDRESS

Step 6. Press the right or left arrow buttons to select the

Node Address. Left arrow decreases the number and the right arrow increases the number. Nodes

number from 1-99. Step 7. Press the Enter button to save the setting. Step 8. Press the Exit button until you are back to the Main

Menu.

Activating ControlNet and Setting the ControlNet Node Address from the Web Page

Step 1. From the Home Page click on Configuration. (See

Fig. 57) The Configuration page appears. (See Fig.

58)

FIG. 54: CONFIGURATION MENU/SELECTING

OPTIONS

Step 3. Press the Enter button. The Options submenu

appears. (See Fig. 55)

Step 4. If the cursor is not in front of “ControlNet I/O”,

push the down arrow until the cursor is aligned with ControlNet I/O.

Step 5. Press the Enter button. The ControlNet I/O Menu

appears. (See Fig. 56)

OPTIONS

FIG. 55: OPTIONS/SELECTING CONTROLNET I/O

FIG. 57: HOME PAGE/SELECTING CONFIGURA-

TION

21 Cabling

Installation

FIG. 58: CONFIGURATION PAGE/SELECTING

OPTIONS

Step 2. Click on Options. The Options page appears. (See

Fig. 59)

FIG. 60: CONTROLNET PAGE/ACTIVATING CON-

TROLNET

Step 4. Click on the Communication pull down menu.

Step 5. To activate communications click on YES. To deac-

tivate communications click on NO. Since you want to activate communications, click on YES.

FIG. 59: OPTIONS PAGE/SELECTING VIEW CON-

TROLNET CONFIGURATION

Step 3. Click on View ControlNet Configuration. The Con-

trolNet Configuration page appears. (See Fig. 60)

FIG. 61: CONTROLNET CONFIGURATION PAGE/

ENTERING NODE ADDRESS

Step 6. Click in the Node text field. (See Fig. 61)

Step 7. Type in the Node address for the instrument you are

configuring. In our example we used Node Address #2. (See Fig. 62)

HI-3000 Series 22

Operation and Installation

Color Frequency Description

Red/Green - See Table 5

TABLE 6: LED 3 - LED CHANNEL B

Color Frequency Description

Green Steady on A connection is opened against the

ControlNet Module

Off - No connection is opened

FIG. 62: CONTROLNET CONFIGURATION/ENTER-

ING NODE ADDRESS

Step 8. Click on the Set Parameters button to save the set-

tings.

Step 9. Click on the left arrow or the word “home” at the

bottom of the page to return to the Home Page.

LED Status Indicators

The ControlNet Card is fitted with four bi-color status and indicator LED’s. (See Fig. 88) During startup the Module Status (LED 1) and the Module Owned (LED 4) are red for one (1) second to indicate they are working properly. After the one second period they are lit as specified below in the tables. After the module is initialized, the network LED’s will flash red/green for one (1) second, indicating a self test of the network chip.

Color Frequency Description

Green Flashing Module is waiting for initialisation

Green Steady on Module is initialized

Red Flashing Minor fault, MacID has been changed

after initialisation, etc.

Red Steady on Major fault, module must be restarted

TABLE 4: LED 1 - MODULE STATUS

TABLE 7: LED 4 - MODULE OWNED

Channel LED’s Description

A & B, steady off Module is not initialized

A & B, steady red Faulted unit, must be restarted or

repaired

A & B, alternating red/green Selftest of bus controller

A&B, flashing red Incorrect node configuration, dupli-

cate MacID, etc.

A or B, steady off Channel is disabled, depending on

network configuration

A or B, steady green Normal operation of channel

A or B, flashing green Temporary errors (node will self cor-

rect) or node is not configured to go online

A or B, flashing red Media fault or no other nodes on the

network

A or B, flashing red/green Incorrect network conf iguration

TABLE 8: CHANNEL LED’S

For information on setting up the module using RSLogix 5000 and RSNetworx go to the Network Section of this manual.

Color Frequency Description

Red/Green - See Table 5

TABLE 5: LED 2 - LED CHANNEL A

EtherNet/IP™ Option Card Installation

CAUTION: MAKE SURE THAT YOU USE AN ANTI-STATIC

STRAP WHEN INSTALLING THE ETHERNET/IP OPTION

ARD.

NOTE: The dip switches do not function. It is a good idea

to leave all of them in the OFF position. Should you accidentally turn on a dip switch nothing will happen. The IP address is configured by the firm-

23 Cabling

Installation

ware which overwrites any and all dip switch settings.

Step 1. Position the EtherNet/IP Option Card with the back

plane connector facing Option Slot #0 or Option Slot #1. (See Fig. 63)

FIG. 63: ETHERNET I/P/OPTION CARD

Step 2. Slide the EtherNet/I/P Option Card into Slot #0.

(See Fig. 64)

FIG. 65: ETHERNET/IP OPTION CARD INSTALLED

Step 5. Tighten the screws until the EtherNet I/P panel is

snug. Do not overtighten. Recommended 10 inch/ lbs torque.

Step 6. Connect an approved EtherNet/IP (shielded, double

shielded, waterproof, etc.) cable to the EtherNet I/P RJ 45 connector on the EtherNet I/P Option Card.

FIG. 64: ETHERNET/I/P/SLIDE INTO OPTION SLOT

Step 3. Push the EtherNet/I/P card up against the back

plane and gently press until the card connector seats in the back plane connector.

Step 4. Use a phillips head screw driver and install the two

(2) screws that fasten the EtherNet/I/P card panel to the HI 3000 Instrument Chassis. (See Fig. 65)

NOTE: Do not use standard ethernet cable that you can

buy from a local computer store.

Removing the EtherNet/IP Option Card

Step 1. Disconnect the EtherNet/IP RJ-45 connectors.

Step 2. Use a phillips head screw driver and remove the

two (2) screws that fasten the EtherNet/IP Option Card panel to the HI 3000 Chassis.

Step 3. Using the thumb and index finger on both hands,

grasp the two (2) knobs on the card panel and pull away from the instrument.

Step 4. When the EtherNet/IP Option Card clears the chas-

sis, store in a static free, safe location.

Setting Up the EtherNet I/P Address from the Front

Panel

Step 1. At the front panel click on the Setup/3 button. The

Configuration Menu appears.

Step 2. Push the up or down arrows until the cursor is next

to “OPTIONS”. (See Fig. 66)

CO NFIGURATION M ENU CALIBRATIO N -> O P TIO N S - >

I/ O MAPPING ->

OPTIONS MENU Pr of ibus I/ O OFF E ther net/ IP I/ O ON - > Smar t Diag. C tr l . - >

Addr . 110.110.120.53 Ma s k 255 . 2 55.255.0 G ate 110.110.120.1

FIG. 66: CONFIGURATION MENU/SELECTING

OPTIONS

Step 3. Press the Enter button. The Options submenu

appears. (See Fig. 67)

Step 4. If the cursor is not in front of Ethernet/IP I/O, push

the down arrow until the cursor is aligned with EtherNet/IP I/O.

Step 5. Press the Enter button. The EtherNet/IP I/O Menu

appears. (See Fig. 68)

HI-3000 Series 24

Operation and Installation

trator before changing the Mask address for the cor-

rect Mask Address. Step 11. Press the Enter button to save the setting if you

changed the setting. Step 12. Press the right or left arrow buttons until the cursor

is in front of Gate. Step 13. Use the alphanumeric keypad to enter the EtherNet/

IP Gate address. You normally should not have to

change this address, however, the gate address

sometimes can be different than the default Gate

address. Be sure to contact your Network Adminis-

trator, before changing the Gate address, for the

correct Gate Address. Step 14. Press the Enter button to save the setting if you

changed the setting. Step 15. Press the Exit button until you are back to the Main

Menu.

Setting Up the EtherNet I/P Address from the Web Page

FIG. 67: OPTIONS/SELECTING ETHERNET/IP I/O

ET HERNET / IP

FIG. 68: ETHERNET/IP MENU/SETTING IP

ADDRESS

Step 6. Press the right or left arrow buttons until the cursor

is in front of Addr. (See Fig. 68)

Step 7. Use the alphanumeric keypad to enter the EtherNet/

IP Internet Protocol address.

NOTE: This address is different from the HI 3000 Series

IP address.

Step 1. Connect to the HI 3000 by using the IP address for

the instrument. (See Fig. 69)

FIG. 69: HI 3000 HOME PAGE/SELECTING CONFIG-

URATION

Step 2. Click on Configuration. The Configuration page

appears. (See Fig. 70) Step 3. Click on Options. The Options page appears. (See

Fig. 71)

Step 8. Press the Enter button to save the setting. Step 9. Press the right or left arrow buttons until the cursor

is in front of Mask.

Step 10. Use the alphanumeric keypad to enter the EtherNet/

IP Mask address. You normally should not have to change this address, however, the mask address sometimes can be different than the default Mask address. Be sure to contact your Network Adminis-

25 Cabling

Connector

Switches

Installation

Step 6. Type in the new IP address.

Step 7. If necessary repeat steps 6 & 7 for the Network

Mask and Gateway.

Step 8. Click on the Set Parameters button to save the

parameters.

Step 9. Click on the left arrow or the word “home” at the

bottom of the page to return to the Home Page.

LED Status Indicators

FIG. 70: CONFIGURATION PAGE/SELECTING

OPTIONS

FIG. 71: OPTIONS PAGE/SELECTING VIEW ETH-

ERNET/IP CONFIGURATION

RJ 45

12345678

Dip

LED 1

LED 2

LED 4

LED 3

FIG. 73: CONNECTOR/DIP SWITCHES/LEDS

The Ethernet/IP Card is fitted with four bi-color status and

indicator LED’s. (See Fig. 115) During startu p the Module

Status (LED 2) and Network Status (LED 3) are red for one

(1) second to indicate they are working properly. After the

one second period they are lit as specified below in the

tables. The HI 3000 Series products use the default settings.

LED 1 - Link (Activity)

• LED 1 Configuration

Color State Indicates:

Green Steady On Module has a link

Step 4. Click on View EtherNet/IP config urati on. ( See F ig.

113) The EtherNet/IP page appears. (See Fig. 72)

FIG. 72: ETHERNET/IP PAGE/SETTING IP

ADDRESS

Step 5. Click in the IP Address text field. Delete the current

IP Address.

Green Steady Off Module does not sense a link

TABLE 9: LED 1 - MODULE STATUS/CONFIGURATION

LED 2 - Module Status

• LED 2 Configuration

State Summary Description

Steady Off N o Power No power applie d to the mo d ule

Steady Green Device

Operational

Flashing Green

Flashing Red Minor Fault A minor recoverable fault has been

Standby The module has not been configured

TABLE 10: LED 2 CONFIGURATION

The module is operating properly

detected

HI-3000 Series 26

SIEMENS

Operation and Installation

State Summary Description

Steady Red Major Fault A major internal error has been

detected

Flashing Green/Red

Self-Test The module is performing a power on

self test

TABLE 10: LED 2 CONFIGURATION

LED 3 - Network Status

• LED 3 Configuration

State Summary Description

Steady Off No Power

Steady Green Connected The module has at least on estab-

Flashing Green

Flashing Red Connec-

or no IP address

No Connections

tion Timeout

The module has no power or no IP address has been assigned

lished EtherNet/IP connection

There are no EtherNet/IP connections established to the module

One of more of the connections in which this module is the target has timed out. This state is only left if all timed out connections are re-established or if the module is reset.

Step 4. Use a phillips head screw driver and install the two

(2) screws that fasten the Profibus card panel to the

HI 3000 Instrument Chassis. Step 5. Tighten the screws until the Profibus panel is snug.

Do not overtighten.

Profibus Connection and Setup

Hardware Requirements:

• Hardy Profibus Option Card

• Profibus Cable with DB9 Serial Connectors on both ends. It is recommended that you use a Serial Connector with a slide switch to terminate an instrument that is located at the end of a Fieldbus (Profibus) Network. (See Fig. 74)

NOTE: The Profibus-DP cable must conform to the

PROFIBUS-DP EN 50 170 Specification for Cable.

Slide Switch

ON OFF

Steady Red Duplicate IPThe module has detected that its IP

address is already in use

Flashing Green/Red

Self-Test The module is performing a power on

self test

TABLE 11: LED 3 CONFIGURATION

LED 4 - Activity

• LED 4 Configuration - This LED flashes green each time a packet is received or transmitted.

Profibus Option Card Installation

CAUTION: MAKE SURE THAT YOU USE AN ANTI-STATIC

STRAP WHEN INSTALLING THE PROFIBUS OPTION CARD.

Step 1. Position the Profibus Option Card with the back

plane connector facing Option Slot #0.

NOTE: You can only use Opt ion Sl ot #0 when installing

the Profibus.

Step 2. Slide the Profibus Option Card into Slot #0. Step 3. Push the Profibus card up against the back plane

and gently press until the card connector seats in the back plane connector.

FIG. 74: PROFIBUS DB9 SERIAL CONNECTOR

WITH SLIDE SWITCH/MALE

Software Requirements:

• Siemens Step 7™, Simatic Manager or equivalent.

• Hardy *.GSD File (Available on the HI 3000 CD or current.GSD file can be downloaded from the Hardy Website (http:// www.hardyinst.com) or the Profibus Web Site (http://www.profibus.com/libraries.html)

Cabling Guidelines

1. The Trunk Line is the main network cable and anchors the two ends of the network.

2. A Drop Line is the network branch cable between the trunk line tap or junction box and the HI 3000 Series instrument. The baud rate selection can affect and/or restrict each of the following variables:

27 Cabling

Installation

NOTE: A trade off between the longest length of Trunk

and Drop cable that can be used and the selected data transfer speed. Baud rate selection

Pin Name Function

• The available number of network nodes.

• The total overall length of the Trunk Line.

• The type of cable used for the Trunk Line.

• The sum total length of all individual drop lines.

Cable Specification

The specifications for Profibus standard Type A cable are provided in Table 8. This type of cable is recommended for transmission speeds above 500k baud, and any long distance installations.

