Hardy HI 3010 User Manual

HI 3000 Series

Operation and Installation Manual

Hardy Process Solutions Document Number: 0596-0258-01 Rev P

Local Field Service

Hardy has over 200 field technicians in the U.S., and more positioned throughout the world to assist you in your sup­port needs. We also have factory engineers who will travel to your facility anywhere in the world to help you solve challenging applications. We're ready to support you with:
Installation and start-up
Plant audits and performance measurement
Emergency troubleshooting and repair
To request Emergency Service and Troubleshooting, Start-up, Installation, Calibration, Verification or to discuss a Maintenance Agreement please call 800-821-5831 Ext. 1757 or Emergency Service after hours (Standard Hours 6:00
AM to 6:00 PM Pacific Standard Time) and weekends
Ext. 1111.

Outside the U.S

Hardy Process Solutions has built a network of support throughout the globe. For specific field service options avail­able in your area please contact your local sales agent or our U.S. factory at +1 858-292-2710, Ext. 1757.

i Table of Contents

Table of Contents

Table of Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - i

Table of Illustrations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I

Communications Installation & Operation - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
DeviceNet™ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Hardy Control-Link TCP/IP (Ethernet) - - - - - - - - - - - - - - - - - - 1 PRS-232 Simplex Serial Port - - - - - - - - - - - - - - - - - - - - - - 1
Communication Option Cards - - - - - - - - - - - - - - - - - - - - - - - - 1
Remote I/O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ControlNet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Profibus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 MOD-Bus/TPC/IP - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 OPC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 EtherNet/IP™ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 Allen-Bradley Remote I/O - - - - - - - - - - - - - - - - - - - - - - - - 3
Allen-Bradley License - - - - - - - - - - - - - - - - - - - - - - - - 3 Common Applications - - - - - - - - - - - - - - - - - - - - - - - - 3 Monitoring Weighing Parameters - - - - - - - - - - - - - - - - - - 4 Short Glossary of Terms - - - - - - - - - - - - - - - - - - - - - - - 4 Tare Value - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Remote I/O Board Cable Termination Dip Switch Configuration - - - - - - 4
About Cable Termination - - - - - - - - - - - - - - - - - - - - - - 4 Dip Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 Installing the RIO Option Board - - - - - - - - - - - - - - - - - - - - - 4
Connector Pin Out - - - - - - - - - - - - - - - - - - - - - - - - - - 5 LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Removing the Remote I/O Option Card - - - - - - - - - - - - - - - - - - - - 5
Remote I/O Configuration Procedures from the Front Panel - - - - - - - 5 Remote I/O Configuration Procedures from the Web Page - - - - - - - - 7 Discrete Remote I/O Mapping - - - - - - - - - - - - - - - - - - - - - - 9
About Discrete Remote I/O Mapping - - - - - - - - - - - - - - - - - 9
General Information - - - - - - - - - - - - - - - - - - - - - - - - - 9
For Reads: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Mapping - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Cabling Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

