Hardy Process Solutions Document Number: 0596-0258-01 Rev P
Local Field Service
Hardy has over 200 field technicians in the U.S., and more positioned throughout the world to assist you in your support needs. We also have factory engineers who will travel to your facility anywhere in the world to help you solve
challenging applications. We're ready to support you with:
•Installation and start-up
•Routine maintenance and certification
•Plant audits and performance measurement
•Emergency troubleshooting and repair
To request Emergency Service and Troubleshooting, Start-up, Installation, Calibration, Verification or to discuss a
Maintenance Agreement please call 800-821-5831 Ext. 1757 or Emergency Service after hours (Standard Hours 6:00
AM to 6:00 PM Pacific Standard Time) and weekends
Ext. 1111.
Outside the U.S
Hardy Process Solutions has built a network of support throughout the globe. For specific field service options available in your area please contact your local sales agent or our U.S. factory at +1 858-292-2710, Ext. 1757.
Schedule the Network and Save the Configuration - - - - - - - - - - 47
Selecting the ControlNet Node Address from the Front Panel - - - - - - - 47
Selecting the ControlNet Node Address from the Web Page - - - - - - - 48
The HI 3000 Series of instruments provide the user total
monitoring and instrument control via HI 3000 instruments’
built-in and optional connectivity which includes:
• DeviceNet (For Cable Installation See
Cabling Section - For Network Configuration See Network Section)
•Hardy Link Ethernet (TCP/IP) (For Cable
Installation See Cabling Section - For Network Configuration See Network Section)
•IR Port (Wireless)
•RS-232 Simplex Serial Port
•Remote I/O (For Cable Installation See
Cabling Section)
•ControlNet (For Cable Installation See
Cabling Section - For Network Configuration See Network Section)
•Profibus I/O (For Cable Installation See
Cabling Section - For Network Configuration See Network Section)
•Ethernet/IP (For Cable Installation See
Cabling Section - For Network Configuration See Network Section)
Hardy Control-Link TCP/IP (Ethernet)
All HI Series 3000 instruments are designed with a selectable 10/100 base T Ethernet connection which links your PC
to an embedded web server in the instrument. You can connect to an HI Series 3000 instrument via the Internet,
Intranet, Extranet, or VPN (Virtual Private Network). Your
computer must have an ethernet card and cable with an RJ45
connector to connect to the HI 3000 Series instrument. Once
connected you can transfer data, configure, and control any
of the instruments from your web browser from any location
in your plant or enterprise. Help wizards are also available to
assist when performing setup or troubleshooting of an instrument. In addition the browser connects you to the Hardy web
site which connects the user to a full range of customer services and support. File downloads from your control room
are a snap. No more hauling devices to download files to the
instrument. Should you want to download a file or monitor
the instrument from your laptop at the site, simply connect a
short cable from the laptop to the Ethernet connection at the
rear panel of the instrument to transfer files, monitor or configure the instrument. No matter where you are, if you are
connected to our instrument you can operate, configure and
troubleshoot any HI 3000 Series Instrument.
Now the user can connect to any of the HI Series 3000 products from anywhere in the world, 365 days a year, 24 hours a
day, 7 days a week. Hardy’s connectivity puts you in touch
with your weigh process or vibration monitor at your convenience no matter where you are or where the instrument is
located.
DeviceNet™
DeviceNet is a low-level network designed to connect the
Hardy HI 3000 Series Instruments to higher-level controllers
such as PCs, PLCs, or embedded controllers. The DeviceNet
Network is an open, global industry-standard communication network designed to provide an interface through a single cable from a programmable controller or PC directly to
all HI 3000 Series instruments as well as smart devices such
as sensors, push buttons, motor starters, simple operator
interfaces, drives and other weigh modules. With DeviceNet
the user can monitor or control multiple applications from
one display and allows 3rd party I/O to be easily added to
any system. You no longer have to hard-wire each device to
an I/O module or I/O block. The network also provides
access to the intelligence present in the instruments for superior diagnostics and troubleshooting to help increase system
up time. The DeviceNet network lets you monitor your
plant-floor devices from a central location and reconfigure
them as your needs change or service them as required. The
DeviceNet network's capabilities help reduce integration,
and reduce installation and wiring costs.
NOTE:RSNetWorx™ is a trademark of Rockwell Auto-
mation. DeviceNet™ is a trademark of the Open
DeviceNet Vendor Association, Inc. ControlLink™ is a trademark of Hardy Instruments Inc.
PRS-232 Simplex Serial Port
NOTE:The RS-232 is a Serial Port for a Printer or
Scoreboard.
The HI 3000 Series instruments allow the user to control the
instrument using Hardy’s DeviceNet™ ControlLink™ Software or RSNetWorx™ which can be purchased from Rockwell Automation.
Communication Option Cards
Remote I/O
Under license from The Allen-Bradley Corporation, Hardy
Process Solutions has developed a Remote I/O Interface for
the HI 3000 Series products.