Impedance 35 up to 165 ohm at frequencies from 3 to 20 Mhz

Cable Capacity <30 pF per meter

Cable Diameter >0.34 mm2, corresponds to AWG 22

Cable Type Twisted pair cable, 1x2 or 2x2 or 1x4 lines.

Resistance <110 ohm per km

Signal Attenuation

Shielding CU shielding braid or shielding braid and shield-

max 9dB over total length of line section

ing foil.

Housing Shield Connected to PE

1 Not Connected -

2 Not Connected -

3 B-Line Non-inverting RxD/TxD

4 RTS Request to send

5 GND BUS GND from RS485

6 +5 V BUS +5 V from RS485

7 Not Connected -

8 A-Line Inverting RxD/TxD

9 Not Connected -

TABLE 13: 9-PIN DSUB CONNECTOR

Step 2. Use a slotted head screw driver and configure the

Node address of the Instrument by setting the flats of the rotary switches so that they are pointing to zero (0,0). (See Fig. 76)

NOTE: Changing the rotary switches to an address other

than 0, 0 - Profibus will not work. (See Fig. 76)

Max Bus Length

Step 1. Connect the Profibus cable connectors to the DB9

female serial connector on the Profibus Option Card. (See Fig. 75)

200 m at 1500 kbit/second; up to 1.2 km at 93.75 kbit/second. Maximum length may be extended with installation of repeater devices.

TABLE 12:

x 10 x 1

FIG. 76: ROTARY SWITCHES/SETTING NODE

ADDRESS TO 0, 0

Female Connector on the Hardy Profibus Option Card

FIG. 75: DB9 CONNECTOR ON THE HARDY PROFI-

BUS OPTION CARD

HI-3000 Series 28

Operation and Installation

LED Indicators

2 3

FIG. 77: LED INDICATORS

1. LED #1 - Application Communication Status LED

• Not Used/Always Off

2. LED #2 - Fieldbus On-line

• LED #2 indicates if the module is On-Line or not. If the module is On-Line and data exchange is possible the LED is green.

LED State Indicates

• The LED indicates certain faults on the fieldbus side.

LED State Indicates

Off -No diagnostics Present

-No power to the module.

Flashing Red 1 Hz Bus is Off-Line. Fieldbus Config Error running

bit set in AnyBus status

Flashing Red 2 Hz Error in parameter data. Fieldbus Config Error

bit set in AnyBus status

Flashing Red 4 Hz Error in initialization of the Profibus communi-

cation ASIC. Fieldbus ASIC Error bit set in AnyBus status

TABLE 16: LED #4 - FIELDBUS DIAGNOSTICS

Removing the Profibus Option Card

Step 1. Disconnect the DB9 Serial connector. Step 2. Use a phillips head screw driver and remove the

two (2) screws that fasten the Profibus Option Card panel to the HI 3000 Chassis.

Step 3. Using the thumb and index finger on both hands,

grasp the two (2) knobs on the card panel and pull away from the instrument.

Step 4. When the Profibus Option Card clears the chassis,

store in a static free, safe location.

Off -Bus is not On-Line

-No power to the Module

Green Bus is On-Line and data exchanges is

TABLE 14: LED #2 - FIELDBUS ON-LINE

3. LED #3 - Fieldbus Off-Line

• The LED indicates that the module is Off-

LED State Indicates

Off -Bus is not Off-Line

Red Bus is Off-Line, fieldbus running bit

TABLE 15: LED #3 - FIELDBUS OFF-LINE

possible. Fieldbus

Line and is the opposite of LED #2. If the module is Off-Line and no data exchange is possible, this LED is red, otherwise it is turned off.

-No power to the module

cleared in AnyBus status.

NOTE: For Configuration instructions see the Network/

Profibus I/O section of this manual. The installation for all HI 3000 Series instruments is the same.

Analog Output Option Card Installation

CAUTION: MAKE SURE THAT YOU USE AN ANTI-STATIC

STRAP WHEN INSTALLING THE ANALOG OPTION CARD.

Step 1. Position the Analog Option Card with the back

plane connector facing Option Slot #0 or Option Slot #1. (See Fig. 78)

4. LED #4 - Fieldbus Diagnostics

29 Cabling

Outpu t 1 Outpu t 2

Shield

V-

V+

I-

I+

Current

Installation

Electrical Connection

Step 1. If you are using a current output (4-20 milliamp)

connect the positive and negatives wires to the -I and +I pins. (See Fig. 80)

Volta ge

FIG. 78: ANALOG OUTPUT OPTION 2AN

NOTE: You can only use Option Slot #1 if either the RIO

Option or the ControlNet Option cards are installed.

Step 2. Slide the Analog Option Card into Slot #0 or Slot

#1. (See Fig. 79)

V-

V+

I-

I+

Shield

2AN

FIG. 80: ANALOG ELECTRICAL CONNECTIONS

Step 2. If you are using a voltage output (0-10 Volts) con-

nect the positive and negative voltage wires to the (V and +V pins).

Step 3. Connect ground to the Shield pin.

CAUTION: D

RENT TO ONE OUTPUT CONNECTOR. IF YOU WANT VOLT- AGE AND CURRENT OUTPUT IN THE SAME INSTRUMENT YOU MUST WIRE THEM TO SEPARATE OUTPUT CONNEC- TORS.

O NOT CONNECT BOTH VOLTAGE AND CUR-

Removing the Analog Option Card

FIG. 79: INSTALLING THE ANALOG OPTION CARD

Step 3. Push the Analog card up against the back plane and

Step 4. Use a phillips head screw driver and install the two

Step 5. Tighten the screws until the Analog panel is snug.

NOTE: If you want 4 Analog outputs, install 2 Analog

IN A 3000 CHASSIS

gently press until the card connector seats in the back plane connector.

(2) screws that fasten the Analog card panel to the HI 3000 Instrument Chassis.

Do not overtighten.

Output Option cards, one in Option Slot #0 and one in Option Slot #1.

Step 1. Disconnect the connector from the terminal block. Step 2. Use a phillips head screw driver and remove the

two (2) screws that fasten the Analog Option Card panel to the HI 3000 Chassis.

Step 3. Using the thumb and index finger on both hands,

grasp the two (2) knobs on the card panel and pull away from the instrument.

Step 4. When the Analog Option Card clears the chassis,

store in a static free, safe location.

NOTE: For Configuration and Mapping instructions see

the individual HI 3000 product Technical man uals, Configuration Section (Chapter 4). The installation for all HI 3000 Series instruments is the same.

Rear Cover Installation (HI 3000-RC)

Rear cap for the HI 3000 Series controllers. Upgrades the entire assembly to a NEMA 4X rating by enclosing all the rear panel connectors. (See Fig. 123) You will need to install the Cable Grip Assemblies and cabling before installing the Rear Cover.

The HI 3000-RC comes standard with the following parts:

Plug

Cord Grip Assembly

• (1) Rear Cover

• (1) Rear Cap Gasket

• (4) Machine Screws, Panhead, #6-32 x.38L

• (1) NEMA 4, 1” Plug

• (2) Cord Grip, PG-11 THD

• (2) Hex Nuts, PG-11 THD, 26 mm Dia.

HI-3000 Series 30

Operation and Installation

NEMA 4

NOTE: To purchase additional NEMA 4 plugs, hex nuts

and Cord Grips contact your local Hardy Representative.

NEMA 4 Plug

Cord Grips

FIG. 81: NEMA 4X REAR COVER

Removing the NEMA 4 Plug

FIG. 82: INSTALLING NEMA 4 PLUG

Installing the Cord Grip Assemblies

Step 1. If you are installing the grips into a pre-existing

hole, do the following:

• If there is a NEMA 4 plug installed, remove it. (See “Removing NEMA 4 Plug” above for instructions)

• Slide the Cord Grip Assembly into the hole in the rear cover. (See Fig. 83)

Hex Nut

CAUTION: D

REMOVING OR INSTALLING THE NEMA 4 PLUG. USING SHARP OBJECTS MAY DAMAGE THE PLUG AND MAY DESTROY THE NEMA 4X SEAL.

O NOT USE ANY SHARP OBJECTS WHEN

Step 1. From the inside of the Rear Cover, using your fin-

ger, gently push the middle of the plug toward the rear cover until the plug releases.

Step 2. Store in a secure location or place in an empty hole

to maintain the rear cover NEMA 4 seal.

Installing the NEMA 4 Plug

Step 1. Place the plug over the hole. (See Fig. 82) Step 2. Gently press the NEMA 4 plug toward the rear

cover until the plug is snug against the outside surface of the rear cover and snaps into place.

FIG. 83: INSTALLING THE HEX NUT ONTO THE

CORD GRIP ASSEMBLY

• Screw the Hex Nut onto the threaded end of the Cord Grip Assembly until it is finger tight and the cord grip assembly is flush against the outside surface of the rear cover. (See Fig. 84)

31 Cabling

Cord Grip Assembly

Installation

Cord Grip

FIG. 84: CORD GRIP INSTALLED

• Use a box end wrench to hold the cord grip assembly nut so that it doesn’t move when tightening the Hex Nut.

• Use a box end wrench to tighten the Hex Nut until the Cord Grip assembly is snug against the rear cover. Do not over tighten.

Step 2. If you are installing a Cord Grip Assembly into a

location which requires drilling a hole into the rear cover do the following:

Hex Nut

FIG. 85: INSTALLING THE HEX NUT ONTO THE

CORD GRIP ASSEMBLY

• Screw the Hex Nut onto the threaded end of the Cord Grip Assembly until it is finger tight and the cord grip assembly is flush against the outside surface of the rear cover. (See Fig. 86)

• Locate the indent that is closest to the connector you want to connect to.

• A 1” inch diameter hole is required when using Hardy Cord Grip Assemblies.

• Place the rear cover on a secure, flat surface preferably a drill press table.

• Place a wooden block under the location of the hole you want to drill. This will prevent ragged edges from forming when drilling or using a hole saw.

NOTE: When using a hole saw make sure you use a fine

tooth hole saw and not the coarse tooth hole saw.

CAUTION: D

MAY CRACK THE REAR COVER AND DESTROY THE NEMA

SEAL.

O NOT USE A HOLE PUNCH. A HOLE PUNCH

• Center the drill bit in the preformed centering indent and drill or saw the hole through the rear cover.

• Use emery cloth and lightly touch up the inside and outside surfaces of the hole to remove any burrs.

• Slide the Cord Grip Assembly into the hole in the rear cover. (See Fig. 85)

Cord Grip

FIG. 86: CORD GRIP INSTALLED

• Use a box end wrench to hold the cord grip assembly nut so that it doesn’t move when tightening the Hex Nut.

• Use a box end wrench to tighten the Hex Nut until the Cord Grip assembly is snug against the outside surface of the rear cover.

CAUTION: D

CAN CRACK OR DAMAGE THE REAR COVER.

O NOT OVER TIGHTEN. OVERTIGHTENING

• Slide the cable through the Cord Grip Assembly. Make sure that you slide enough of the cable so that you can create a cable relief bend and connect to the connectors in the rear panel of the instrument. (See Fig. 87)

HI-3000 Series 32

Operation and Installation

FIG. 88: ALIGNING THE REAR COVER TO THE

CHASSIS

FIG. 87: INSTALLING CABLES IN THE CORD GRIP

ASSEMBLY

NOTE: When installing a BNC connector to the Control-

Net Option Card you must use a 90 ° elbow to allow sufficient room to correctly route the cable.

Removing the Cord Grip Assembly

• Use a box end wrench to hold the cord grip assembly nut so that it doesn’t move when loosening the Hex Nut.

• Use a box end wrench to remove the Hex Nut.

• Slide the Cord Grip out of the rear cover.

• For further disassembly you can use a box end wrench and remove the Cord Grip Nut, although it is not necessary for removal.

• Install a NEMA 4 plug.

Installing the HI 3000-RC Rear Cover

Step 1. Check to see that all the Cable Grips and Cables are

installed. Step 2. Install the wires into the cord grips in the rear panel. Step 3. Connect the wires to the connectors on the rear

panel of the HI 3000 instrument. Step 4. Position the rear cover, pulling the cable if neces-

sary so that the thru holes on the rear cover align

with the threaded holes on the HI 3000 Instrument

chassis. (See Fig. 88)

Step 5. Place the rear cover onto the rear of the Chassis. Step 6. Use a phillips head screw driver and screw the four

(4) screws into the threaded holes on the rear panel of the chassis.

Step 7. Tighten the screws until they are snug. There is a

gasket installed in the rear cover which needs to be slightly depressed to provide a NEMA 4X seal.

CAUTION: D

MAY DAMAGE THE REAR COVER OR THE INSTRUMENT.

O NOT OVERTIGHTEN. OVERTIGHTENING

Step 8. Use a box end wrench and tighten the Cord Grip

Assembly Nut until the cables when tugged do not come out of the Cord Grip. (See Fig. 89)

Step 9. Install the NEMA 4 plugs in empty holes if neces-

sary. (See Fig. 89)

33 Cabling

Plug

Installation

NEMA 4

Cables

FIG. 89: REAR COVER , NEMA 4 PLUGS, AND CORD

GRIPS INSTALLED

HI-3000 Series 34

Operation and Installation

35 Network

Installation

NETWORK: INSTALLATION

About Networks

The HI 3000 Series Network configurations include:

• Hardy Control-Link (Ethernet 10/100 Base T)

• DeviceNet

• ControlNet

• Profibus DP

• Ethernet/IP

• Modbus TCP/IP

This enables the HI 3000 Series to communicate with virtually every device on the network, including PCs and PLCs. This means that you can map, configure and monitor all the HI 3000 series products from the front panel or your LAN, Internet, DeviceNet, ControlNet and Wireless Servers that are connected to the Network.

Simple Ethernet Network (See Fig. 90)

Materials Required

• Ethernet Card for your LapTop.

• Ethernet Crossover Cable with RJ45 Connectors on both ends.

• Browser on your Lap Top.

consists of a 3 digit number between 0 and 255. An IP address consists of 4 octets. The first three (3) octets identify the network. The 4th octet is the identifier for the individual node. (See Fig.