General Introduction to Cabling - - - - - - - - - - - - - - - - - - - - - - - 11 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 Input Power Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 Digital Input Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 Output Relay Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 Load Point Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
-JB Option Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13 Ethernet Cable Connection and Setup - - - - - - - - - - - - - - - - - - - - 13
DeviceNet Connection and Setup From the Front Panel - - - - - - - - - - - 16
®
C2
Load Point Connection - - - - - - - - - - - - - - - - - - - - - - - 12 Non-C2 Load Cell Connection - - - - - - - - - - - - - - - - - - - - - - 12 RS 232 Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
RS 232 Connection Pinout - - - - - - - - - - - - - - - - - - - - - - 13
Setting the IP Address for the Blind Remote - - - - - - - - - - - - - - - 15
Setting or Changing the IP Address using the Ethernet - - - - - - - - 15
For HI 3010 Only - - - - - - - - - - - - - - - - - - - - - - - - - - 16
For HI 3030, HI 3600, HI 3300 - - - - - - - - - - - - - - - - - - - - 17
HI 3000 Series ii
User Guide
ControlNet Option Card Installation - - - - - - - - - - - - - - - - - - - - - - 18 Removing the ControlNet Option Card - - - - - - - - - - - - - - - - - - - - 19 ControlNet Connection and Setup - - - - - - - - - - - - - - - - - - - - - - 19
Hardware Requirements: - - - - - - - - - - - - - - - - - - - - - - - - 19 Software Requirements: - - - - - - - - - - - - - - - - - - - - - - - - - 19 Setting the ControlNet Node Address from the Front Panel - - - - - - - - 20 Activating ControlNet and Setting the ControlNet Node Address from the Web Page - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
LED Status Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - 22 EtherNet/IP™ Option Card Installation - - - - - - - - - - - - - - - - - - - - 22 Removing the EtherNet/IP Option Card - - - - - - - - - - - - - - - - - - - - 23
Setting Up the EtherNet I/P Address from the Front Panel - - - - - - - - 23
Setting Up the EtherNet I/P Address from the Web Page - - - - - - - - - 24
LED Status Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - 25
LED 1 - Link (Activity) - - - - - - - - - - - - - - - - - - - - - - - - 25 LED 2 - Module Status - - - - - - - - - - - - - - - - - - - - - - - - 25 LED 3 - Network Status - - - - - - - - - - - - - - - - - - - - - - - 26
LED 4 - Activity - - - - - - - - - - - - - - - - - - - - - - - - - - - 26 Profibus Option Card Installation - - - - - - - - - - - - - - - - - - - - - - - 26 Profibus Connection and Setup - - - - - - - - - - - - - - - - - - - - - - - 26
Hardware Requirements: - - - - - - - - - - - - - - - - - - - - - - - - 26 Software Requirements: - - - - - - - - - - - - - - - - - - - - - - - - - 26
Cabling Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - 26
Cable Specification - - - - - - - - - - - - - - - - - - - - - - - - - 27
LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28 Removing the Profibus Option Card - - - - - - - - - - - - - - - - - - - - - 28 Analog Output Option Card Installation - - - - - - - - - - - - - - - - - - - - 28
Electrical Connection - - - - - - - - - - - - - - - - - - - - - - - - - - 29 Removing the Analog Option Card - - - - - - - - - - - - - - - - - - - - - - 29 Rear Cover Installation (HI 3000-RC) - - - - - - - - - - - - - - - - - - - - - 29
Removing the NEMA 4 Plug - - - - - - - - - - - - - - - - - - - - - - - 30
Installing the NEMA 4 Plug - - - - - - - - - - - - - - - - - - - - - - - - 30
Installing the Cord Grip Assemblies - - - - - - - - - - - - - - - - - - - 30
Removing the Cord Grip Assembly - - - - - - - - - - - - - - - - - - - - 32 Installing the HI 3000-RC Rear Cover - - - - - - - - - - - - - - - - - - - - 32