Hardy Instruments worked with substantial customer input
and Allen-Bradley to identify and design the remote I/O
communications network which best matched the needs of
system integrators and end users for industrial and process
applications. The interface is fast, field proven, requires minimal wiring, requires no special software drivers, and is stan-
HI-3000 Series2
Operation and Installation
dard on many Allen-Bradley programmable controllers.
Setting each address and baud rate in the instrument, connecting three wires, and writing some ladder logic is all that
is needed to begin communicating weighing parameters to
and from an HI 3000 Series controller.
ControlNet
ControlNet enables multiple controllers to control I/O on the
same wire and permits multicast of both inputs and peer-topeer data, reducing traffic on the wire and increasing system
performance. (See Fig. 1)
FIG. 1: CONTROLNET ARCHITECTURE
ControlNet is highly deterministic and repeatable. These are
important requirements to ensure dependable, synchronized
and coordinated real-time performance. Determinism is the
ability to reliably predict when data will be delivered, and
repeatability ensures that transmit times are constant and
unaffected by devices connecting to, or leaving, the network.
These capabilities are further enhanced with user selectable
I/O and controller interlocking update times to match application requirements.
ControlNet meets the requirements of real-time, high speed
applications at the Automation and Control Layer and integrates complex control systems such as batch control systems, weigh process control systems and systems with
multiple controllers and human-machine interfaces.
*.GSD file and setting the Node Address and Input and Output Sizes is all you need to begin communicating weighing
parameters to and from an HI 3000 Series controller to a
PLC, PC or DCS system controller.
MOD-Bus/TPC/IP
TCP/IP is the common transport protocol of the Internet and
is actually a set of layered protocols, providing a reliable
data transport mechanism between machines. Ethernet has
become the de facto standard of corporate enterprise systems
and it has also become the de facto standard for factory networking. Ethernet has matured to the point that the cost of
implementing this network solution has been dropping to
where its cost is commensurate with those of today's fieldbuses. Using Ethernet TCP/IP in the factory allows true integration with the corporate Intranet and MES systems that
support your factory.
Combining a versatile, scaleable, and ubiquitous physical
network (Ethernet) with a universal networking standard
(TCP/IP) and a vendor-neutral data representation (MOD-
®
BUS
) gives a truly open, accessible network for exchange
of process data. It is also extremely simple to implement for
any device that supports TCP/IP sockets.
Simplicity: MODBUS
®
instruction set and wraps TCP/IP around it. If you
BUS
already have a MODBUS
®
TCP/IP simply takes the MOD-
®
driver and if you understand
Ethernet and TCP/IP sockets, you can in short period of
time, have a driver up and running and talking to a PC.
There are no exotic chipsets required to be purchase d from
vendors, and you can use standard PC Ethernet cards to talk
to your implemented device. As the cost of Ethernet falls,
you benefit from the price reduction of the hardware, and as
the performance improves from 10 to 100 Mbit and soon to 1
Gbit, your technology moves with it protecting your investment.
NOTE:Mod-BUS
®
is a registered trademark of Sch-
neider Automated Inc.
Profibus
The Profibus-DP Communication Profile is designed for
efficient data exchange at the field level. The central automation devices, such as PLC/PC or process control systems,
communicate through a fast serial connection with distributed field devices such as I/O, drives and valves, as well as
measuring transducers. Data exchange with the distributed
devices is mainly cyclic. The communication functions
required for this are defined by the basic DP functions in
accordance with the EN 50 170 standard. In addition to these
basic functions, DP also offers extended acyclic communication services for the parameterization, operation, monitoring
and alarm handling of intelligent field devices. Loading the
OPC
OLE for Process Control (OPC) enables an HI 3000 module
to communicate with any device that supports OLE/COM.
The architecture is designed to utilize the Microsoft distributed OLE technology (DCOM) to facilitate clients interfacing to remote servers.
3Communications
Installation & Operation
EtherNet/IP™
EtherNet/IP, short for Ethernet Industrial Protocol, is an
open industrial networking standard that takes advantage of
commercial, off-the-shelf Ethernet communication chips and
media. Ethernet technology, enables the user to access
device-level data from the Internet.The Ethernet/IP networking standard supports both implicit messaging (real-time I/O
messaging) and explicit messaging (message exchange).
EtherNet/IP is an open network that takes advantage of commercial technology that already exists.
TCP/IP is the transport and network layer protocol of the
Internet and is commonly linked with all Ethernet installations and the business world. TCP/IP provides a set of services that any two devices can use to share data. Because
Ethernet technology and standard protocol suites such as
TCP/IP have been published for public use, standardized
software tools and physical media have been mass-produced
and are readily available, offering you the benefits of known
technology and accessibility. The UDP/IP (User Datagram
Protocol) is also used in conjunction with the Ethernet network. UDP/IP provides fast, efficient data transport required
for real-time data exchange.
is needed to begin communicating weighing parameters to
and from an HI 3000 Series controller.
Each Hardy HI 3000 Series represents a quarter (1/4) rack of
discrete I/O (32 bits in the PLC Output and Input image
files) to the scanning PLC and supports both discrete and
block transfers. The PLC continually exchanges 32 bits of its
PLC Input Image Table and 32 bits of its Output Image T able
with each 1/4 rack device. In a 1771 I/O Rack, these bits
would normally be transferred from and to discrete input and
output modules. For the weight controller, the Output Image
bits are used to send commands to the weight controller and
the Input Image bits return weight data and scale status bits.