91)

FIG. 91: IP ADDRESS CONFIGURATION

Step 2. Connect one of the RJ45 Connectors to the Ethernet

connection at the rear panel of the HI 3000 Series products.

Step 3. Connect the other RJ45 Connector to the Ethernet

connection on your Laptop Ethernet card or your Ethernet Adapter. The 10BaseT Cable pinouts are as follows:

Colors on one

side of Cable

Colors on other

end of Cable

FIG. 90: SIMPLE HARDY CONTROL-LINK

NETWORK

Step 1. Contact your Network Administrator for the IP

address of the instrument you want to connect to. If the Instrument does not have an IP address, create one. (See Cabling: Installation/Ethernet Cable Connection and Setup Section in this manual)

NOTE: To connect to the HI 3000 instrum ent requires

that your laptop IP address be in the same Class and the same Network Segment. For example if the IP address of the instrument is 192.168.110.x you will have to create an IP address for your laptop that includes the first three octets. An octet

1 Orange/White Orange/White

2 White/Orange White/Orange

3 Green/White Green/White

4 White/Blue White/Blue

5 Blue/White Blue/white

6 White/Green White/Green

7 Brown/White Brown/white

8 White/Brown White/Brown

TABLE 17: PINOU T S FOR 10BASE T STANDARD

CABLE

Colors on one

side of Cable

1 White/Orange White/Green

Colors on other

end of Cable

TABLE 18: PINOUTS FOR 10BASE T CROSSOVER

CABLE

HI-3000 Series 36

Operation and Installation

Colors on one

side of Cable

2 Orange/White Green/White

3 White/Green White/Orange

4 Blue/White Blue/white

5 White/Blue White/Blue

6 Green/White Orange/White

7 White/Brown White/Brown

8 Brown/White Brown/White

Colors on other

end of Cable

TABLE 18: PINOUTS FOR 10BASE T CROSSOVER

CABLE

Step 4. Start your computer. Step 5. Click on Start. Step 6. Click on Settings. Step 7. Click on Control panel. The Control Panel appears. Step 8. Click on the Network Icon. (See Fig. 92) The Net-

work dialog box appears. (See Fig. 93)

FIG. 93: NETWORK DIALOG BOX/SELECT TCP/IP

Step 9. Click on the Properties button. (See Fig.94) The

TCP/IP dialog box appears. (See Fig. 95)

Step 10. In the IP address field, type in an IP address. Make

sure that the segment (first three octets) are the same as the HI 3000 Instrument you are connected to. For the last octet make sure that the number you enter is not the node address of any other device on the network.

FIG. 92: CONTROL PANEL

• To get the IP address of the instrument from the front panel, go to the Setup Menu and press the up arrow button until the cursor is in front of Ethernet.

• Press the Enter button. The Ethernet IP Address appears.

• You can also get the IP address from your Network Administrator.

37 Network

Installation

Step 18. Click on the Internet Options Icon. The Internet

Explorer Properties dialog box appears. (See Fig.

96)

Step 19. Make sure that the Never dial a connection is

checked.

Step 20. Click on OK. Step 21. Type in the IP address of the HI 3000 series instru-

ment you are connected to and the Product Home page appears.

FIG. 94: NETWORK DIALOG BOX/SELECT

PROPERTIES

FIG. 95: TCI/IP PROPERTIES/IP ADDRESS

Step 11. Click on OK. Step 12. Open up your browser. Step 13. In the Address field in the Browser, type in the IP

Address for the instrument you are connected to. Step 14. The Product Hom e Page appears. Step 15. If the Produ ct Hom e Page does not appear. Step 16. Click on Start. Step 17. Click on Settings.

FIG. 96: INTERNET PROPERTIES DIALOG BOX

Hardy Control-Link Ethernet Network

FIG. 97: HARDY CONTROL-LINK ETHERNET

NETWORK

Materials Required

• 3, 4, 5, 8 Port Hub (Depends on how many devices you are going to connect to the hub.

• 10/100 Base T Ethernet Card for the PC.

• Ethernet Cables with RJ45 connectors on both ends.

Step 1. Connect the Standard Ethernet cables between all

the HI 3000 instruments and the hub or Switch.

Step 2. Connect the a Standard Ethernet cable between the

PC and the Hub or Switch.

Step 3. Create an IP address for each of the HI 3000 Series

instruments and the PC. (See Cabling: Installation/ Ethernet Cable Connection and Setup Section in this manual). (For the PC see Simple Ethernet Net-

work above.) Step 4. Start your computer. Step 5. Start the Browser and type the IP address of the

instrument you want to monitor or configure.

Setting Node Addresses for HI 3000 Series Instruments from the Browser

Step 1. From the HI 3000 Series instrument Home Page

click on Configuration. (See Fig. 98) The Configu-

ration page appears. (See Fig. 99)

HI-3000 Series 38

Operation and Installation

FIG. 99: CONFIGURATION PAGE/SELECTING

HARDY CONTROL-LINK

Step 2. Click on “Hardy Control-Link”. The Configuration

- Hardy-Link Page appears. (See Fig. 100)

NOTE: We are showing the HI 3010 Filler/Dispenser

however all HI 3000 Series instruments are configured the same way.

FIG. 98: FILLER/DISPENSER HOME PAGE/

SELECTING CONFIGURATION

FIG. 100: CONFIGURATION - HARDY CONTROL-

LINK PAGE

Step 3. If other HI 3000 Controllers are attached to the

Hardy Control-Link Network, you can view their IP addresses by clicking on the “Instrument Selection” pull down list. All connected devices are listed. (See Fig. 101)

39 Network

Installation

FIG. 101: CONFIGURATION - HARDY CONTROL-

LINK/INSTRUMENT SELECTION PULL DOWN

LIST

FIG. 103: SELECTED INSTRUMENT WITH IP

ADDRESS IN IP ADDRESS FIELD

NOTE: It is always a good practice to assign node 0 to

the instrument you are currently using.

Step 6. Click on the node 0 button to assign the HI-3010 to

Node 0. The IP address and model of the instrument appear in the Node 0, “Node IP Address”. (See Fig.

104)

Step 4. When you arrive at the Configuration - Hardy Con-

trol-Link page for the first time the Node address fields have “0.0.0.0” and the Instrument Name fields indicate “none found” however the instrument you are currently using is displayed in the Instrument Selection field. (See Fig. 102)

Step 5. To Assign an IP address to a node, click on the

instrument you want to assign to a node in the pull down list. The IP address of the selected instrument loads into the IP Address field. (See Fig. 103)

FIG. 104: HI-3010 (IP ADDRESS 192.168.110.68)

ASSIGNED TO NODE 0

Step 7. Repeat Steps 5 and 6 to assign the next instrument

to node 1. (See Figs. 105 & 106)

FIG. 102: CONFIGURATION PAGE WITH

INSTRUMENTS NOT ASSIGNED A NODE ADDRESS

FIG. 105: SELECTED INSTRUMENT WITH IP

ADDRESS IN IP ADDRESS FIELD

FIG. 106: HI-3010 (IP ADDRESS 192.168.110.24)

ASSIGNED TO NODE 1

Step 8. Continue assigning instruments to the node

addresses until all the instruments you want in the

table are assigned. (See Fig. 107) Step 9. Now click in the Talk check boxes to allow the

instruments to communicate with each other. (See

Fig. 107)

HI-3000 Series 40

Operation and Installation

FIG. 108: SAVING THE CONFIGURATION

Step 11. This is an optional procedure but highly recom-

mended. If you want to transfer an exact copy of the node 0 setup to another node, click in the “Send Setup to Node” check box of the node you want to receive the setup of Node 0. (See Fig. 109) In our example we sent the setup to node 1.

Step 12. Click on the Save Settings button to complete the

transfer.

FIG. 107: INSTRUMENTS ASSIGNED TO NODE 0

THROUGH NODE 7

Step 10. Click on the Save Settings button to save the con-

figuration. (See Fig. 108)

FIG. 109: TRANSFERRING THE NODE

CONFIGURATION FROM NODE 0 TO NODE 1

NOTE: It is a good idea to have the same node setup on

every HI 3000 Series Instrument on your Hardy Control-Link Network.

Using the Ping Tool

T o troubleshoot the network and instrument configuration go to Chapter 7 - Troubleshooting in the HI 3000 Series Instrument Service Manual.

41 Network

Installation

Devicenet Network Setup

RSNetWorx Setup for HI 3000 Series Instruments

Step 1. Download the Hardy EDS file either from the CD

that came with your instrument or go to the Hardy Instruments Website to get the most current file. Put the Hardy EDS file in the Rockwell Software folder. DO NOT PUT THE EDS FILE IN THE

EDS FOLDER! Step 2. Start up RSNetWorx. Step 3. Click on the Tools pull down menu. (See Fig. 110) Step 4. Click on EDS Wizard. The EDS Wizard dialog box

appears. (See Fig. 111)

FIG. 112: SELECTING “REGISTER AN EDS FILE”

FIG. 110: SELECTING EDS WIZARD

Step 5. Click on Next. The EDS Options dialog box

appears. (See Fig. 112)

Step 6. Click on Next. (See Fig. 112) The Registration dia-

log box appears.

Step 7. Click on the Browse button. The Select EDS file

dialog box appears. Go to the folder that contains the Hardy EDS file. We put the file in the Rockwell

Software folder. (See Fig. 113) Step 8. Click on the Hardy EDS file to highlight it. Step 9. Click on Open. (See Fig. 113) Step 10. The Registration dialog box reappears with the path

to the Hardy EDS file in the text field. (See Fig.

114)

FIG. 111: EDS WIZARD DIALOG BOX

FIG. 113: SELECTING THE HARDY EDS FILE

HI-3000 Series 42

Operation and Installation

FIG. 114: SELECTING THE HARDY EDS FILE

Step 11. Click on Next. The EDS File Installation Test

Results dialog box appears. (See Fig. 115)

Step 12. Cli ck on Next. The Change Graphic Image dialog

box appears. (See Fig. 116)

FIG. 115: EDS FILE INSTALLATION TEST RESULTS

DIALOG BOX

FIG. 116: CHANGE GRAPHIC IMAGE DIALOG BOX

Step 13. Click on Next. The Final Task Summary dialog box

appears. (See Fig. 117)

Step 14. Click on Next. The main page appears with Hardy

listed under Vendor. (See Fig. 118)

FIG. 117: FINAL TASK SUMMARY DIALOG BOX

43 Network

Installation

FIG. 118: HARDWARE/VENDOR/HARDY

INSTRUMENTS INC. INSTALLED

Step 1. Double Click on the Hardy Filler Icon. (See Fig.

119) The Hardy Filler Property List appears with

the General Tab selected. (See Fig. 120) Step 2. Click on the Module tab.

Step 15. Cli c k on the graph tab. Step 16. Cli c k on the + sign in the box next to Hardy Instru-

ments, Inc. The Communication Adapter folder flies out.

Step 17. Cli c k on the + sign next to the Com mu nicat ion

Adapter and the Hardy Series 3000 Instrument appears next to the Instrument Icon. In our example the Hardy Filler HI-3010.

Step 18. Double click on the Hardy Filler Icon and it appears

in the graph with value 00. (See Fig. 119)

Step 19. The EDS file installation is complete.

FIG. 119: GRAPH/HARDY FILLER ICON

Slave Mode Setup

The DeviceNet Module can operate in Master or Slave mode. To set the module to the slave mode, perform the following procedures.

FIG. 120: MODULE TAB/SELECTING SLAVE MODE

Step 3. Click on the Slave Mode button. (See Fig. 120) The

Slave Mode dialog box appears. (See Fig. 121)

FIG. 121: SLAVE MODE DIALOG BOX

Step 4. Click in the check box next to “Enable Slave

Mode” to enable the Slave Mode. Step 5. Under Polled set the number of bytes for the Rx and

Tx Sizes. Step 6. Click on the OK button. Step 7. Click on the Input Tab. The Input Page appears.

(See Fig. 122) Step 8. Click on the AutoMap button to Map the Inputs.

(See Fig. 123)

HI-3000 Series 44

Operation and Installation

FIG. 122: INPUT PAGE/SELECTING AUTOMAP

FIG. 123: INPUT PAGE/INPUTS MAPPED

Step 9. Click on the Output Tab. The Output Page appears.

(See Fig. 124)

Step 10. Click on the AutoMap button to Map the Outputs.

(See Fig. 125)

FIG. 124: OUTPUT PAGE/SELECTING AUTOMAP

FIG. 125: OUTPUT PAGE/OUTPUTS MAPPED

Step 11. Click on the OK button to return to the Main Menu.

The Slave Mode is set.

45 Network

Installation

Building a Scanlist in RSNetWorx

FIG. 126: GRAPH OF NETWORKED MODULES

Step 1. Double Click on the Hardy Filler Icon. (See Fig.

126) The Hardy Filler Property List appears. (See Fig. 127) In Properties, you construct the Scanlist, which includes the devices that will be scanned on the network.

Step 2. Click on the Scanlist tab. The Scanlist page

appears. (See Fig. 128)

NOTE: It is useful to know what you want to configure/

map at this point of the setup. See Operating the Instrument V ia DeviceNet/Mapping Section in the Individual HI 3000 Series manual(s) for this information.

FIG. 127: HARDY FILLER PROPERTIES LIST

FIG. 128: SCANLIST PAGE/AVAILABLE DEVICES

Step 3. Notice in the Available Devices field there are two

HI 200 DeviceNet Weigh Modules. Step 4. Click on the device(s) you want to appear on the

scan list.

Step 5. Click on the double arrow pointing to the Scanlist

to add the devices to the scanlist. (See Fig. 129)

HI-3000 Series 46

Operation and Installation

FIG. 129: SCANLIST PAGE/SCANLIST

Step 6. There are a few things on the scanlist page to pay

attention to.

• If you want to “Automap on Add”, click on the check box to select this function. This enables the scanlist to be attempted.

• In the Electronic Key area there are three check boxes. When checked, RSNetWorx remembers what version of the device you are adding to the scanlist as well as I/O mapping.