Network Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

About Networks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 Simple Ethernet Network - - - - - - - - - - - - - - - - - - - - - - - - - - 35
Materials Required - - - - - - - - - - - - - - - - - - - - - - - - - - - 35 Hardy Control-Link Ethernet Network - - - - - - - - - - - - - - - - - - - - - 37
Materials Required - - - - - - - - - - - - - - - - - - - - - - - - - 37
Setting Node Addresses for HI 3000 Series Instruments from the Browser 38 Using the Ping Tool - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40 DeviceNet Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - 41
RSNetWorx Setup for HI 3000 Series Instruments - - - - - - - - - - - - 41 Slave Mode Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43 Building a Scanlist in RSNetWorx - - - - - - - - - - - - - - - - - - - - - - 45 ControlNet Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - 46
RSNetWorx Setup for HI 3000 Series Instruments with ControlNet
Option Card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Schedule the Network Using RSNetWorx for ControlNet - - - - - - - - - 47
Verify the Network Properties - - - - - - - - - - - - - - - - - - - - 47 Survey the Network for Connected Devices - - - - - - - - - - - - - 47
Schedule the Network and Save the Configuration - - - - - - - - - - 47 Selecting the ControlNet Node Address from the Front Panel - - - - - - - 47 Selecting the ControlNet Node Address from the Web Page - - - - - - - 48
iii Table of Contents
PROFIBUS-DP Network Setup - - - - - - - - - - - - - - - - - - - - - - - - 49
Initialization Process - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Profibus-DP .GSD File - - - - - - - - - - - - - - - - - - - - - - - - - - 49 Pre-Initialization Procedures - - - - - - - - - - - - - - - - - - - - - - - 49 Initialization Procedures - - - - - - - - - - - - - - - - - - - - - - - - - 50 Selecting the Profibus Node Address from the Front Panel - - - - - - - - 52 Selecting the Profibus Node Address from the Web Page - - - - - - - - 53
MODBUS - TCP/IP Over Ethernet - - - - - - - - - - - - - - - - - - - - - - 54
About MODBUS/TCP/IP Over Ethernet - - - - - - - - - - - - - - - - - 54 Installing MODBUS - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
Enabling MODBUS in the HI 3000 Module - - - - - - - - - - - - - - 55 Installing Hardy Modbus-Link - - - - - - - - - - - - - - - - - - - - 56
Using MODBUS with Excel
®
- - - - - - - - - - - - - - - - - - - - - - - 60
OPC Network Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
OPC SERVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 61 Configuring Omniserver to Communicate with an HI 3000 Module - - 61
Setting Up OPC Communication with a Client - - - - - - - - - - - - - - 72
About OPC Clients - - - - - - - - - - - - - - - - - - - - - - - - - 72 Setting up the Output to the OPC Server and the Client from the HI 3000 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77 Adding the HI 3000 Module to the Hardy Control-Link (TCP/IP) Network - 77 Mapping Parameters to the HardyFloat Output Table - - - - - - - - - - - 79
Configuring EtherNet/IP Using RSLogix5000
®
- - - - - - - - - - - - - - - - 83
Mapping - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

E-Mail Configuration and Operation - - - - - - - - - - - - - - - - - - - - - - - - 87

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87 Understanding IP Addresses - - - - - - - - - - - - - - - - - - - - - - - - - 87 Glossary of E-Mail Terms - - - - - - - - - - - - - - - - - - - - - - - - - - 87
Gateway - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87 SMTP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88 DNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88 POP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
Configuring the E-Mail Server - - - - - - - - - - - - - - - - - - - - - - - - 88
Entering the Mail Server Name from the Front Panel - - - - - - - - - 89
Continuing E-Mail Configuration from the Web Page - - - - - - - - - 90 Configuring Standard E-Mail - - - - - - - - - - - - - - - - - - - - - - - 90 Configuring Custom E-Mail - - - - - - - - - - - - - - - - - - - - - - - 91
About Custom E-Mail - - - - - - - - - - - - - - - - - - - - - - - - 91
About Tokens - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91 Testing E-Mail - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94
Setting up Filters in E-mail Applications - - - - - - - - - - - - - - - - - - - 95

Security Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97 Security Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97 Setting up Passwords from the Front Panel - - - - - - - - - - - - - - - - - 97 Setting up Passwords from the Browser - - - - - - - - - - - - - - - - - - - 98 Log On Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Logging on from the Front Panel - - - - - - - - - - - - - - - - - - - - - 99 Log On from the Browser - - - - - - - - - - - - - - - - - - - - - - - - 100 Log Off Procedures from the Front Panel - - - - - - - - - - - - - - - - - 100

HI 3001 Master Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Getting Started - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Help - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