These actions are referred to as “discrete writes and “discrete
reads”. The user is also able to exchange blocks of data with
a 1/4, 1/2, 3/4, Full rack device via Block Transfer instructions in the PLC ladder logic program. These commands are
referred to as “block writes” and “block reads”.
The host programmable controller can access all configuration and weighing parameters in an HI 3000 Series Instrument, including performing scale calibration. The HI 3000
Series module can be used as a local display and keyboard
for weighing parameters, or function as a blind controller
properly digitizing the load cell signal and providing responsive setpoint control.
FIG. 2: ETHERNET/IP™ NETWORK
NOTE:EtherNet/IP™ is a trademark of Rockwell Auto-
mation Inc.
Allen-Bradley Remote I/O
Allen-Bradley License
Under license from The Allen-Bradley Corporation, Hardy
has developed a Remote I/O Interface for the HI 3000 Series
products.
Hardy Process Solutions worked with substantial customer
input and Allen-Bradley to identify and design the remote I/
O communications network which best matched the needs of
system integrators and end users for industrial and process
applications. The interface is fast, field proven, requires minimal wiring, requires no special software drivers, and is standard on many Allen-Bradley programmable controllers.
Setting each address and baud rate in the instrument, connecting three wires, and writing some ladder logic is all that
Using the Remote I/O interface shortens development time
and provides the most functional weighing interface available for your Allen-Bradley programmable controller.
Before starting system design, you should also read the
Installation and Operation manual of the HI 3000 Series.
Information contained in this manual is subject to change.
Always check the latest version of this manual at our web
site (http://www.hardysolutions.com) before beginning system design. This product incorporates technology which is
licensed by Allen-Bradley Company Inc. Allen-Bradley
does not technically approve, warrant or support this product. All warranty and support for this product is provided by
Hardy. PLC
®
, PLC-2®, PLC-3®, PLC-5®, SLC500® Series
are registered trademarks of the Allen-Bradley Company,
Inc.
Common Applications
The HI 3000 Remote I/O can be used in conjunction with
Allen-Bradley programmable controllers to tackle a variety
of process control needs. The most basic use of the interface
is to simply allow the programmable controller to read
weight data from one or more HI 3000 Series weight controllers. In addition to reading weight some other applications
are:
•Filling
•Dispensing
•Batch Weighing Control
•Monitoring Rate of Flow
HI-3000 Series4
Operation and Installation
•Evaluating Totalized Weight
•Check Weighing
•Weight Level Alarming
•Condition Monitoring
NOTE:The 3000 Series have 4 mappable outputs in the
HI 3010 FillerDispenser and HI 3030 Multiscale controller and up to seven (7) on some of
the other 3000 Series products.
Monitoring Weighing Parameters
The HI 3000 series weight controllers are capable of calculating five types of weight data, including the standard Gross
and Net weights. In addition to the standard Gross and Net
weights there are three options such as Peak Force, Totalized
Weight (block transfer only), and Rate-of-Change or mass
flow rate entering or leaving a vessel.
Short Glossary of Terms
1.Gross Weight - is used to describe the total weight
of the container and the contents.
2.Net Weight - is the weight of the contents of the
container only.
3.Tare Value - The action of adjusting out the known
weight of the container from the total indicated
weight, so that the indicator reads weight directly.
4.Dead Load - The weight of the vessel and other
equipment which will be ignored during zero calibration.
are connected one to another in a series. The first and last
Remote I/O module must be terminated.
Step 1. The Terminating Switch is accessible from the rear
of the HI 3000 Series Module. (See Fig. 3)
FIG. 3: TERMINATING SWITCH FOR
TERMINATING LAST MODULE
Step 2. On the first module and the last module turn the ter-
minating switch to ON.
Step 3. For all other devices on the daisy chain the termi-
nating must be set to OFF.
Dip Switch Settings
Set all the Dip Switch Settings to ON. (See Fig. 3)
Installing the RIO Option Board
CAUTION: M
STRAPWHENINSTALLINGTHE REMOTE I/O OPTION
C
ARD.
AKESURETHATYOUUSEANANTI-STATIC
Tare Value
Current Gross Weights become the Tare value by pushing
the Tare Push Button on the front panel of the HI 3000
instrument, remote functions contact closure, discrete write
or block transfer command by the PLC, or can be entered as
a numeric value via the keypad on the front panel of the HI
3000 Series instruments This new tare value is the reference
point for Net Weight.
TV = G - N
TV = Tare Value (weight)
G = Gross Weight
N = Net Weight
HI 3000 Series Remote I/O Modules are connected to a cable
in daisy-chain fashion and are referred to as “nodes”. A
Daisy Chain is a hardware configuration in which devices
Step 1. Position the RIO Option Card with the back plane
connector facing Option Slot #0. (See Fig. 4)
NOTE:You can only use Option Slot #0 when installing
the RIO Option Card.