Step 7. Click on the Input Tab. The Input page appears.

(See Fig. 130)

Step 8. Here is where you can change the parameters for

the devices that the HI 3000 Series device is mapped to. Check you RSNetWorx manual for instructions.

Step 9. Click on OK and the Scanlist configuration is com-

plete.

FIG. 130: INPUT PAGE/CHANGE PARAMETERS

ControlNet Network Setup

RSNetWorx Setup for HI 3000 Series Instruments with ControlNet Option Card

Step 1. Download the Hardy EDS file either from the CD

that came with your instrument or go to the Hardy Instruments Website to get the most current file. Put the Hardy EDS file in the Rockwell Software folder. DO NOT PUT THE EDS FILE IN THE EDS FOLDER!

Step 2. From your computer desktop double click on the

RSNetWorx Icon. Step 3. Click on I/O Configuration/Add New Module Step 4. Click on Generic ControlNet Module Step 5. Add the following Information:

• Name - Choose a unique name for the HI 3000 Series module.

• Description - Type in a short description of the module.

• Comm Format - Select Data - INT

• Node - Select the Controlnet node number for the HI 3000 Series module.

• Input:

Assembly Instance: 100 Size: 127 INT

NOTE: The actual data from the module will always start

with word 2 (the third word) of the data. There

47 Network

Installation

are still 125 words but we have adjusted for the first two words which are not available.

• Output:

Assembly Instance: 150 Size: 125

• Configuration: Assembly Instance: 1 Size: 0

Schedule the Network Using RSNetW orx for ControlNet

Step 1. From your computer desktop double click on the

RSNetWorx Icon. Step 2. From the Network Menu select New. Step 3. Check the Edits Enabled box and go Online. Step 4. The Browse the Network window appears with the

list of available drivers. Step 5. Select the driver (e.g. AB_KTC-1) and click on

OK. Step 6. If the Online/Offline mismatch alert appears, select

the Use online data (upload) option and click on

OK. Step 7. The “Save As” display appears. Step 8. Enter an appropriate name for the ControlNet con-

figuration file and click on Save. Step 9. RSNetWorx browses the network for the attached

devices and provide a graphic of the devices con-

nected to the network including the HI 3000 Series

module. Step 10. Verify that the devices and their network node

addresses displayed are correct.

NOTE: (1) Remember that the requested packet interval

(RPI) for any of the devices on the network cannot be faster than the NUT.

NOTE: (2) This should be set to a value 3 or 4 above the

highest scheduled node on the network, in this case the 1756-CNB module at address 6.

NOTE: (3) At a minimum, this should be set to the high-

est node address on the network, in this case 1784-KTXC15 card at node 17.

Step 3. Click on OK

Survey the Network for Connected Devices

Next have RSNetWorx for ControlNet survey the network for all connected devices.

Step 1. Check the Edits Enabled box. Step 2. From the Selection pull down menu, select Survey

Network.

Step 3. A Network window with the HI 3000 Series Mod-

ule appears.

Schedule the Network and Save the Configuration

Step 1. From the Network menu, select Save. The Save

Configuration display appears.

Step 2. Click in the “Optimize and re-write schedule for all

connections” radio button and click OK.

Step 3. The network is now configured and scheduled and

the local controller is able to communicate with the remote HI 3000 Series device.

Verify the Network Properties

Make sure that the network update time (NUT), Max Scheduled Address, and Max Unscheduled Address are set correctly.

Step 1. Select Network from the main menu bar and Prop-

erties from the pull-down menu. The Network

Properties display appears. Step 2. Make sure that these parameters are set to the fol-

lowing values:

TABLE 19:

In This Field Select

Network_Update_Time(ms)

Max Scheduled Address

Max Unscheduled Address

5ms

(1)

(2)

(3)

Selecting the ControlNet Node Address from the Front Panel

Step 1. At the front panel click on the Setup/3 button. The

Configuration Menu appears. (See Fig. 131)

FIG. 131: CONFIGURATION MENU/SELECTING

SETUP

Step 2. Push the up or down arrows until the cursor is next

to “OPTIONS”. (See Fig. 132)

FIG. 132: CONFIGURATION MENU/SELECTING

Re mot e I/ O OFF Cont r ol N et I/ O ON ->

Contr ol N e t I/ O N ode A ddre ss 1

OPTIONS

Step 3. Press the Enter button. The Options submenu

appears with Remote I/O selected. (See Fig. 133)

Step 4. If the cursor is not in front of ControlNet I/O, push

the up arrow until the cursor is aligned with ControlNet I/O. (See Fig. 133)

Step 5. Press the Enter button. The ControlNet I/O Menu

appears. (See Fig. 134)

HI-3000 Series 48

Operation and Installation

FIG. 135: ELECTING CONFIGURATION FROM THE

HOME PAGE OF THE HI 3000 INSTRUMENT

OPTIONS

FIG. 133: OPTIONS/SELECTING REMOTE I/O

FIG. 134: CONTROLNET I/0 MENU/SELECTING

THE NODE ADDRESS

Step 6. Press the left or right arrow buttons to select the

node address of this instrument. (See Fig. 134)

Step 7. Press the Enter button to set the entry. Step 8. Press the Exit button until the Main Menu appears.

FIG. 136: CONFIGURATION PAGE/SELECTING

OPTIONS

Step 2. Click on Options. (See Fig. 179) The Configura-

tion-Options appears listing the option cards that are installed in this instrument. (See Fig. 137)

Selecting the ControlNet Node Address from the Web Page

Step 1. From the Home page of the HI 3000 Instrument,

click on Configuration. (See Fig. 135) The Configuration Page appears. (See Fig. 136)

49 Network

24VDC

VOLTAGE SELECTOR

RUN-P RUN

STOP MRES

SF BATF DC5VDC5V FRCE RUN STOP

CPU315-2DP

SIEMENS

SIMATIC

Personal

Computer

Siemens

PLC

Drop Lines

Installation

FIG . 137: CONFIGURATION - OPTIONS/SELECTING

VIEW CONTROLNET CONFIGURATION OPTION

Initialization Process

T o be able to add an HI 3000 Series Instrument to a ProfibusDP network, you need a PC and software such as Siemens Step 7™, Simatic Manager or equal, that allows the Profibus-DP PLC and the HI 3000 Series Instrument to exchange data. Profibus Specifications are located in the Installation and Service Manual for each HI 3000 Series Instrument.

Profibus-DP .GSD File

All devices connected to a Profibus-DP network requires a *.gsd file. The *.gsd file contains all the parameters including the baud rate, table formats and necessary data required by the network PLC when an HI 3000 Series Instrument is connected to the network.

Step 3. Click on View ControlNet Configuration. (See Fig.

137) The ControlNet Configuration Page appears.

(See Fig. 138)

FIG. 138: CONTROLNET CONFIGURATION PAGE/

SELECTING THE NODE ADDRESS

Step 4. Double Click in the Node: Text field. (See Fig. 138)

Enter the node address of this HI 3000 instrument.

(Node Address Range: 0-99) Step 5. Click on Set Parameters. The Node address is set

for this instrument.

A copy of the *.gsd file can be found on the CD that comes with the instrument or at the Hardy Website or at http:// www.profibus.com/libraries.html.

Whichever Simatic Manager you select, you must go through these three steps:

Step 1. Connect the HI 3000 Series Instrument to the Profi-

bus DP network and verify the address. (See Fig.

140) (Installation and Cabling Instructions are located in the Cabling Section of this Manual)

Step 2. Connect the PC to the Trunk Line. Load the config-

uration properties to the initialization software on the PC and transfer them to the PLC.

Step 3. Install the *.gsd file, and map I/O data table proper-

ties to the instrument.

Trunk Line

PROFIBUS-DP Network Setup

FIG. 139: PROFIBUS LOGO

NOTE: Hardy Pr ocess Solutions is a member of Pr ofibus

International.

HI 3000 Series Instrume nt

FIG. 140: SIMPLE PROFIBUS NETWORK WITH

TRUNK AND DROP LINES

Pre-Initialization Procedures

Step 1. Inspect the network cables and make sure that the

cables have been installed correctly and satisfy the Profibus-DP guidelines for the data transmission baud rate(s) required. (See the Cabling Chapter/ Profibus Installation in this manual for Profibus-DP cable specifications and cabling guidelines.)

HI-3000 Series 50

Operation and Installation

Step 2. Select the Node address for the HI 3000 Series.

(See below) This can be done before or after Initialization.

Step 3. Cycle power, or perform the two previous steps

before powering up your network. Address selection can only occur after cycling the power. Make sure that the software you use will detect the values as you have set them.

CAUTION: T

DURING OPERATION. IF THE ADDRESS IS MODIFIED WHILE THE POWER IS ON, AN INTERNAL ERROR COULD BE GEN- ERATED AND THE MODULE DISCONNECTED FROM THE NET- WORK.

HE ADDRESS SHOULD NEVER BE CHANGED

NOTE: Profibus-DP provides a very flexible network

solution. In addition to the basic guideline provided in this manual, your installation could require procedures that are beyond the scope of this manual. For more information and to locate lists of links to other sources of Profibus-DP information, check the Profibus website at http:// www.profibus.com.

Step 4. Complete any additional configuration that is

required by your PLC for initialization. Our initialization example is for a Siemens PLC. Your PLC initialization requirements may differ.

Step 5. Install the *.GSD file for the HI 3000 Series Instru-

ment you connected to the Profibus Network.

Initialization Procedures

NOTE: The examples provided are taken from the Sie-

mens Step 7™, Simatic Manager Software. Your software will vary from these procedures. Step 7™ is a trademark of the Siemens Corporation.

FIG. 141: HARDWARE CATALOG/SELECTING

ANYBUS-S PDP FOLDER

Step 2. Click on the “+” to expand the Additional Field

Devices Folder. (See Fig. 141)

Step 3. Click on the “+” to expand the General Folder. (See

Fig. 141)

Step 4. Highlight the CPU you selected in the UR dialog

box.

Step 5. Double Click on ANYBUS-S PDP or drag and drop

the ANYBUS-S PDP folder to the Profibus-DP Network. The Parameters dialog box appears. (See Fig. 142)

Step 6. You can set the address of the instrument here if

necessary.

Step 1. In the Siemens Step 7™, Simatic Manager open the

Hardware Catalog. (See Fig. 141)

FIG. 142: ANYBUS-S PDP PARAMETERS DIALOG

BOX

Step 7. Click on “+” to expand the ANYBUS-S PDP

folder. (See Fig. 143)

51 Network

Installation

FIG. 143: SELECTING THE INPUT AND OUTPUT

SIZE

NOTE: The HI 3000 Series Input and Output Sizes are

expressed in words. Many of the Profibus Network Management software Input and Output Sizes are expressed in bytes. Make sure that the Input/Output selection matches the Input and Output Sizes of the HI 3000 Series Instruments.

Step 8. Select the Input and Output Sizes that match the

Input and Output Size setup in the HI 3000 Series

Instrument. You can also use a combination of

selections that add up to the desired length. The

Output and Input Sizes have a range from 0 to 122

words. The combined Output and Input Sizes can-

not exceed 208 words. Step 9. In our example the Input and Output Size set in the

HI 3000 Series instrument is 64 words. In this case

the Input and Output Sizes are equal so we selected

the IN/OUT:128Byte (64 word). Step 10. Highlight Slot 1. Double click on IN/OUT:128Byte

(64 word). The Input and Output appear in Slot 1

and Slot 2 listing the Module, Order Number and

the I Address (Input Address) and Q Address (Out-

put Address). Step 11. The HI 3000 Series (ANYBUS) module appears in

the Profibus Network. (See Fig. 144)

FIG. 144: ANYBUS-S PDP APPEARS IN THE

NETWORK

Step 12. Click on the Down Load Icon to download the con-

figuration to the PLC. (See Fig. 145) The Select Destination Module dialog box appears. (See Fig.

146)

Download Button

FIG. 145: DOWNLOADING HI 3000 SERIES

CONFIGURATION

FIG. 146: SELECT DESTINATION MODULE

DIALOG BOX

HI-3000 Series 52

Operation and Installation

FIG. 148: DOWNLOADING CONFIGURATION

PROMPT

Step 15. When the download is complete the HW Config

dialog box should look something like this. (See Fig. 149)

Step 13. Click on OK. The Select Station Address Dialog

box appears. (See Fig. 147)

FIG. 147: SELECT STATION ADDRESS DIALOG

BOX

Step 14. Click on OK. A prompt appears indicating that the

Step 7 is downloading the configuration to the PLC. (See Fig. 148)

FIG. 149: INITIALIZATION COMPLETE

Step 16. Initialization is complete.

Selecting the Profibus Node Address from the Front Panel

Step 1. At the front panel click on the Setup/3 button. The

Configuration Menu appears. (See Fig. 150)

FIG. 150: CONFIGURATION MENU/SELECTING

SETUP

53 Network

Cont r ol N et I/ O OFF -> PR O F IBUS I/ O ON - >

PROFIBUS I/ O

Ou tput S ize 64w

Installation

Step 2. Push the up or down arrows until the cursor is next

to “OPTIONS”. (See Fig. 151)

FIG. 151: CONFIGURATION MENU/SELECTING

OPTIONS

Step 3. Press the Enter button. The Options submenu

appears with Remote I/O selected. (See Fig. 198) Step 4. If the cursor is not in front of Profibus I/O, push the

up arrow until the cursor is aligned with Profibus I/

O. Step 5. Press the Enter button. The Profibus I/O Menu

appears. (See Fig. 153)

OPTIONS Re mot e I/ O OFF ->

Input/Output selection matches the Input and Output Sizes of the HI 3000 Series Instruments.

Step 10. Press the Enter button to set the entry. Step 11. Press the down arrow butt on until the cursor is in

front of Input Size.

Step 12. Press the left or right arrows to increase or decrease

the Input Size or enter the value. Step 13. Press the Enter button to set the entry. Step 14. Press the Ex it button until the Main Menu appears. Step 15. Cycle the power.