Glossary of terms

Index

HI 3000 Series iv
User Guide
About Help - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Front Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Button Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103
Start Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Stop Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Help Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Station Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103 Buttons Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104 Setup/3/DEF Button - - - - - - - - - - - - - - - - - - - - - - - - - 104
Test/9/WXYZ Button - - - - - - - - - - - - - - - - - - - - - - - - - 104 Setting the IP Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104 Installing the HI 3001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104 Selecting an Instrument on the Network - - - - - - - - - - - - - - - - - - - 104 Software Downloads for HI 3000 Series - - - - - - - - - - - - - - - - - - - 104
I Table of Illustrations

Table of Illustrations

Communications Installation & Operation - - - - - - - - - - - - - - - - - - - - - - - - - - 1

FIG. 1 CONTROLNET ARCHITECTURE - - - - - - - - - - - - - - - - - 2
FIG. 2 ETHERNET/IP™ NETWORK - - - - - - - - - - - - - - - - - - - - 3
FIG. 3 TERMINATING SWITCH FOR TERMINATING LAST MODULE - - - 4
FIG. 4 REMOTE I/O OPTION CARD - - - - - - - - - - - - - - - - - - - 4
FIG. 5 REMOTE I/O/SLIDE INTO OPTION SLOT #0 - - - - - - - - - - - - 5
FIG. 6 REMOTE I/O OPTION CARD INSTALLED - - - - - - - - - - - - - 5
FIG. 7 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 5
FIG. 8 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 6
FIG. 9 OPTIONS/SELECTING REMOTE I/O - - - - - - - - - - - - - - - - 6
FIG. 10 REMOTE I/O MENU/SETTING PARAMETERS - - - - - - - - - - - 6
FIG. 11 REMOTE I/O/SETTING RACK SIZE - - - - - - - - - - - - - - - - 6
FIG. 12 REMOTE I/O SELECTING STARTING QUARTER - - - - - - - - - 6
FIG. 13 INSTRUMENT HOME PAGE/SELECTING CONFIGURATION - - - 7
FIG. 14 CONFIGURATION - OPTIONS PAGE/SELECTING VIEW
REMOTE I/O CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - 7
FIG. 15 REMOTE I/O CONFIGURATION PAGE - - - - - - - - - - - - - - 7
FIG. 16 REMOTE I/O CONFIGURATION/SELECTING BAUD RATE - - - - 7
FIG. 17 REMOTE I/O CONFIGURATION/SELECTING RACK SIZE - - - - - 8
FIG. 18 REMOTE I/0 CONFIGURATION/SELECTING QUARTER - - - - - - 8
FIG. 19 REMOTE I/O CONFIGURATION/SELECTING LAST QUARTER - - 8