FIG. 4: REMOTE I/O OPTION CARD
Step 2. Slide the RIO Option Card into Slot #0. (See Fig. 5)
5Communications
Installation & Operation
Connector Pin Out
Option Slot 1
Option Slot 0
FIG. 5: REMOTE I/O/SLIDE INTO OPTION SLOT #0
Step 3. Push the Remote I/O card up against the back plane
and gently press until the card connector seats in the
back plane connector.
Step 4. Use a phillips head screw driver and install the two
(2) screws that fasten the RIO card panel to the HI
3000 Instrument Chassis. (See Fig. 6)
Step 5. Tighten the screws until the RIO panel is snug. Do
not overtighten.
Screw Terminal
(3-pin)
1Blue
2Shield
3Clear
Description
TABLE 1: SCREW TERMINAL (3-PIN) PIN OUT
LED Indicators
LEDColorFunction
Error
(Top LED)
Power
(Bottom LED)
Active
(Middle LED)
RedOff: Normal Operation
On: Bus off/error
GreenOff: Power is Off
On: Power is On
GreenOff: No Communication
On: Communication Active
TABLE 2: LED INDICATORS
Removing the Remote I/O Option Card
FIG. 6: REMOTE I/O OPTION CARD INSTALLED
Step 6. Connect the Remote I/O cable to the 3 pin connec-
tor on the RIO board.
Step 7. Connect the other end of the Remote I/O cable to
the PLC, SLC or PC Remote I/O Interface card.
Step 1. Disconnect the cables.
Step 2. Use a phillips head screw driver and remove the
two (2) screws that fasten the RIO Option Card
panel to the HI 3000 Chassis.
Step 3. Using the thumb and index finger on both hands,
grasp the two (2) knobs on the RIO Card panel and
pull away from the instrument.
Step 4. When the RIO Option Card clears the chassis, store
in a static free, safe location.
Remote I/O Configuration Procedures from the
Front Panel
Step 1. At the front panel click on the Setup/3 button. The
Configuration Menu appears. (See Fig. 7)
FIG. 7: CONFIGURATION MENU/SELECTING
SETUP
HI-3000 Series6
>
Re mot e I/ O ON ->
Cont r ol N et I/ O OFF
Operation and Installation
Step 2. Push the up or down arrows until the cursor is next
to “OPTIONS”. (See Fig. 8)
FIG. 8: CONFIGURATION MENU/SELECTING
OPTIONS
Step 3. Press the Enter button. The Options submenu
appears with Remote I/O selected. (See Fig. 9)
Step 4. If the cursor is not in front of Remote I/O, push the
up arrow until the cursor is aligned with Remote I/
O.
Step 5. Press the Enter button. The Remote I/O Menu
appears. (See Fig. 10)
OPTIONS
•You can set the rack address in one of two
ways.
1.Press on the clear button to clear the
existing value then use the alphanumeric keys to enter the address for this
module.
2.Press on the right or left arrow buttons
to select the address.
•Address Range - 0-59
Step 9. Press the Enter button to save the setting.
Step 10. Press the down arrow button until the cursor is in
front of Rack Size. (See Fig. 11)
FIG. 11: REMOTE I/O/SETTING RACK SIZE
FIG. 9: OPTIONS/SELECTING REMOTE I/O
FIG. 10: REMOTE I/O MENU/SETTING
PARAMETERS
Step 6. Press the right or left arrow buttons to select the
Baud Rate. Left arrow decreases the rate and the
right arrow increases the rate. Baud Rate Selections
are:
•57 kbaud
•115 kbaud
•230 kbaud.
Step 7. Press the Enter button to save the setting.
Step 8. Press the down arrow button until the cursor is in
front of Rack Address.
Step 11. Press the right arrow button to select the rack size
of this module. The choices are:
•1/4 quarter (Can start at 1,2,3,4)*
•1/2 half (Can start at 1,2,3)*
•3/4 three quarter (Can start at 1,2)*
•FULL (Can start at 1)*
NOTE:*The starting points are important when making
the starting quarter selection. For example you
can have a 1/4 rack start at quarter 1 and a 1/2
rack start at quarter 2.
Step 12. Press the Enter button to save the setting.
Step 13. Press the down arrow button until the cursor is in
front of Starting Quarter. (See Fig. 12)
FIG. 12: REMOTE I/O SELECTING STARTING
QUARTER
Step 14. Press the right or left arrow buttons to select the
starting quarter for this module. Keep in mind the
starting quarter requirements due to rack size.
7Communications
Installation & Operation
Step 15. Press the Enter button to save the setting.
Step 16. Press the down arrow button until the cursor is in
front of Last Quarter.
Step 17. Press the right or left arrow buttons to toggle
between NO and YES. If the module is in the last
quarter select YES. If the module is not in the last
quarter select NO. Make sure you make the correct
selection each time.