Selecting the Profibus Node Address from the W eb Page

From the Home page of the HI 3000 Instrument, click on Configuration. (See Fig. 154) The Configuration Page appears. (See Fig. 155)

FIG. 152: OPTIONS/SELECTING PROFIBUS I/0

N ode A ddre ss 1

Input S ize 64w

FIG. 153: PROFIBUS I/0 MENU/SELECTING THE

NODE ADDRESS

Step 6. Press the left or right arrow buttons to select the

node address of this instrument or enter the address. Step 7. Press the Enter button to set the entry. Step 8. Press the down arrow button until the cursor is in

front of Output Size. The Output and Input Sizes

have a range from 0 to 122 words. The combined

Output and Input Sizes cannot exceed 208 words. Step 9. Press the left or right arrows to increase or decrease

the Output Size or enter the value.

NOTE: The HI 3000 Series Input and Output Sizes are

expressed in words. Many of the Profibus Network Management software Input and Output Sizes are expressed in bytes. Make sure that the

FIG. 154: SELECTING CONFIGURATION FROM

THE HOME PAGE OF THE HI 3000 INSTRUMENT

FIG. 155: CONFIGURATION PAGE/SELECTING

OPTIONS

HI-3000 Series 54

Operation and Installation

Step 16. Cli ck on Opt ions. (See Fig. 155) Th e Configura-

tion-Options appears listing the option cards that are installed in this instrument. (See Fig. 156)

FIG . 156: CONFIGURATION - OPTIONS/SELECTING

VIEW PROFIBUS CONFIGURATION OPTION

Step 17. Cli ck on View Profibus Configuration. (See Fig.

156) The Profibus Configuration page appears. (See Fig. 157)

Step 23. Tap on Enter to set the entry. (See Fig. 207) Step 24. Tap on Down to move the cursor in front of Output

Size. The Output and Input Sizes have a range from 0 to 122 words. The combined Output and Input Sizes cannot exceed 208 words.

Step 25. Tap on Right or Left to increase or decrease the

Output size.

NOTE: The HI 3000 Series Input and Output Sizes are

Step 26. Tap on Enter to set the entry. (See Fig. 207) Step 27. Tap on Down to move the cursor in front of Input

Size.

Step 28. Tap on Right or Left to increase or decrease the

Input size. Step 29. Tap on Enter to set the entry. Step 30. Tap on Exit to return to the Main Menu.

MODBUS - TCP/IP Over Ethernet

About MODBUS/TCP/IP Over Ethernet

FIG. 157: PROFIBUS CONFIGURATION PAGE/

SELECTING THE NODE ADDRESS

Step 18. Double Click in the Node: T ext field. (See Fig. 157)

Enter the node address of this HI 3000 instrument. (Node Address Range: 0-99)

Step 19. Double Click in the Output Table Size (words):

Text Field. Enter the Output Table Size for your application. Default is 64 words.

Step 20. Double Click in the Input Table Size (words): Text

field. Enter the Input Table Size for your application. Default is 64 words.

Step 21. Cli ck on Set Parameters. The Node address is set

for this instrument.

MODBUS is an application layer messaging protocol, positioned at level 7 of the OSI model, that provides client/server communication between devices connected on different types of buses or networks. Support for the simple and elegant structure of MODBUS continues to grow. The Internet community can access MODBUS at a reserved system port 502 on the TCP/IP stack.

MODBUS is a request/reply protocol and offers services specified by function codes. MODBUS function codes are elements of MODBUS request/reply PDUs. The objective of this document is to describe the function codes used within the framework of MODBUS transactions.

Step 22. Tap on Left or Right until the node address you

want for this instrument appears.

55 Network

on TCP

TCP

Other

ModBus +/ HDLC

Physical Layer

Master/Slave

EIA/TIA - 232 or EIA/TIA - 485

Ethernet II/802.3

Ethernet

Physical Layer

Installation

MODBUS is an application layer messaging protocol for client/server communication between devices connected on different types of buses or networks. (See Fig. 159)

Modbus Application Layer

Modbus

FIG. 158: MODBUS COMMUNICATION DIAGRAM

It is currently implemented for the HI 3000 product line using:

1. TCP/IP over Ethernet.

Installing MODBUS

Enabling MODBUS in the HI 3000 Module

MODBUS is an optional network communication protocol and requires a Key to enable. You can purchase the option with the Key by contacting your local Hardy Instruments Representative or Hardy Instruments Customer Service.

Step 1. From the HI 3000 module home page, click on

Configuration. (See Fig. 159) The Configuration Page appears. (See Fig. 160)

FIG. 160: CONFIGURATION/SELECTING OPTIONS

Step 2. Click on Options. The Configuration - Options

page appears. (See Fig. 161)

FIG . 161: CONFIGURATION - OPTIONS/SELECTING

MODBUS

Step 3. Click on Modbus. MODBUS-Options page

appears. (See Fig. 162)

FIG. 159: MACHINE MONITOR/SELECTING

CONFIGURATION

FIG. 162: MODBUS - OPTIONS PAGE

Step 4. Click on the Modbus pull down list.

Step 5. Select ON.

Step 6. Click in the Modbus Key text field.

Step 7. Enter the Modbus Key.

Step 8. Click on the Set Parameter button. Step 9. This procedure activates the Modbus option on in

the instrument.

Step 10. The HI 300 0 module is Modbus enabled. (See Fig.

163)

FIG. 163: MODBUS - OPTIONS/ENABLED]

Step 11. You can now map from your client (PLC) to the HI

3000 module via Modbus.

Installing Hardy Modbus-Link

HI-3000 Series 56

Operation and Installation

FIG. 164: HARDY MODBUS-LINK DISPLAY

Step 4. Click on the Connection pull down menu. (See Fig.

165)

If you do not have a PLC or other client, Hardy has provided the Hardy Modbus-Link Client to communicate with the HI 3000 module. For the sake of clarity the Client/Server definitions are as follows:

• Client - The module asking for data.

• Server - The module providing the data.

The Hardy Modbus-Link will not work without the key. To purchase the Modbus Option with the key, contact your local Hardy Instruments Representative or Hardy Instruments, Customer Service.

Step 1. On the Documentation CD you received with your

HI 3000 Instrument you will find a copy of the Hardy Modbus-Link Software. If you do not have the CD that came with your instrument you can go to the HI 3000 Resources Web page and download the application from there.

Step 2. Double click on the Hardy Modbus-Link .exe file to

install the software on your PC. Once the Installation is complete a Hardy Modbus-Link icon appears on your Desktop.

Step 3. Double click the Hardy Modbus-Link icon. The

Hardy Modbus-Link display appears. (See Fig.

164)

FIG. 165: HARDY MODBUS-LINK/SELECTING

CONNECT

Step 5. Click on “Connect”, the TCP/IP Connection display

appears. (See Fig. 166)

• If TCP/IP is not selected, click on the pull down list and select it. (See Fig. 167)

57 Network

Installation

FIG. 166: TCP/IP CONNECTION DISPLAY

Step 7. Click on OK. The red “No Connection” disappears

and the values at the top of the page start to change.

Step 8. You are now connected from your PC to the HI

3000 module.

Step 9. To verify that you have two (2) way communication

do the following:

• From the Mapping web page of the HI 3000 instrument you want to communicate with, click on the Scratchpad pull down menu. (See Fig. 169)

• Click on “Float Variable 4”.

• Click on the Select button. “HFO4=” appears in the Map: text field. (See Fig.

170)

FIG. 167: TCP/IP CONNECTION DISPLAY/

SELECTING TCP/IP

Step 6. Click in the IP Address text field and type in the IP

address of the HI 3000 module you want to communicate with. (See Fig. 168)

FIG. 168: TCP/IP CONNECTION DISPLAY/

ENTERING THE IP ADDRESS

FIG. 169: MAPPING DISPLAY/CLICKING ON

DESTINATION - SCRATCHPAD: HFO4 (HARDY

FLOAT OUT - WORD 4)

FIG. 170: MAPPING DISPLAY/SELECTING

DESTINATION - SCRATCHPAD: HFO4

• Click on the Network pull down list.

• Click on Modbus Float In (MFI0). (See Fig. 171)

• Keep the default word 0.

• Click on the Select button. The Destination and Source appear in the Map: text field. (HFO4=MFI0)

HI-3000 Series 58

Operation and Installation

FIG. 173: MAPPING DISPLAY/HFO - FLOAT

VARIABLES/ENTERING A VALUE FOR WORD 0

• Click on the Enter button.

• Go to the Hardy Modbus-Link Display. (See Fig. 174) Minimize the Web Page, do not close the browser.

FIG. 171: MAPPING DISPLAY/SELECTING SOURCE

- MFI0 (MODBUS FLOAT IN - WORD 0)

• Click on the Map button. The Destination and Source are mapped to the HI 3000 module. To recap we mapped the Modbus Float In, word 0 to Hardy Float Out, Word

4). (See Fig. 172)

FIG. 174: HARDY MODBUS-LINK DISPLAY/

SELECTING DISPLAY/FLOAT INVERSE

• Click on the Display pull down menu. (See Fig. 174)

• Click on Float Inverse. The value we entered from the Mapping page appears to the right of the “00000 =” which is “555.0000” (See Fig. 175)

FIG. 172: MAPPING DISPLAY/MAPPING THE

SOURCE TO THE DESTINATION

• Double click in the HFO (Hardy Float Out) text field 0.

• Type in a value. For our example we used the value “555.0000”. (See Fig. 173)

59 Network

Installation

FIG. 175: HARDY MODBUS-LINK DISPLAY/555.0000

APPEARS

• Click on button 23, (See Fig. 176) the Read/Write Multiple Registers. The Write multiple registers display appears. (See Fig. 177)

FIG. 176: HARDY MODBUS-LINK DISPLAY/

SELECTING BUTTON 23 - READ/WRITE

MULTIPLE REGISTERS

FIG. 177: HARDY MODBUS-LINK DISPLAY/ WRITER MULTIPLE REGISTERS DISPLAY

• Double click on “555.0000”. (See Fig.

177) The Enter V alue display appears with the value 555 which was sent from the HI 3000 module. (See Fig. 178)

FIG. 178: HARDY MODBUS-LINK/ENTER VALUE

DISPLAY

Step 10. Double click in the text field to highlight the value.

In our example “555”.

Step 11. Enter a new number. We entered “999”. (See Fig.

179)

FIG. 179: HARDY MODBUS-LINK/ENTER VALUE

DISPLAY/ENTERING 999

Step 12. Click on OK. The Write Multiple Registers display

appears with “999.0000” in place of “555.0000”. (See Fig. 180)

FIG. 180: HARDY MODBUS-LINK/WRITE

MULTIPLE REGISTERS/SENDING NEW VALUE

Step 13. Cli ck on the Send button. A Response pop up

appears indicating that the Response from the HI 3000 module was received. (See Fig. 181)

HI-3000 Series 60

Operation and Installation

Step 15. Go to the Mapping Display of your HI 3000 mod-

ule. The value “999.0000” appears in the HFO Float Variables, word 4. (See Fig. 182)

FIG. 182: MAPPING DISPLAY WITH VALUE

“999.0000” RECEIVED FROM THE HARDY

MODBUS-LINK CLIENT

Step 16. This verifies that you have two way communication

between the Client (Hardy Modbus-Link) and the Server (HI 3000 Module). You are now able to Write and Read values from/to the HI 3000 Instrument.

NOTE: For more examples please check the Documenta-

tion CD you received with your instrument. You will find tutorials in the ModBus/Tutorials folder.

FIG. 181: RESPONSE OK POP UP

• Click on OK.

Step 14. In the event you get an error message, check the

following:

• Function Not Supported - Does not allow you to use the selected function. Use a different function.

• Address Error - Wrong IP address of the register you want to send the data. Get and enter the correct IP address Your can get the correct IP address from your Network Administrator.

• Byte Count Error - The Byte count is incorrect. Enter the correct byte count.

• Value Error - The Value entered does not match the variable type. Enter the correct a value that is equal to or less than the variable type.

• Request Error - Your want to Read and you select Write. Make sure you select the correct Request Error.

Step 17. For information about setting up communication

from your Modbus Client please refer to the documentation that came with your Client.

Step 18. If you want more Mapping information for your HI

3000 instrument, consult the Service Manual for the module you purchased.

Using MODBUS with Excel

MODBUS can connect to an Excel spreadsheet for monitoring. If you have Excel installed on your computer, just do the following:

Step 1. Open the 3600 modbus.xls file in the MODBUS

folder on the Documentation CD that came with

your HI 3000 Series instrument. Step 2. Click on the Enable Macros button. Step 3. Click on the Start Modbus button. Step 4. If you have lost your CD, From your Machine

Monitor Home Page, Click on the HI 3000 Series

Online Support. Step 5. Click on Support. Step 6. Click on Sample Programs. Step 7. Download the 3600 modbus.xls file to your com-

puter.

OPC Network Setup

61 Network

OPC Client OPC Server

Installation

FIG. 183: OPC HETEROGENEOUS COMPUTING ENVIRONMENT

OPC SERVER

The Hardy OPC server is an optional communication network software package that is a configurable I/O server designed to transfer data between your data collection and display software and the Hardy HI 3000 modules. (See Fig.

233) To purchase the OPC server option, contact your local Hardy Representative or Hardy Instruments Customer Service.

Installation instructions are provided with the OPC Server software. Refer to the OPC I/O Server Quick Start Manual to install and configure the I/O server. Remember the OPC Server is just that, a Server. Nothing will happen unless a client asks for information. Some client application must be present and asking for information. (See Fig. 184)

Step 1. Once you have installed the Descartes

Omniserver™ OPC Server, click on Start.

NOTE: Descartes Omniserver™ is the trademark of Des-

cartes Systems Sciences™.

Step 2. Move your mouse to Programs.

Step 3. Move your mouse to the right and over Descartes

Omniserver vs 2.0.

Step 4. Continue moving your mouse to the right until you

find Omniserver Configuration.