Cabling Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

FIG. 20 POWER WIRING DIAGRAM - - - - - - - - - - - - - - - - - - - - 11
FIG. 21 POWER SUPPLY BOARD REAR PANEL - - - - - - - - - - - - - 11
FIG. 22 DRY CONTACT WIRING DIAGRAM - - - - - - - - - - - - - - - - 12
FIG. 23 REAR PANEL/LOAD POINT CONNECTIONS - - - - - - - - - - - 12
FIG. 24 SERIAL PORT CONNECTION - - - - - - - - - - - - - - - - - - - 13
FIG. 25 -JB OPTION CONNECTIONS - - - - - - - - - - - - - - - - - - - 13
FIG. 26 REAR PANEL/ETHERNET RJ 45 CONNECTION - - - - - - - - - - 13
FIG. 27 CONFIGURATION MENU/SELECTION SETUP - - - - - - - - - - 14
FIG. 28 SETUP MENU - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
FIG. 29 SETUP MENU/ETHERNET SUB-MENU - - - - - - - - - - - - - - 14
FIG. 30 ETHERNET MENU/DEFAULT IP ADDRESS - - - - - - - - - - - - 14
FIG. 31 ENTER IP ADDRESS IN BROWSER ADDRESS FIELD - - - - - - 14
FIG. 32 WEB PAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
FIG. 33 INSTRUMENT WEB PAGE - - - - - - - - - - - - - - - - - - - - - 15
FIG. 34 IP SETUP MENU - - - - - - - - - - - - - - - - - - - - - - - - - 15
FIG. 35 IP SETUP/SETTING NEW ADDRESS - - - - - - - - - - - - - - - 15
FIG. 36 NEW IP ADDRESS IS RESET - - - - - - - - - - - - - - - - - - - 16
FIG. 37 REAR PANEL/DEVICENET CONNECTION - - - - - - - - - - - - 16
FIG. 38 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 16
FIG. 39 SETUP MENU/SELECTING DEVICENET - - - - - - - - - - - - - 16
FIG. 40 DEVICENET SUB-MENU/SETTING THE BAUD RATE - - - - - - - 16
FIG. 41 DEVICENET/SELECTING NODE ADDRESS - - - - - - - - - - - - 17
FIG. 42 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 17
FIG. 43 CONFIGURATION MENU - - - - - - - - - - - - - - - - - - - - - 17
FIG. 44 OPTIONS MENU/SELECTING DEVICENET I/O - - - - - - - - - - 17
FIG. 45 DEVICENET SUB-MENU/SETTING THE BAUD RATE - - - - - - - 17
FIG. 46 DEVICENET/SELECTING NODE ADDRESS - - - - - - - - - - - - 18
FIG. 47 CONTROLNET/OPTION CARD - - - - - - - - - - - - - - - - - - 18
FIG. 48 CONTROLNET/SLIDE INTO OPTION SLOT #0 - - - - - - - - - - 18
FIG. 49 CONTROLNET OPTION CARD INSTALLED - - - - - - - - - - - - 19
FIG. 50 CONTROLNET CABLE ASSEMBLIES - - - - - - - - - - - - - - - 19
FIG. 51 ROTARY SWITCHES/SETTING NODE ADDRESS TO 0, 0 - - - - - 19
HI 3000 Series II
Operation and Installation