Remote I/O Configuration Procedures from the
Web Page
Step 1. From the Home Page of the Instrument Click on
Configuration. (See Fig. 13) The Configuration
Options page appears. (See Fig. 14)
FIG. 15: REMOTE I/O CONFIGURATION PAGE
Step 3. To select the Baud rate click on the Baud: pull
down menu. (See Fig. 16)
Step 4. Click on the Baud Rate you want to select. Baud
Rate Selections are:
FIG. 13: INSTRUMENT HOME PAGE/SELECTING
CONFIGURATION
FIG. 14: CONFIGURATION - OPTIONS PAGE/
SELECTING VIEW REMOTE I/O CONFIGURATION
•57 kbaud
•115 kbaud
•230 kbaud.
NOTE:If you only select one parameter (e.g. Address)
you need to click on set configuration to set the
entry. You do not need to select every category
before setting the configuration.
Step 2. Click on View Remote I/O Configuration. (See Fig.
14) The Remote I/O Configuration page appears.
(See Fig. 15)
FIG. 16: REMOTE I/O CONFIGURATION/
SELECTING BAUD RATE
Step 5. To set the Node Address double Click in the
Address Field. Type in the Node Address of this
module.
•Address Range - 0-59
Step 6. To Select the Rack Size, click on the Rack Size pull
down menu. (See Fig. 17)
HI-3000 Series8
Operation and Installation
FIG. 18: REMOTE I/0 CONFIGURATION/
SELECTING QUARTER
FIG. 17: REMOTE I/O CONFIGURATION/
SELECTING RACK SIZE
Step 7. Click on the Rack Size of this module.
The choices are:
•1/4 quarter (Can start at 1,2,3,4)*
•1/2 half (Can start at 1,2,3)*
•3/4 three quarter (Can start at 1,2)*
•FULL (Can start at 1)*
NOTE:*The starting points are important when making
the starting quarter selection. For example you
can have a 1/4 rack start at quarter 1 and a 1/2
rack start at quarter 2.
Step 8. To select the Quarter Location, click on the Quarter
pull down menu. (See Fig. 18)
Step 9. Click on the Quarter location number of this instru-
ment.
Step 10. You need to determine if this instrument is in the
last quarter. If this instrument is not the Last Quarter click in the radio button next to NO (NO is the
default selection). If this instrument is the Last
Quarter click in the radio button next to YES. (See
Fig. 19)
FIG. 19: REMOTE I/O CONFIGURATION/
SELECTING LAST QUARTER
Step 11. Click on the Set Parameters button to set the config-
uration.
9Communications
Installation & Operation
Discrete Remote I/O Mapping
NOTE:The input and output tables on the HI 3010
device always start with word 0, regardless of
where the words end up in the PLC tables. In the
HI 3030 Byte 0 of Word 0 is reserved and cannot
be used.
About Discrete Remote I/O Mapping
Discrete Remote I/O Mapping is used when you want to
communicate from a 1/4 or 1/2 rack, due to the constraints
when getting information in and out of these units.
General Information
•bit:FEDCBA98 76543210
•W0: SWYYYYYY 00000000
S - command-type: 0 = normal 1 = short
W - R/W action: 0 = read 1 = write
Y - depends on W
1.RSO45=HFI3 (This maps the Net Weight in lbs
into a short int at word 13, RO)
2.CMD0=RSI0 (This indicates there is a command in
the RIO in-table word 0.)
PLC puts into the Output file (assuming HI3000 is at 1
st
¼
rack 2):
SWA
0:020:10000001 00000000
QQQRRRRR
0:021:000000 00101101
S = 1A short command
W = 0A read
A = 0No ACK
NNN = 1Read one word
RRRRR = 13 Word Offset 13+32, (i.e. RO45)
QQQ = 1Copy to RO1 . . .
This copies one word from word 45 of the RIO out-table to
word 1 of the RIO out-table. The data becomes available for
RIO discrete PLC reads. Anything that can be mapped can
be selected by the command, including remote data. Largerrack users can specify up to 7 words to read into the discrete
I/O area.
For Writes:
AIf A=1, unit acknowledges by copying data
byte to bits RO0.8~RO0.15
XXReserved. Set to zero.
NNNNumber of words to copy out (0 thru 7)
RRRRRIndex in output scratchpad table of first source
word to copy. Scratchpad starts at word 32 of
Output Table. Data will be copied, without
conversion, to word QQQ and subsequent
words
QQQDestination word in Output table of first copied
word (note that RO1 is first usable full RIO
word)
NOTE:If command comes from RI, output will be in RO.
If input is DI, output will be in DO.
Read Example: For HI 3010
Read Net Weight into word RSO1 as 16 bit integer in 1/4
rack at address 2, first quarter:
change. One or two data words will be
copied without conversion. Scratchpad
table begins at word 32 of Input Table.
First Data Word
NOTE:There is no command echo for writes.
Write Example 1: For HI 3030
Write 1042 to ingredient 1 Number of Fills:
In Mapping:
HI-3000 Series10
Operation and Installation
User sets:HSO5=RS141 Meaning - Number of Fills
= RIO Short Input word 41.
User Writes:CMD0=RSI0 Meaning - There is a com-
mand at RIO in-table word 0.