Step 5. Click on Omniserver Configuration. The

Omniserver Configuration dialog box appears. (See Fig. 185)

FIG. 184: OPC CLIENT/SERVER/ITEMS

Configuring Omniserver to Communicate with an HI 3000

Winsock Configuration

Module

FIG . 185: OMNISERVER CONFIGURATION DIALOG

BOX

Step 6. Click on the File pull down menu. (See Fig. 186)

HI-3000 Series 62

Operation and Installation

FIG . 18 6: OMNISERVER CONFIGURATION DI ALOG

BOX

Step 7. Click on New. Step 8. Move the cursor to the right until the flyout menu

appears.

Step 9. Click on Winsock Device. (See Fig. 186) The Win-

sock Device Configuration dialog box appears. (See Fig. 187)

FIG. 188: WINSOCK CONFIGURATION/ENTERING

HI 3000 SETUP PARAMETERS

Step 11. Click in the Address text field. Type in the IP

address of the HI 3000 device to which you want to

connect. In our example we used 192.168.110.27

which is the IP address for an HI 3601 Machine

Monitor. Step 12. Click in the Port text field. Enter the number

“1024” without the quotation marks. Step 13. Click in the Listen Port text field. Enter the number

“1024” without the quotations marks. Step 14. Click in the Reply Time out to select the tim (in

milliseconds) you want to wait until the instrument

replies. We selected 250 MSecs. Your application

will require a different reply time. Step 15. If you wan t to see if the HI 3000 modul e is con-

nected, click on the Ping button. If the instrument is

connected you should receive messages back like

the ones below: (See Fig. 189)

FIG. 187: WINSOCK DEVICE CONFIGURATION/

DEFAULT PARAMETERS

Step 10. If UDP is not selected, click on the Type pull down

list. Click on UDP to select it. (See Fig. 188)

FIG. 189: PINGING HI 3000 MODULE/CONNECTION

INDICATED

Step 16. Click on the Close button. Step 17. Click on the OK button. An Icon appears with the

IP address of the HI 3000 device you just connected

to. (See Fig. 190)

63 Network

Installation

FIG. 190: HI 3000 DEVICE ICON WITH IP ADDRESS

Protocol Configuration

Step 1. Under Configuration, Click on the Protocols Icon.

(See Fig. 190) The Protocols dialog box appears. (See Fig. 191)

FIG. 191: PROTOCOLS DIALOG BOX

Step 2. Click on the File pull down menu. Step 3. Click on New. Step 4. Slide the cursor to the right until the flyout menu

appears. (See Fig. 191) Click on Protocols.

Step 5. The Protocol Definition dialog box appears. (See

Fig. 192)

FIG. 192: PROTOCOL DEFINITION/DOUBLE OR

RIGHT CLICK ON PROTOCOL SETTINGS

Step 6. Double or Right Click on Protocol Settings. (See

Fig. 192) The Protocol Definition dialog box appears. (See Fig. 193)

FIG. 193: PROTOCOLS DEFINITION DIALOG BOX/

CREATING PROTOCOL NAME AND DESCRIPTION

Step 7. In the Protocol Name text field, type in

“HARDYOPC_FLOAT” without the quotation marks.

Step 8. Click in the Description text field. Type in whatever

you want to describe this protocol. We entered “UDP data regarded as floats!”.

Step 9. If you want to change the Maximum Message

Length, click in the Maximum Message Length text field. Type in the length of message you want. We

entered “256”. Step 10. Click in the Protocol is enabled check box. Step 11. Click in Ignore intermediate writes to the same item

check box. Step 12. Click on the Binary Formats tab. The Binary For-

mat page appears. (See Fig. 194)

FIG. 194: PROTOCOL DEFINITION/BINARY

FORMATS PAGE

Step 13. Click on the Two-Byte Integer pull down list. Click

on “MSB...LSB”. Step 14. Click on the Four-Byte Integer pull down list.

Step 15. Click on “MSB....LSB”.

Step 16. Click on the “Four-Byte Float” pull down menu. Step 17. Click on “IEEE: MSB...LSB”. Step 18. Click on the Translations Tab. The Translations

page appears. (See Fig. 195) There should be noth-

ing in the text area. The two check boxes should be

checked.

HI-3000 Series 64

Operation and Installation

FIG. 196: PROTOCOL SETTINGS WITH NEW

PROTOCOL DEFINITIONS

Step 20. Click on the Topics Icon. (See Fig. 197) The T opics

page appears. (See Fig. 198)

Topics Configuration

FIG. 195: PROTOCOLS DEFINITION

Step 19. Cli ck on the OK button to select the Protocol Defi-

nition parameters. The Protocol Settings with the

new protocol definition appears. (See Fig. 196)

FIG. 197: SELECTING TOPICS ICON

FIG. 198: TOPICS PAGE/SELECTING A NEW TOPIC

Step 1. Click on the File pull down menu. Step 2. Click on New. Step 3. Move the cursor to the right until the fly out menu

appears.

65 Network

Installation

Step 4. Click on Topic. (See Fig. 198) The Topic Definition

dialog box appears. (See Fig. 199)

FIG. 200: TOPIC DEFINITION/VARIABLES PAGE

FIG. 199: TOPIC DEFINITION DIALOG BOX/

CREATING TOPIC DEFINITION

Step 5. Click in the Topic Name text field. Enter a descrip-

tive name for the Topic. In our example we entered HardyFloat.

NOTE: The topic name must be one word. Do not put

spaces between the words.

Step 6. Click in the Description text field. Enter a descrip-

tive name for the topic. We entered “UDP data regarded as float”.

Step 7. Click in the Update Interval text field. The Update

interval is the amount of time between updates. In our example we selected 20 Milliseconds.

Step 8. Click in the Write Delay text field. Select the time

you want a write to delay before writing to a file. In our example we selected 0 milliseconds.

Step 9. Click on the Protocol pull down list. Click on

“HARDYOPC_FLOAT - UDP data regarded as float.”

Step 10. Click on the Device pull down list. Click on the IP

Address of the device you are configuring. In our example the IP Address selected is:

• UDP_192_168_110_27_1024

Step 11. Click on the Variables tab. The Variables page

appears. (See Fig. 200) The Variables Page should be empty.

Step 12. Click on the OK button to select the Topic Defini-

tion parameters. A HardyFloat Topic Icon appears. (See Fig. 201)

FIG. 201: TOPIC DEFINITION/HARDYFLOAT ICON

Step 13. Click on the Protocols Icon again. The Protocol

page appears. (See Fig. 202)

Step 14. Click once on HA RDYOPC_FLOAT to high light

the selection. Step 15. Click on the File pull down menu. Step 16. Click on New. Step 17. Move the cursor to the right until the fly-out menu

appears. (See Fig. 203) Step 18. Click on Item. The Item Definition dialog box

appears. (See Fig. 204)

Items Definition Setup

FIG. 202: PROTOCOL PAGE/HIGHLIGHTING

HARDYOPC_FLOAT

HI-3000 Series 66

Operation and Installation

Step 5. Click on the Data Type pull down menu. Step 6. Click on Real. Step 7. Click in the check box next to “Item is Read Only”. Step 8. Click in the check box next to “Item is Enabled”.

There now should be a check in each box.

Step 9. Click on the Initial Value tab. Step 10. The Initial Value page appears. (See Fig. 205)

FIG. 203: PROTOCOL PAGE/SELECTING NEW

ITEM

FIG. 205: ITEM DEFINITION

Step 11. Click in the check box next to “Item has an initial

value”.

Step 12. Click in the Initial Value text field and enter the ini-

tial value you want to use for this item. We entered

0.0 for Item FI00.

Step 13. Click on the OK button to select the item definition. Step 14. Click on the File pull down menu. Step 15. Click on New. Step 16. Continue the item definition process until you have

entered all the items (FI00...FI62).

Step 17. Move the cursor to the right until Item appears. Step 18. Cli c k on It em. The Item Definitio n dialog box

appears. (See Fig. 206)

FIG. 204: ITEM DEFINITION DIALOG BOX

Step 1. Click in the Item text field. Step 2. Enter “FI00” in the field. Float In 0.0 value. Step 3. Click in the Description text field. Step 4. Enter a description of the Item. In our example we

entered “float, input from unit” without the quotation marks.

FIG. 206: ITEM DEFINITION/ENTERIN G FO00

67 Network

Installation

Step 19. Click in the Item text field. Step 20. This time enter “FO00”.

NOTE: The first O is the letter O. The second and third

0’s are the number zero “0”. Be careful not to mix them up. You must also enter a two dig it value.

Step 21. Enter a description of the Item. In our example we

entered “float, written to unit” without the quota-

tion marks. Step 22. Click on the Data Type pull down menu. Step 23. Cli c k on Real. Step 24. Click in the check box next to “Item is Read Only”. Step 25. Click in the check box next to “Item is Enabled”.

There now should be a check in each box. Step 26. Click on the Initial Value tab. Step 27. The Initial Value page appears. (See Fig. 207)

FIG. 208: PROTOCOL PAGE/ITEM LIST ENTERED

Step 32. Repeat the Item Definition three more times and

enter the information in Figs. 209, 210, 211.

FIG. 207: ITEM DEFINITION

Step 28. Cli c k in the check bo x next to “Item has an initial

value”. Step 29. Click in the Initial Value text field and enter the ini-

tial value you want to use for this item. We entered

0.0 for Item FO00. Step 30. Click on the OK button to select the item definition. Step 31. Continue the item definition process until you have

entered all the items (FO00...FO62). (See Fig. 208)

FIG. 209: ITEM DEFINITION/SEND DATA TRIGGER

FIG. 210: ITEM DEFINITION/SEQUENCE NUMBER

FIG. 211: ITEM DEFINITION/SEQUENCE NUMBER

OUT

HI-3000 Series 68

Operation and Installation

Step 33. Click on File. Step 34. Click on New. Step 35. Cli ck on Host Message (See Fig. 212) The Host

Message Definition page appears. (See Fig. 213)

FIG. 212: PROTOCOL PAGE/SELECTING HOST

MESSAGE

Host Message Configuration

FIG. 213: HOST MESSAGE DEFINITION

Step 1. With the General tab selected, click in the Message

Name text field.

Step 2. Enter “SendData” (all one word) without the quota-

tion marks. Step 3. Click in the Definition text field. Step 4. Enter ”Write FO00...FO62” without the quotation

marks. Step 5. Click on the Type pull down menu. Step 6. Click on Write. Step 7. Make sure that the check boxes are checked for

“Message should be automatically activated” and

“Message is enabled.” Step 8. Click on the Request tab. The Request page appears

with nothing entered in the text field. (See Fig. 214)

69 Network

Installation

FIG. 214: REQUEST PAGE WITH NO REQUEST

MESSAGE

Step 9. On the Documentation CD that you received with

your instrument, you will see two (2) OPC DPD files, “OPCFloat DPD” & “OPCMiscellaneous DPD”. When retrofitting or in the event you do not have the HI 3000 Resource CD, do the following:

FIG. 216: HI 3000 SUPPORT SITE

• Click on HI 3000 Series Downloads. The Downloads Page appears.

• Next to EPS Downloads, click on OPC Float DPD. (See Fig. 217) The File Download dialog box appears. (See Fig. 218)

• From the Web Page click on the www Link, HI 3000 Series Support Site. (See Fig. 215) The Support Site Web Page appears. (See Fig. 216)

FIG. 215: SELECTING WWW LINK

FIG. 217: EPS FILES/SELECTING OPC FLOAT DPD

FILE

FIG. 218: FILE DOWNLOAD DIALOG BOX

Step 10. Click on the Save button. (See Fig. 218) The “Save

As” dialog box appears. (See Fig. 219)

FIG. 219: SAVE AS DIALOG BOX/SELECTING

PROGRAM FILES

Step 11. Double click on “Program Files”. The Program

Files folder list appears. (See Fig. 220)

HI-3000 Series 70

Operation and Installation

Step 13. Save the DPD file in the Omniserver folder. DO

NOT make a special folder for the .dpd files.

Step 14. Repeat the process for the “OPCMiscellaneous

DPD” file.

Step 15. When you open the Omniserver application the

Host Message is already configured for you.

Step 16. If you do not have access to the DPD files, click in

the text field and enter the following information. (See Fig. 222)

• {0:2UB} {FO00:RB}{FO02:RB}{FO04:RB}{FO06:RB} {FO08:RB}{FO10:RB}{FO12:RB}{FO14:RB} {FO16:RB}{FO18:RB}{FO20:RB}{FO22:RB} {FO24:RB}{FO26:RB}{FO28:RB}{FO30:RB} {FO32:RB}{FO34:RB}{FO36:RB}{FO38:RB} {FO40:RB}{FO42:RB}{FO44:RB}{FO46:RB} {FO48:RB}{FO50:RB}{FO52:RB}{FO54:RB} {FO56:RB}{FO58:RB}{FO60:RB}{FO62:RB} {SeqNumOut:4UB}

FIG. 220: PROGRAM FILES/SELECTING

DESCARTES OMNISERVER

Step 12. Double click on Descartes Omniserver V2.0. The

Descartes Omniserver folder opens. (See Fig. 221)

FIG. 221: OMNISERVER FOLDER SAVING DPD

FILE

FIG. 222: HOST MESSAGE

NOTE: Everything must be correct in the Host Message

or the server will not work properly.

Step 17. Click on the Chains and Triggers tab. (See Fig. 222)

The Chains and Triggers page appears. (See Fig.

223)

71 Network

Installation

FIG. 223: CHAINS AND TRIGGERS PAGE

Step 18. Cli c k on the Trigger Point pull down list. Step 19. Click on “SendDataTrigger - Trigger to write

FO00...FO62 to” to select this Trigger Point (See Fig. 223)

Step 20. Click on the OK button to save the selections.

FIG. 225: UNSOLICITED MESSAGE DEFINITION

PAGE

Step 2. Click in the Message Name text field. Step 3. Enter “UDP_DATA”. Step 4. Click in the Description text field. Step 5. Enter “UDP data, received from device” (See Fig.