FIG. 52 REAR PANEL CONTROLNET CONNECTORS AND LEDS - - - - - 19 FIG. 53 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 20 FIG. 54 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 20 FIG. 55 OPTIONS/SELECTING CONTROLNET I/O - - - - - - - - - - - - - 20 FIG. 56 CONTROLNET I/O MENU/SETTING NODE ADDRESS - - - - - - - 20 FIG. 57 HOME PAGE/SELECTING CONFIGURATION - - - - - - - - - - - 20 FIG. 58 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 21 FIG. 59 OPTIONS PAGE/SELECTING VIEW CONTROLNET CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 FIG. 60 CONTROLNET PAGE/ACTIVATING CONTROLNET - - - - - - - - 21 FIG. 61 CONTROLNET CONFIGURATION PAGE/ENTERING NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 FIG. 62 CONTROLNET CONFIGURATION/ENTERING NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22 FIG. 63 ETHERNET I/P/OPTION CARD - - - - - - - - - - - - - - - - - - 23 FIG. 64 ETHERNET/I/P/SLIDE INTO OPTION SLOT #0 - - - - - - - - - - - 23 FIG. 65 ETHERNET/IP OPTION CARD INSTALLED - - - - - - - - - - - - 23 FIG. 66 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 24 FIG. 67 OPTIONS/SELECTING ETHERNET/IP I/O - - - - - - - - - - - - - 24 FIG. 68 ETHERNET/IP MENU/SETTING IP ADDRESS - - - - - - - - - - - 24 FIG. 69 HI 3000 HOME PAGE/SELECTING CONFIGURATION - - - - - - - 24 FIG. 70 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 25 FIG. 71 OPTIONS PAGE/SELECTING VIEW ETHERNET/IP CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 FIG. 72 ETHERNET/IP PAGE/SETTING IP ADDRESS - - - - - - - - - - - 25 FIG. 73 CONNECTOR/DIP SWITCHES/LEDS - - - - - - - - - - - - - - - 25 FIG. 74 PROFIBUS DB9 SERIAL CONNECTOR WITH SLIDE SWITCH/MALE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26 FIG. 75 DB9 CONNECTOR ON THE HARDY PROFIBUS OPTION CARD - - 27 FIG. 76 ROTARY SWITCHES/SETTING NODE ADDRESS TO 0, 0 - - - - - 27 FIG. 77 LED INDICATORS - - - - - - - - - - - - - - - - - - - - - - - - - 28 FIG. 78 ANALOG OUTPUT OPTION 2AN - - - - - - - - - - - - - - - - - - 29 FIG. 79 INSTALLING THE ANALOG OPTION CARD IN A 3000 CHASSIS - 29 FIG. 80 ANALOG ELECTRICAL CONNECTIONS - - - - - - - - - - - - - - 29 FIG. 81 NEMA 4X REAR COVER - - - - - - - - - - - - - - - - - - - - - - 30 FIG. 82 INSTALLING NEMA 4 PLUG - - - - - - - - - - - - - - - - - - - - 30 FIG. 83 INSTALLING THE HEX NUT ONTO THE CORD GRIP ASSEMBLY - 30 FIG. 84 CORD GRIP INSTALLED - - - - - - - - - - - - - - - - - - - - - 31 FIG. 85 INSTALLING THE HEX NUT ONTO THE CORD GRIP ASSEMBLY - 31 FIG. 86 CORD GRIP INSTALLED - - - - - - - - - - - - - - - - - - - - - 31 FIG. 87 INSTALLING CABLES IN THE CORD GRIP ASSEMBLY - - - - - - 32 FIG. 88 ALIGNING THE REAR COVER TO THE CHASSIS - - - - - - - - - 32 FIG. 89 REAR COVER, NEMA 4 PLUGS, AND CORD GRIPS INSTALLED - 33