PLC puts into its Output file (assuming HI3000 is at 1
rack 2):
SWMNNNNN
O:020:11001001 00000000
J J J J J J J J J J J J J J J J J J
0:021:00000100 00010010
S = 1A short command
W = 1A Write
M = 0Write 1 word
NNNNN=1001)
Word Offset = 9 (32+9=41)
2
JJJJJJJJ JJJJJJJJValue to write 2
Write Example 2: For HI 3010
Write 597.1 to ingredient 1 target weight:
In Mapping:
User sets:HFO9=RFI45 Meaning - ingr1 target wt =
RIO Float Input word 45.
User Writes:CMD0=RSI0 Meaning - There is a com-
mand at RSIO in-table word 0.
PLC puts into its Output file (assuming HI3000 is at 1
rack 2) and 1/2 rack sizes:
SWMNNNNN
0:020:11101101 00000000
J J J J J J J J J J J J J J J J J J
0:021:01000100 00010101
J J J J J J J J J J J J J J J J J J
0:022:01000110 01100110
S = 1A short command
W = 1A Write
M = 1Write 2 word
NNNNN=(1101)
Word Offset - 13(32+13=45)
2
Mapping
Mapping is used to:
1.Configure local inputs and outputs of the 3000 Con-
st
¼
NOTE:The 3000 Controllers are Masters on DeviceNet,
Any number of Sources can be mapped to one Destination
using the Boolean Statements in the Advanced Mapping
Screen.
Step 1. Select One Destination from the pull down lists in
Step 2. Select one Source in the same manner as in step a.
st
¼
Step 3. If more than one source is desired, select one of the
Step 4. To initiate the displayed mapping equation, select
Step 5. To Unmap - or remove a mapping equation - only
Step 6. For more information about Mapping go to the
troller using Boolean or non-Boolean statements.
2.Map parameters between Controllers using an
Ethernet Network.
3.Map parameters, setpoints, or commands between
the local controller and any of the supported communication networks, including ControlNet, AllenBradley Remote I/O and DeviceNet.
meaning any parameter can be assigned
(mapped) to 3rd party I/O on the DeviceNet Network. The Rockwell Automation software package "RSNetworx" is used to assign the I/O on the
plant network. HI 3000 Controllers can also be
Slave Devices.
the Local, Network, or Control fields. Once
selected, the Destination will automatically fill in
on the left-hand side of the equation in the mapping
field.
The source can reside in the local controller as a
parameter, as a point on one of the network tables,
or as a parameter on another 3000 Controller on the
Ethernet network. Once selected, the source will
automatically fill in on the right-side of the equation in the mapping field.
Boolean Operators (And, Or, Not), and then repeat
step b to select the next source.
the 'Map' key.
the destination needs to be selected and the Unmap
key pressed.
Mapping Chapter for each individual HI 3000
Series product.
J . . = 01000100 00010101
Value to write 0x4415 = MSW of IEEE float
597.1
j . . = 01000110 01100110
Value to write 0x4666 = LSW of IEEE float
597.1
11Cabling
Power In
Power On
Diagnostics
Inputs
Gnd
1234
5
Neu
Line
www.hardyinst.com/3000
2341
Outputs
Installation
CABLING: INSTALLATION
General Introduction to Cabling
This section pertains to unpacking the instrument and installation of the Power, Load Cells, DeviceNet and Ethernet
Cables. For more detailed installation information please
refer to the HI 3000 Series Service Manual. For specification
information please read the HI 3000 Series Service Manual.
It is highly recommended that the user follow the installation
instructions either implied or explicitly stated in this section
to insure the instrument operates as designed.
Unpacking
Step 1. Before signing the packing slip, inspect the packing
for damage of any kind.
Step 2. Report any damage to the carrier company immedi-
ately.
Step 3. Check to see that everything in the package
matches the bill of lading.
Step 4. If any items are missing, damaged, or you have any
questions, please contact Technical Support at:
Hardy Process Solutions.
9440 Carroll park Drive
San Diego, CA 92121
Step 5. Record the model number and serial number of the
Filler/Dispenser Controller. Store in a convenient,
secure location for reference when contacting
Hardy Technical Support Department or to buy
parts or firmware upgrades.
FIG. 20: POWER WIRING DIAGRAM
•Power Input J1
J1-1 Neu (Low)
J1-2 Line (HI)
J1-3 Ground
Step 1. The HI 3000 Series instruments are configured with
a universal power supply rated from 120 to 240
VAC. The instruments can be powered by a 120 or
240 VAC power source and requires no switching
or jumper settings.
Step 2. Install a 3-wire, minimum 14 AWG power line to
the 3-pin terminal block connector. (See Fig. 20)
Step 3. The power and relay circuit card filters and condi-
tions AC power. However, for noisy power lines,
external conditioning may be required. For more
information, consult the HI 3000 Series Installation
and Service Manual or contact Hardy Instruments
Technical Support.
Digital Input Wiring
The 5 digital inputs to the HI 3000 series instruments are
mappable inputs and are only active when connected to
ground. (See Fig. 21)
•The AC power should be supplied by a “clean” primary
line, directly from the power panel. This line should not
supply any other equipment, including the feeding unit,
and should be supplied with a minimum 10 amp breaker.