226)

Unsolicited Message Definition

Step 1. Click on Unsolicited Messages. (See Fig. 224) The

Unsolicited Message Definition dialog box appears. (See Fig. 225)

FIG. 224: PROTOCOL DEFINITION/SELECTING

UNSOLICITED MESSAGES

FIG. 226: UNSOLICITED MESSAGE DEFINITION/

NAME AND DESCRIPTION ENTERED

Step 6. Click on the Received Tab. The Received page

appears. (See Fig. 227)

HI-3000 Series 72

Operation and Installation

FIG. 227: UNSOLICITED MESSAGE DEFINITION/

RECEIVED PAGE

Step 7. Click in the text field and enter the following infor-

mation: (See Fig. 227)

• On the Information CD that you received with your instrument, you should have two (2) OPC DPD files. Make sure that you have copied these DPD files into the Descartes Omniserver folder as described above. If you don’t see the information in the text field download the files from the Web Site Download section. See downloading instructions from the Configuration of Host Message above.

• If you do not have access to the Web Site Download or the CD then copy the information below into the Received Message text field. (See Fig. 278)

{0:2UB} {FI00:4RB}{FI02:4RB}{FI04:4RB}{FI06:4RB}{FI08:4R B}{FI10:4RB}{FI12:4RB}{FI14:4RB}{FI16:4RB}{FI18:4 RB}{FI20:4RB}{FI22:4RB}{FI24:4RB}{FI26:4RB}{FI28: 4RB}{FI30:4RB}{FI32:4RB}{FI34:4RB}{FI36:4RB}{FI3 8:4RB}{FI40:4RB}{FI42:4RB}{FI44:4RB}{FI46:4RB}{FI 48:4RB}{FI50:4RB}{FI52:4RB}{FI54:4RB}{FI56:4RB}{ FI58:4RB}{FI60:4RB}{FI62:4RB}{SeqNumIn:4UB}

FIG. 228: UNSOLICITED MESSAGE DEFINITION/

RECEIVED MESSAGE

Step 8. Click on the OK button to save the configuration.

(See Fig. 228)

Setting Up OPC Communication with a Client

About OPC Clients

There are several versions of OPC Clients on the market today. We can’t possibly provide instructions for every client however the setup is pretty much the s ame. We have selected

Wonderware

for our tutorial. Wonderware® is the most popular Factory Suite software currently on the market. If you are looking for another OPC Client, we recommend going to the OPC Foundation Web Site and checking their list of certified products. In addition, on the OPC Foundation Site there is ample information about the OPC protocol to answer any questions you may have that are beyond the scope of this manual.

NOTE: Wonderware

is a registered trademark of the

Naiveness Corporation.

Step 1. If you haven’t installed Wo nderware InTouch,

install it now.

NOTE: Windows

Service Pak 1 are required. Wi ndows

2000, Service Pak 3 or Windows® XP

is a regis-

tered trademark of the Microsoft Corporation.

Step 2. Start the OPC Server (Omniserver™) from your PC

desktop. The OPC Server must be running when configuring Wonderware.

73 Network

Installation

Step 3. Open Wonderware WWCLient. (See Fig. 229)

WWCLient dialog box appears with the logviewer dialog box open. (See Fig. 230)

FIG. 229: WONDERWARE/SELECTING WWCLIENT

FIG. 230: WONDERWARE/CLOSE THE LOG

VIEWER

FIG. 232: CREATE CONNECTION DIALOG BOX

Step 7. Click in the Application text field. Step 8. Enter the following: “osrvpoll” without the quota-

tion marks.

Step 9. Click in the Topic text field. Enter the Topic name

you assigned to the unit to which you are connected. In our example we used “HardyFloat”.

Step 10. Cli c k in the radio bu tton next to IOT (this is the

Suitelink connection)

Step 11. Click on the Create button. (See Fig. 233) In the

WWCient page an IOT connection entry appears. (See Fig. 234)

Step 4. Close the Logviewer Dialog box. Step 5. Click on the Connections pull down menu. (See

Fig. 231)

FIG. 231: WWCLIENT/SELECTING CREATE

CONNECTION

Step 6. Click on Create. The Create Connection dialog box

appears. (See Fig. 232)

FIG. 233: CREATE CONNECTION DIALOG BOX

FIG. 234: IOT CONNECTION

Step 12. Click on the Item in the menu list. The Item dialog

box appears with the connection listed. (See Fig.

235)

FIG. 235: ITEM DIALOG BOX

Step 13. Click on the Item pull down list. Select the item

from the list, or type the address of one of the items you created when setting up the Protocol Item List in Omniserver. In our example we selected FI00.

Step 14. Click on the pull down list to the right and select

Real. Step 15. Cli ck on the Adv iseEx butt on. Step 16. Repeat this process for other items you may want to

use. They appear in the WWClient table of items,

under the Connection listing. (See Fig. 236 & 237)

HI-3000 Series 74

Operation and Installation

FIG. 238: WONDERWARE/OPENING

WINDOWMAKER

Step 19. The Windows to Open dialog box appears with the

Windows to Open dialog box displayed. (See Fig.

239)

FIG. 236: WWCLIENT/LIST OF IOT CONNECTIONS

FIG. 237: WWCLIENT/LIST OF ITEMS (FI00)

Step 17. Close WWClient. Step 18. Open Wonderware WindowMaker. (See Fig. 238)

FIG. 239: WINDOWMAKER DIALOG BOX

Step 20. Close the “Windows to Open” dialog box by click-

ing on Cancel. Step 21. Click on the File pull down menu. Step 22. Click on New Window. The “Window Properties”

dialog box appears. (See Fig. 240)

FIG. 240: WINDOWMAKER/OPENING A NEW

WINDOW

Step 23. Click in the Name text field. Enter a name that

describes the instrument or parameter you are mon-

itoring. In our example we entered Machine Moni-

tor for the HI 3600 Machine Monitor instrument.

75 Network

Installation

Step 24. If you want to sel ect a different color do so at this

time.

Step 25. Click on the OK button. A new window appears.

(See Fig. 241)

FIG. 241: WINDOW MAKER/CREATING A NEW

WINDOW

FIG. 243: WINDOWMAKER/SELECTING

ANIMATION LINKS

Step 26. Click on the Text tool. This is the Tool with the

uppercase T on the right hand side of the display.

Step 27. Cli ck anypl ace on the window. Enter a series of

number symbols (i.e. ###.####) (See Fig. 242)

FIG. 242: MACHINE MONITOR WINDOW

ENTERING ###.####

Step 28. Place the cursor over the text entry (###.####) and

right click the mouse. A list of functions appear. (See Fig. 243)

Step 29. Click on Animation Links. The Object Type dialog

box appears. (See Fig. 244)

FIG. 244: WINDOWMAKER/OBJECT TYPE DIALOG

BOX

Step 30. In the Value Display section, click on the radio but-

ton next to Analog.

Step 31. Click on the Analog button. The Access Names dia-

log box appears. (See Fig. 245)

FIG. 245: WINDOWMAKER/ACCESS NAME

DIALOG BOX

Step 32. Click on the Add... button. The Add Access Names

dialog box appears. (See Fig. 246)

FIG. 246: WINDOWMAKER/ADD ACCESS NAME

DIALOG BOX

Step 33. Click in the Access text field. Type in an Access

name of your choosing. We selected Hardy.

Step 34. Cli ck in the App licat ion Nam e text field. Enter

“osrvpoll” without the quotation marks.

Step 35. Click in the Topic Name text field. Enter the Topic

Name you assigned in the Omniserver. W e assigned

the name “HardyFloat”. Step 36. Click in the radio button next to SuiteLink. Step 37. Click in the radio button next to Advise only active

items. Step 38. Click on the OK button. Step 39. Cli ck on Tagname Dictionary. (See Fig. 247) The

Tagname Dictionary dialog box appears. (See Fig.

248)

HI-3000 Series 76

Operation and Installation

FIG. 248: WINDOWMAKER/CREATING A TAG

NAME

Step 40. Click on Select. The Select Tag dialog box appears.

(See Fig. 249)

FIG. 249: WINDOWMAKER/SELECT TAG DIALOG

BOX/SELECTING IPS

Step 41. Click on the tag you want to use for this item. We

selected “ips”. Step 42. Click on the OK button. Step 43. Click on the Close button in the Creating a Name

dialog box. Step 44. If you are creating a tag name for the first time do

the following:

FIG . 247: WINDOWMAKER/SELECTING TAGNAME

DICTIONARY

• Click in the Tagname text field.

• Enter a Tag name.

• Click in the Comments text field. Enter a description of the Tag.

• Make sure the Details radio button is selected.

• Click on the New button to add this tag name to the Tagname list.

Step 45. You are now back to the newly created Window.

(See Fig. 250)

77 Network

Installation

FIG. 250: NEWLY CREATED WINDOW

Step 46. In the upper right hand corner of the screen you will

find “Runtime”. (See Fig. 251) Click on “Runtime”. The window becomes active and a value (1.0000) replaces the “###.####”. (See Fig. 252) This value is the status of Channel 1, Card Slot 3 on a HI 3600 that is communicating to the Omniserver and ultimately to the Wonderware window. In this case 1.000 means that the Channel is OK. If there was a value of 2.000 the Channel is not OK. Yo u are up and running.

tion you want to the Server Output Item table

(FO00....FO62). First you need to set up Hardy Control Link

(Ethernet TCP/IP).

Adding the HI 3000 Module to the Hardy ControlLink (TCP/IP) Network

Step 1. From the HI 3000 instrument Main Page, click on

Configuration. (See Fig. 253) The Configuration page appears. (See Fig. 254)

FIG. 251: WINDOWMAKER/SELECTING RUNTIME

FIG. 252: WINDOWMAKER/RUNTIME VALUE

Step 47. If there are any further Wonderware or Omniserver

features, setups, or parameters you want to use, please consult the User Guides for the respective product.

FIG. 253: HI 3030 MAIN WEB PAGE/SELECTING

CONFIGURATION

FIG. 254: CONFIGURATION PAGE/SELECTING

HARDY CONTROL LINK

Step 2. Click on Hardy Control Link. The Configuration-

Hardy Control-Link page appears. (See Fig. 255)

Setting up the Output to the OPC Server and the Client from the HI 3000 Module

Now that there is communication between the HI 3000 Module the OPC Server and the Client we can map the informa-

FIG. 255: HARDY CONTROL-LINK PAGE/

SELECTING LISTED HI 3000 MODULE IP ADDRESS

Step 3. Click on the pull down list below Instrument Selec-

tion.

Step 4. Click on the IP address of the instrument you are

mapping. The IP address appears in the IP Address text field.

Step 5. If you do not find the IP address of the instrument

you going to configure, type the IP address of the instrument in the IP Address text field. In our example we typed “168.266.110.35”. (See Fig. 256)

Step 6. To assign the IP address to a Node you need to click

on the Node button you selected for this instrument. In our example we selected Node 5. You can set up to 16 Nodes on the Hardy Control-Link Network.

Step 7. Click on the Node 5 button. The IP address you

selected from the list or the IP address you typed in the IP Address text field appears next to the Node 5 button. (See Fig. 257)

Step 8. Click in the Instrument Name text field next to the

Node 5 IP Address. Type in a descriptive name for the Instrument you are configuring.

Step 9. If there is no check mark in the Talk Check Box to

the right of the Node Address, click in the Check Box. A Check Mark appears. (See Fig. 257)

HI-3000 Series 78

Operation and Installation

FIG. 257: SELECTED INSTRUMENT’S IP ADDRESS

APPEARS IN THE NODE 5 TEXT FIELD

Step 10. Click on the Save Settings button located at the bot-

tom of the node address list. (See Fig. 258) An OK? message box appears. (See Fig. 259)

FIG. 258: SAVING THE NODE ADDRESS

ASSIGNMENT

FIG. 259: OK MESSAGE BOX

FIG. 256: HARDY CONTROL-LINK PAGE

SELECTING NODE 5

Step 11. C lick on the OK button if you are satisfied with

your entry. The IP Address of the instrument you want to configure permanently appears in the Node IP Address field. (See Fig. 260) The instrument has a Node 5 address in the network until you change it to another node or delete the node address.

Step 12. If you are not satisfied or want to change something

in the configuration, click on Cancel.

FIG. 260: NODE IP ADDRESS CONFIGURED

79 Network

Installation

Step 13. To remove the instrument from the list. Enter

0.0.0.0 in the IP Address field and click on the Node button you want to reconfigure.

Mapping Parameters to the HardyFloat Output Table

Here are a few examples of mapped outputs to illustrate the mapping procedures:

Step 1. Make a table of the sources you want to map.

Index # Source

0 Gross Weight Channel 1

2 Net Weight Channel 1

4 Gross Weight Channel 2

6 Net Weight Channel 2

NOTE: Do you remember the Index Numbers in the Host

Message we set up when configuring the OPC Server? The Index numbers in the table correspond to those Index numbers. It is important to note that every Item in the OPC Server Host Message consists of two words.

Step 3. Click on “Mapping Setup”. “The Mapping Setup 1”

Page appears. (See Fig. 262)

FIG. 262: MAPPING SETUP PAGE 1

Step 4. Click on the Network Pull Down List. (See Fig.

263)

Step 2. From the Main Web Page click on Configuration.

The Configuration Page appears. (See Fig. 261)

FIG. 261: CONFIGURATION PAGE/SELECTING

MAPPING SETUP

FIG. 263: MAPPING SETUP PAGE 1/SELECTING

HARDY CONTROL-LINK FLOAT OUT

Step 5. Click on Hardy Control-Link Float Out. Hardy

Control-Link float Out appears in the Network field with a Word and text field containing a “0”. It is important to note that every Item in the OPC Server Host Message consists of two words.

FIG. 264: HARDY CONTROL-LINK FLOAT OUT

SELECTED/WORD 0

Step 6. In this case Word 0 is what we want. Click on the

Select button to set the Destination. “EFO0”

appears in the Current Mappings text field. (See Fig. 265)

HI-3000 Series 80

Operation and Installation

FIG. 268: PROCESS DATA/GROSS WEIGHT

CHANNEL 1 (HF14)

FIG. 265: HARDY CONTROL-LINK FLOAT OUT/

WORD 0 (EFO0) SET AS MAPPING DESTINATION

Step 7. Click on the “Jump to Source Page” button. The

Mapping Setup Page 2 Appears. (See Fig. 266)

FIG. 266: MAPPING SETUP 2/SOURCE SELECTION

PAGE

Step 8. Click on the Process Data Pull Down List. (See Fig.