Network Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

FIG. 90 SIMPLE HARDY CONTROL-LINK NETWORK - - - - - - - - - - - 35 FIG. 91 IP ADDRESS CONFIGURATION - - - - - - - - - - - - - - - - - - 35 FIG. 92 CONTROL PANEL - - - - - - - - - - - - - - - - - - - - - - - - - 36 FIG. 93 NETWORK DIALOG BOX/SELECT TCP/IP - - - - - - - - - - - - - 36 FIG. 94 NETWORK DIALOG BOX/SELECT PROPERTIES - - - - - - - - - 37 FIG. 95 TCI/IP PROPERTIES/IP ADDRESS - - - - - - - - - - - - - - - - 37 FIG. 96 INTERNET PROPERTIES DIALOG BOX - - - - - - - - - - - - - - 37 FIG. 97 HARDY CONTROL-LINK ETHERNET NETWORK - - - - - - - - - 37 FIG. 98 FILLER/DISPENSER HOME PAGE/SELECTING CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38 FIG. 99 CONFIGURATION PAGE/SELECTING HARDY CONTROL-LINK - - 38 FIG. 100 CONFIGURATION - HARDY CONTROL-LINK PAGE - - - - - - - - 38
III Table of Illustrations
FIG. 101 CONFIGURATION - HARDY CONTROL-LINK/INSTRUMENT
SELECTION PULL DOWN LIST - - - - - - - - - - - - - - - - - - - - - - - 39
FIG. 102 CONFIGURATION PAGE WITH INSTRUMENTS NOT
ASSIGNED A NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - 39
FIG. 103 SELECTED INSTRUMENT WITH IP ADDRESS IN
IP ADDRESS FIELD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
FIG. 104 HI-3010 (IP ADDRESS 192.168.110.68) ASSIGNED TO NODE 0 - - 39
FIG. 105 SELECTED INSTRUMENT WITH IP ADDRESS IN IP ADDRESS
FIELD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
FIG. 106 HI-3010 (IP ADDRESS 192.168.110.24) ASSIGNED TO NODE 1 - - 40
FIG. 107 INSTRUMENTS ASSIGNED TO NODE 0 THROUGH NODE 7 - - - 40
FIG. 108 SAVING THE CONFIGURATION - - - - - - - - - - - - - - - - - - 40
FIG. 109 TRANSFERRING THE NODE CONFIGURATION FROM
NODE 0 TO NODE 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
FIG. 110 SELECTING EDS WIZARD - - - - - - - - - - - - - - - - - - - - 41
FIG. 111 EDS WIZARD DIALOG BOX - - - - - - - - - - - - - - - - - - - - 41
FIG. 112 SELECTING “REGISTER AN EDS FILE” - - - - - - - - - - - - - - 41
FIG. 113 SELECTING THE HARDY EDS FILE - - - - - - - - - - - - - - - - 41
FIG. 114 SELECTING THE HARDY EDS FILE - - - - - - - - - - - - - - - - 42
FIG. 115 EDS FILE INSTALLATION TEST RESULTS DIALOG BOX - - - - - 42
FIG. 116 CHANGE GRAPHIC IMAGE DIALOG BOX - - - - - - - - - - - - - 42
FIG. 117 FINAL TASK SUMMARY DIALOG BOX - - - - - - - - - - - - - - 42
FIG. 118 HARDWARE/VENDOR/HARDY INSTRUMENTS INC. INSTALLED - 43
FIG. 119 GRAPH/HARDY FILLER ICON - - - - - - - - - - - - - - - - - - - 43
FIG. 120 MODULE TAB/SELECTING SLAVE MODE - - - - - - - - - - - - - 43
FIG. 121 SLAVE MODE DIALOG BOX - - - - - - - - - - - - - - - - - - - - 43
FIG. 122 INPUT PAGE/SELECTING AUTOMAP - - - - - - - - - - - - - - - 44
FIG. 123 INPUT PAGE/INPUTS MAPPED - - - - - - - - - - - - - - - - - - 44
FIG. 124 OUTPUT PAGE/SELECTING AUTOMAP - - - - - - - - - - - - - - 44
FIG. 125 OUTPUT PAGE/OUTPUTS MAPPED - - - - - - - - - - - - - - - 44
FIG. 126 GRAPH OF NETWORKED MODULES - - - - - - - - - - - - - - - 45
FIG. 127 HARDY FILLER PROPERTIES LIST - - - - - - - - - - - - - - - - 45
FIG. 128 SCANLIST PAGE/AVAILABLE DEVICES - - - - - - - - - - - - - - 45
FIG. 129 SCANLIST PAGE/SCANLIST - - - - - - - - - - - - - - - - - - - 46
FIG. 130 INPUT PAGE/CHANGE PARAMETERS - - - - - - - - - - - - - - 46
FIG. 131 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 47
FIG. 132 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 48