(See Fig. 20)
Cable color Code for C2 Load Points (left to right facing the
rear panel):
OADCELLCABLELENGTHHASBEENCAL-
•ShieldGround Wire
•C2-Violet
•C2+Grey
•EXC-Black
•SEN- Brown
•SIG-White
•ShieldGround Wire
•C2-Not Used
•C2+Not Used
•EXC-Black
•SEN- Brown
•SIG-White
•SIG+Green
•SEN+ Blue
•EXC+ Red
Step 1. Remove the factory installed jumper from the ter-
minal block if you have 6 wire load cell cable that
includes sense wires from the load cell or junction
box.
Step 2. Connect the cable (Recommended load cell cable:
Hardy Prt. # 6020-0001) wires to the J9 terminal
block according to the Non-C2 cable color chart.
Step 3. Plug the terminal block into the Channel 1 (J9) con-
nector on the rear panel.
Step 4. For more information concerning Non-C2 Load
Point connections, consult the HI 3000 Series
Installation and Service Manual.
RS 232 Connection
The RS 232 Connection provides for a serial port for transmission to a Printer or a Scoreboard. T o configure the Printer
or Scoreboard see Chapter 4/Serial Port Parameters in the HI
3030 Service Manual.
13Cabling
Channel 2Channel 3Channel 4
Channel 1
Printer/DisplayEthernetSM MD evice net
Neu
Line
LINK
Installation
NOTE:The HI 3000 instrument transmits data only over
a serial connection, it does not receive data.
RS 232 Connection Pinout
Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Gnd
Iso
Gnd
Rxd
Txd
V+
T/R
FIG. 24: SERIAL PORT CONNECTION
Reading left to right when viewing the rear panel from the
back.
Pin NumberConnection
1Iso Grnd
2Grnd
3Rxd
4Txd
5V+ (5VDC)
Table 3: Serial Port Pinout
Hardware Requirements:
Serial Cable with nine pin connector.
-JB Option Wiring
cell is connected to Channel 1, Channel 2, Channel
3, Channel 4 for future reference.
NOTE:If you have one load point you must plug it into
Channel 1. If you have more than one load point
you must make sure that you plug one of the load
points into Channel 1.
Step 7. If you only have 3 load cells, do not use Channel 4.
Step 8. For more information concerning Non-C2 Load
Cell connections, consult the HI 3000 Series Service Manual.
Ethernet Cable Connection and Setup
Hardware Requirements:
Ethernet Card - 10/100 Base T
Ethernet Cable w/RJ 45 connector.
Step 1. Plug the RJ45 connector into the Ethernet Connec-
tion at the rear panel of the instrument or the Junction Box. (See Fig. 26)
•Plugging the RJ45 connector into an instrument with an HI 3000-RC environmental rear
cap does not require removal of the cover. Use
needle nose pliers to hold the back of the connector. While holding the connector with the
pliers, pass the connector through the access
port and press the connector into the RJ45 connector at the rear of the instrument.
•When removing the connector you will need to
use a small screw driver and needle nose pliers.
While holding the back of the RJ45 connector
with the pliers, use the screw driver to push
down on the latch at the top of the connector.
This releases the connector. Pass the conne ctor
back through the access port.
FIG. 25: -JB OPTION CONNECTIONS
Step 5. Connect the load cell cable wires to the terminal
blocks in accordance with the Load Cell manufacturers color code.
Step 6. Plug the terminal blocks into Channels 1 thru 4 con-
nectors on the rear panel. Write down which load
FIG. 26: REAR PANEL/ETHERNET RJ 45
CONNECTION
Step 2. At the front panel push the Setup button. The Con-
figuration Menu appears. (See Fig. 27)
HI-3000 Series14
Operation and Installation
•Do not repeat any IP addresses used on your
network.
•Make sure that you enter integers before the
periods between values. Do not leave any
periods out of the address.
Bad address: 153.956.124
Correct address: “159.236.456.25”.
FIG. 27: CONFIGURATION MENU/SELECTION
SETUP
Step 3. Push the up or down arrows until the cursor is next
to “SETUP”. (See Fig. 27)
Step 4. Press the Enter button. The Setup Submenu
appears. (See Fig. 28)
FIG. 28: SETUP MENU
Step 5. Press the up arrow until the cursor appears in front
of Ethernet. (See Fig. 29)
FIG. 29: SETUP MENU/ETHERNET SUB-MENU
Step 6. Press the Enter button. The Ethernet sub-menu
appears. (See Fig. 30)
NOTE:Check with your network administrator to get the
correct IP address for your instrument. IP
addresses used in this manual except for the
default IP address are for illustration purposes
only.
Step 8. Use the up or down arrows and move the cursor in
front of “Addr”. Press the clear button to clear the
current or default entry. Use the keypad and enter
the new IP address. Be sure and put the periods
between the entered values of the address.
Step 9. When you have entered the IP Address, press the
Enter button to set the IP Address in the instrument.
Step 10. DO NOT CHANGE THE MASK OR GATE VAL-
UES AT THIS TIME. For information about configuring the Mask, Gate and DNS, please check
with your network administrator or check with
Technical Support at Hardy Instruments Inc.