267)

Step 10. Cli ck on the Select button. “HF14” appears to the

right of the assignment equals sign.

FIG. 269: GROSS WEIGH T -CHANNEL 1 ASSIGNED

TO HARDY CONTROL-LINK FLOAT OUT

Step 11. Cli ck on the Map button to map the assignment

statement. (See Fig. 269)

FIG. 270: GROSS WEIGHT ASSIGNED TO HARDY

CONTROL-LINK FLOAT OUT

Step 12. Cli c k on the left arrow to return to Pag e 1. Step 13. Click on the Network pull down list and select

Hardy Control-Link Float Out again.

Step 14. This tim e type the number “2” in the Word field.

(See Fig. 271)

FIG. 267: MAPPING SETUP 2/SELECTING PROCESS

DATA/GROSS WEIGHT

Step 9. Click on Gross Weight. (See Fig. 267) Gross Wt

appears in the Process Data field with a Chan field containing the number 1 which is the channel we want.

NOTE: Remember the Items in the Host Message on the

OPC Server consist of two words.

FIG. 271: HARDY CONTROL-LINK FLOAT OUT/

WORD 2

Step 15. Click on the Select button. Hardy Control-Link

Float Out Word 2 (EFO2) appears in the Current Mappings field. (See Fig. 272)

81 Network

Installation

FIG. 272: HARDY CONTROL-LINK FLOAT OUT/

WORD 2 SELECTED AS DESTINATION

Step 16. Click on the “Jump to Sources Page” button. Map-

ping Setup 2 appears.

Step 17. Click on the Process Data pull down list. (See Fig.

273)

FIG. 273: MAPPING PAGE 2 SELECTING NET

WEIGHT

Step 18. Click on Net Wt. Net Wt appears in the Process

Data field with Chan 1 to the right. (See Fig. 274)

FIG. 276: NET WEIGHT ASSIGNED TO HARDY

CONTROL-LINK FLOAT OUT

Step 21. Cli c k on the left arrow to return to Pag e 1. Step 22. Click on the Network pull down list and select

Hardy Control-Link Float Out again.

Step 23. This time type the number “4” in the Word field.

(See Fig. 277)

NOTE: Remember the Items in the Host Message on the

OPC Server consist of two words.

FIG. 277: HARDY CONTROL-LINK FLOAT OUT/

WORD 4

Step 24. Click on the Select button. Hardy Control-Link

Float Out Wo rd 2 (EFO4) appears in the Current Mappings field.

FIG. 274: PROCESS DATA/SELECTING NET

WEIGHT/CHANNEL 1

Step 19. Click on the Select button. Net Weight/Channel 1

(HFI8) appears in the Current Mappings field to the right of the Hardy Control-Link Float Out selection (EFO2).

FIG. 275: CURRENT MAPPINGS/NET WEIGHT/

CHANNEL 1 (HFI8) ASSIGNED TO HARDY

CONTROL-LINK FLOAT OUT (EFO2)

Step 20. Click on the Map button to map the assignment

statement. (See Fig. 275)

FIG. 278: HARDY CONTROL-LINK FLOAT OUT/

WORD 4 SELECTED AS DESTINATION

Step 25. Cli c k on the “Jum p to Sources Page” butt on. M ap-

ping Setup 2 appears.

Step 26. Cli ck on the Process Data pull down list. (See Fig.

279)

FIG. 279: MAPPING PAGE 2 SELECTING GROSS

WEIGHT

Step 27. Click on Gross Wt. Gross Wt appears in the Process

Data field with Chan 1 to the right. Click in the Chan field and type the number “2” (See Fig. 280)

HI-3000 Series 82

Operation and Installation

Step 32. This tim e type the number “6” in the Word field.

(See Fig. 283)

NOTE: Remember the Items in the Host Message on the

OPC Server consist of two words.

FIG. 283: HARDY CONTROL-LINK FLOAT OUT/

WORD 6

Step 33. Click on the Select button. Hardy Control-Link

Float Out Word 2 (EFO6) appears in the Current Mappings field.

FIG. 280: PROCESS DATA/SELECTING GROSS

WEIGHT/CHANNEL 2

Step 28. Click on the Select button. Gross Weight/Channel 2

(HFI5) appears in the Current Mappings field to the right of the Hardy Control-Link Float Out selection (EFO4).

FIG. 281: CURRENT MAPPINGS/GROSS WEIGHT/

CHANNEL 2 (HFI8) ASSIGNED TO HARDY

CONTROL-LINK FLOAT OUT/WORD 4 (EFO4)

Step 29. Cli ck on the Map but ton to map the assignment

statement. (See Fig. 281)

FIG. 284: HARDY CONTROL-LINK FLOAT OUT/

WORD 4 SELECTED AS DESTINATION

Step 34. Click on the “Jump to Sources Page” button. Map-

ping Setup 2 appears.

Step 35. Cli ck on the Process Data pull down list. (See Fig.

285)

FIG. 285: MAPPING PAGE 2 SELECTING NET

WEIGHT

Step 36. Click on Net Wt. Net Wt appears in the Process

Data field with Chan 1 to the right. Click in the Chan field and type the number “2” (See Fig. 286)

FIG. 282: GROSS WEIGHT ASSIGNED TO HARDY

CONTROL-LINK FLOAT OUT

Step 30. Click on the left arrow to return to Page 1. Step 31. Click on the Network pull down list and select

Hardy Control-Link Float Out again.

FIG. 286: PROCESS DATA/SELECTING NET

WEIGHT/CHANNEL 2

83 Network

Installation

Step 37. Click on the Select button. Net Weight/Channel 2

(HFI9) appears in the Current Mappings field to the right of the Hardy Control-Link Float Out selection (EFO6) (See Fig. 287).

Item # Destination Source

FO00 Hardy Control-

Link Float Output

- Word 0 (EFO0)

Gross W e ight Channel 1 (HFI4)

FIG. 287: CURRENT MAPPINGS/GROSS WEIGHT/

CHANNEL 2 (HFI9) ASSIGNED TO HARDY

CONTROL-LINK FLOAT OUT/WORD 4 (EFO4)

Step 38. Click on the Map button to map the assignment

statement. (See Fig. 288)

FIG. 288: GROSS WEIGHT ASSIGNED TO HARDY

CONTROL-LINK FLOAT OUT

Step 39. You can continue this process up to Item FO62. Step 40. To see what has been mapped click on the word

here

in the statement “Click here for an expanded map”. (See Fig. 289) The Expanded Map dialog box appears. (See Fig. 290)

FO02 Hardy Control-

Link Float Output

- Word 2 (EFO2)

FO04 Hardy Control-

Link Float Output

- Word 4 (EFO4)

FO06 Hardy Control-

Link Float Output

- Word 6 (EFO6)

Net Weight Channel 1 (HFI8)

Gross W e ight Channel 2 (HFI5)

Net Weight Channel 2 (HFI9)

Configuring EtherNet/IP Usin g RSLogix5000®

These configurations procedures assume that

RSLogix5000 IP™ module/bridge are set up and working correctly.

NOTE: RSLogix5000® and ControlLogix5000® are reg-

NOTE: The dip switches do not function. It is a good idea

and ControlLogix5000® with an EtherNet/

istered trademarks of Rockwell Automation Inc.

to leave all of them in the OFF position.

FIG. 289: SELECTING AN EXPANDED MAP

FIG. 290: EXPANDED MAP DIALOG BOX

• Here is a table to show the mapping for the OPC Server.

Step 1. Create a new project or use an existing project and

set the program in “Offline” mode.

Step 2. Right click the EtherNet/IP module/bridge in the I/

O configuration. (See Fig. 291)

FIG. 291: I/O CONFIGURATION/ADDING A NEW

MODULE

Step 3. Click on New Module. The Select Module type dia-

log box appears. (See Fig. 342)

FIG. 292: SELECT MODULE TYPE

HI-3000 Series 84

Operation and Installation

Assembly

Instance

100 125

150 125

Size

Step 14. Click on the Next button. Step 15. In the Requested Packet Interval (RPI) field use the

up or down arrows to select 50 milliseconds, or double click in the field and type 50.0. (See Fig.

294)

Step 16. Make sure that the Inhibi t Module is not checked.

Step 4. Scroll down until you find “ETHERNET-MOD-

ULE Generic Ethernet Module” Step 5. Click on the Generic Ethernet Module. Step 6. Click on the OK button to select the module type.

The Module Properties - EtherNet_Bridge

(ETHERNET-MODULE 1.1) dialog box appears.

(See Fig. 293)

FIG. 293: MODULE PROPERTIES DIALOG BOX

Step 7. In the text field next to Name type in the name you

want to use for the module. In our example we used

Hardy. Step 8. In the Description text field type in a description of

the module. In our example we entered 3010 Unit. Step 9. Click on the Comm Format pull down menu. Step 10. Click on “Data-INT”. Step 11. Click in the IP address field. Step 12. Enter the IP address of the module you are config-

uring. Step 13. Under “Connection Parameters” enter the follow-

ing:

FIG. 294: REQUESTED PACKED INTERVAL/

SELECTING 50.0 MILLISECONDS

Step 17. Click on the Next button or the Finish button. The

original dialog appears with the newly added “ETHERNET-MODULEHA RDY” added to the I/ O configuration list and the Controller Tags list. (See Fig. 295)

FIG. 295: ETHERNET-MODULE HARDY ADDED TO

I/O CONFIGURATION LIST

85 Network

Installation

Step 18. This com pletes the EtherNet/ IP configuratio n for

the Hardy HI 3000 Modules.

Mapping

Mapping is used to:

1. Configure local inputs and outputs of the 3000 Controller using Boolean or non-Boolean statements.

2. Map parameters between Controllers using an Ethernet Network. (Hardy Control-Link)

3. Map parameters, setpoints, or commands between the local controller and any of the supported communication networks, including ControlNet, AllenBradley Remote I/O, Profibus and DeviceNet.

Note: The 3000 Controllers are Masters on DeviceNet, meaning any parameter can be assigned (mapped) to 3rd party I/O on the DeviceNet Network. The Rockwell Automation software package "RSNetworx" is used to assign the I/O on the plant network.

Any number of Sources can be mapped to one Destination using the Boolean Statements in the Advanced Mapping Screen.

Step 1. Select One Destination from the pull down lists in

the Local, Network, or Control fields. Once selected, the Destination will automatically fill in on the left-hand side of the equation in the mapping field.

Step 2. Select one Source in the same manner as in step a.

The source can reside in the local controller as a parameter, as a point on one of the network tables, or as a parameter on another 3000 Controller on the network. Once selected, the source will automatically fill in on the right-side of the equation in the mapping field.

Step 3. If more than one source is desired, select one of the

Boolean Operators (And, Or, Not), and then repeat step 2 to select the next source.

Step 4. To initiate the displayed mapping equation, select

the 'Map' key.

Step 5. To Unmap - Highlight the Mapping you want to

unmap. Copy and paste the map into the Map text field. Press the Unmap button. The Mapping disappears from the list.

Step 6. For more information about Mapping go to the

Mapping Chapter for each individual HI 3000 Series product.

HI-3000 Series 86

Operation and Installation

Hardy HI 3010 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

HI 3000 Series

Operation and Installation Manual

Local Field Service

Outside the U.S

i Table of Contents

Table of Contents

Table of Illustrations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I

Communications Installation & Operation - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Cabling Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Network Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

E-Mail Configuration and Operation - - - - - - - - - - - - - - - - - - - - - - - - 87

Security Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97

HI 3001 Master Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

Glossary of terms

Index

Table of Illustrations

Communications Installation & Operation - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Cabling Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Network Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

E-Mail Configuration and Operation - - - - - - - - - - - - - - - - - - - - - - - - 87

Security Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97

HI 3001 Master Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

COMMUNICATIONS: INSTALLATION & OPERATION

Overview

Hardy Control-Link TCP/IP (Ethernet)

DeviceNet™

PRS-232 Simplex Serial Port

Communication Option Cards

Remote I/O

ControlNet

FIG. 1: CONTROLNET ARCHITECTURE

MOD-Bus/TPC/IP

Profibus

EtherNet/IP™

FIG. 2: ETHERNET/IP™ NETWORK

Allen-Bradley Remote I/O

Allen-Bradley License

Common Applications

Monitoring Weighing Parameters

Short Glossary of Terms

Dip Switch Settings

Installing the RIO Option Board

Tare Value

Remote I/O Board Cable Termination Dip Switch Configuration

About Cable Termination

FIG. 4: REMOTE I/O OPTION CARD

Connector Pin Out

FIG. 5: REMOTE I/O/SLIDE INTO OPTION SLOT #0

LED Indicators

Removing the Remote I/O Option Card

FIG. 6: REMOTE I/O OPTION CARD INSTALLED

Remote I/O Configuration Procedures from the Front Panel

FIG. 11: REMOTE I/O/SETTING RACK SIZE

FIG. 9: OPTIONS/SELECTING REMOTE I/O

Remote I/O Configuration Procedures from the Web Page

FIG. 15: REMOTE I/O CONFIGURATION PAGE

Discrete Remote I/O Mapping

About Discrete Remote I/O Mapping

General Information

For Reads:

Mapping

CABLING: INSTALLATION

General Introduction to Cabling

Unpacking

FIG. 20: POWER WIRING DIAGRAM

Digital Input Wiring

Input Power Wiring

FIG. 21: POWER SUPPLY BOARD REAR PANEL

FIG. 22: DRY CONTACT WIRING DIAGRAM

Output Relay Wiring

Non-C2 Load Cell Connection

Load Point Connections

RS 232 Connection

RS 232 Connection Pinout

FIG. 24: SERIAL PORT CONNECTION

-JB Option Wiring