Step 11. Press the Exit button until you get to the Standby
display.
Step 12. Recycle power to make the IP Address change take
effect.
Step 13. Now that the instrument has a unique IP address
you can connect to it from your browser.
Step 14. Make sure that the ethernet cable is connected to
the HI 3000 Series Instrument and to the ethernet
card in your computer.
Step 15. Type in the Instruments IP address in the Address
field of your browser. For example: “http://
159.236.456.25”. (See Fig. 63) Do not enter the
quotation marks. Once the IP address is entered
press Enter on your computer keyboard. The System Web page appears and you are ready to use the
instrument via the Ethernet. (See Fig. 31)
FIG. 30: ETHERNET MENU/DEFAULT IP ADDRESS
Step 7. The IP address shown in Figure 8 is the default IP
address set at the factory. DO NOT USE THIS
ADDRESS. You must enter a new address. You
must do the following:
FIG. 31: ENTER IP ADDRESS IN BROWSER
ADDRESS FIELD
15Cabling
Installation
FIG. 32: WEB PAGE
Setting the IP Address for the Blind Remote
Since the Blind Remote does not have a keypad you will
have to set the IP Address by via the Ethernet (TCP/IP).
Setting or Changing the IP Address using the
Ethernet
Software Requirements:
IP Setup
Step 1. Get the CD ROM that came with HI 3000 Series
Instrument and load it into to your CD Drive.
Step 2. If you don’t have the CD or can’t find it, you can
connect to the HI 3000 Instrument Web Site by
opening the Instrument Web page and clicking on
the “www.Link: HI 3000 Series Online Support
Site” link. (See Fig. 33) Click on Downloads/IP
Setup.
•On the CD is a folder called Web-Link.
•Open the Folder to get this File “IPSetup.exe”
•When saving the file from our Web Site,
save it to this folder.
•Load “IPSetup.exe” on your hard drive.
•Double click on “IPSetup.exe”. The IP
Setup Dialog box appears. (See Fig. 34)
FIG. 34: IP SETUP MENU
Step 3. IP Setup automatically searches the network for all
the HI 3000 instrument IP addresses that are on the
network. Keep in mind the computer that has the IP
Setup application must be connected to the same
network as the devices.
Step 4. In the Select a Unit field, click on the unit IP
address that you want to change. You will notice
that we clicked on a default address:
192.168.110.99. This means that there is a new HI
3000 Series instrument on the network. The highlighted address also appears in the NDK Settings/
IP.
Step 5. Contact your Network Administrator for the correct
IP Address for this unit.
Step 6. Click in each IP address field that you want to
change. REMEMBER DO NOT DUPLICA TE IP ADDRESSES. Type in the new IP Address. In our
example we changed “192.168.110.99” to
“192.168.11 0.52”. (See Fig. 35)
FIG. 33: INSTRUMENT WEB PAGE
FIG. 35: IP SETUP/SETTING NEW ADDRESS
HI-3000 Series16
>
SE TU P ME N U
Set LC D Contr ast
D evicenet O N ->
Operation and Installation
Step 7. Click on the Set button. The old address will disap-
pear.
Step 8. Reset the HI 3000 Instrument by cycling the power
off and on.
Step 9. Press the Search Again button. The new address
appears in the Select a Unit field. (See Fig. 36)
FIG. 36: NEW IP ADDRESS IS RESET
Step 10. The IP Address has been reset.
DeviceNet Connection and Setup From the
Front Panel
Hardware Requirements:
DeviceNet Cable
Software Requirements:
•CAN+White
•V+Red
Step 1. Connect the Cable to the connector using the color
code.
Step 2. Connect the cable connector to the DeviceNet con-
nector at the rear panel. (See Fig. 37)
For HI 3010 Only
Step 1. At the front panel click on the Setup button. The
Configuration Menu appears. (See Fig. 38)
FIG. 38: CONFIGURATION MENU/SELECTING
SETUP
Step 2. Push the up or down arrows until the cursor is next
to “SETUP”. (See Fig. 38)
Step 3. Press the Enter button. The Setup submenu appears.
Step 4. Press the up or down arrows until the cursor is in
front of “Devicenet”. (See Fig. 39)
RSNetWorx™
RSLinx™
Hardy EDS File
NOTE:RSNetWorx™ and RSLinx ™ are trademarks of
Rockwell Software.
FIG. 37: REAR PANEL/DEVICENET CONNECTION
CAUTION: D
ANEXTERNALPOWERSOURCEONTHE DEVICENET BUS.
Cable color Code for DeviceNet connector:
ONOTCONNECT V- AND V+ IFYOUHAVE
•V-Black
•CAN-Blue
•ShieldGround Wire
E ther net. ON - >
FIG. 39: SETUP MENU/SELECTING DEVICENET
Step 5. To toggle Devicenet on or off press the right or left
arrow buttons. Notice when Devicenet is toggled
ON there is an arrow to the right of “ON”. The
arrow indicates another sub menu.
Step 6. Press the Enter button. The Devicenet sub-menu
appears. (See Fig. 40)
FIG. 40: DEVICENET SUB-MENU/SETTING THE
BAUD RATE
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