FIG. 133 OPTIONS/SELECTING REMOTE I/O - - - - - - - - - - - - - - - - 48
FIG. 134 CONTROLNET I/0 MENU/SELECTING THE NODE ADDRESS - - - 48
FIG. 135 ELECTING CONFIGURATION FROM THE HOME
PAGE OF THE HI 3000 INSTRUMENT - - - - - - - - - - - - - - - - - - - 48
FIG. 136 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 48
FIG. 137 CONFIGURATION - OPTIONS/SELECTING VIEW
CONTROLNET CONFIGURATION OPTION - - - - - - - - - - - - - - - - - 49
FIG. 138 CONTROLNET CONFIGURATION PAGE/SELECTING
THE NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
FIG. 139 PROFIBUS LOGO - - - - - - - - - - - - - - - - - - - - - - - - - 49
FIG. 140 SIMPLE PROFIBUS NETWORK WITH TRUNK AND DROP LINES - 49
FIG. 141 HARDWARE CATALOG/SELECTING ANYBUS-S PDP FOLDER - - 50
FIG. 142 ANYBUS-S PDP PARAMETERS DIALOG BOX - - - - - - - - - - - 50
FIG. 143 SELECTING THE INPUT AND OUTPUT SIZE - - - - - - - - - - - 51
FIG. 144 ANYBUS-S PDP APPEARS IN THE NETWORK - - - - - - - - - - 51
FIG. 145 DOWNLOADING HI 3000 SERIES CONFIGURATION - - - - - - - 51
FIG. 146 SELECT DESTINATION MODULE DIALOG BOX - - - - - - - - - - 52
FIG. 147 SELECT STATION ADDRESS DIALOG BOX 52
FIG. 148 DOWNLOADING CONFIGURATION PROMPT - - - - - - - - - - - 52
FIG. 149 INITIALIZATION COMPLETE - - - - - - - - - - - - - - - - - - - 52
HI 3000 Series IV
Operation and Installation
FIG. 150 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 52 FIG. 151 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - - - 53 FIG. 152 OPTIONS/SELECTING PROFIBUS I/0 - - - - - - - - - - - - - - - 53 FIG. 153 PROFIBUS I/0 MENU/SELECTING THE NODE ADDRESS - - - - - 53 FIG. 154 SELECTING CONFIGURATION FROM THE HOME PAGE OF THE HI 3000 INSTRUMENT - - - - - - - - - - - - - - - - - - - 53 FIG. 155 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - - - 53 FIG. 156 CONFIGURATION - OPTIONS/SELECTING VIEW PROFIBUS CONFIGURATION OPTION - - - - - - - - - - - - - - - - - - - 54 FIG. 157 PROFIBUS CONFIGURATION PAGE/SELECTING THE NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54 FIG. 158 MODBUS COMMUNICATION DIAGRAM - - - - - - - - - - - - - - 55 FIG. 159 MACHINE MONITOR/SELECTING CONFIGURATION - - - - - - - 55 FIG. 160 CONFIGURATION/SELECTING OPTIONS - - - - - - - - - - - - - 55 FIG. 161 CONFIGURATION - OPTIONS/SELECTING MODBUS - - - - - - - 55 FIG. 162 MODBUS - OPTIONS PAGE - - - - - - - - - - - - - - - - - - - - 55 FIG. 163 MODBUS - OPTIONS/ENABLED] - - - - - - - - - - - - - - - - - 56 FIG. 164 HARDY MODBUS-LINK DISPLAY - - - - - - - - - - - - - - - - - 56 FIG. 165 HARDY MODBUS-LINK/SELECTING CONNECT - - - - - - - - - - 56 FIG. 166 TCP/IP CONNECTION DISPLAY - - - - - - - - - - - - - - - - - - 57 FIG. 167 TCP/IP CONNECTION DISPLAY/SELECTING TCP/IP - - - - - - - 57 FIG. 168 TCP/IP CONNECTION DISPLAY/ENTERING THE IP ADDRESS - - 57 FIG. 169 MAPPING DISPLAY/CLICKING ON DESTINATION ­SCRATCHPAD: HFO4 (HARDY FLOAT OUT - WORD 4) - - - - - - - - - - 57 FIG. 170 MAPPING DISPLAY/SELECTING DESTINATION ­SCRATCHPAD: HFO4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57 FIG. 171 MAPPING DISPLAY/SELECTING SOURCE ­MFI0 (MODBUS FLOAT IN - WORD 0) - - - - - - - - - - - - - - - - - - - - 58 FIG. 172 MAPPING DISPLAY/MAPPING THE SOURCE TO THE DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 FIG. 173 MAPPING DISPLAY/HFO - FLOAT VARIABLES/ENTERING A VALUE FOR WORD 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 FIG. 174 HARDY MODBUS-LINK DISPLAY/SELECTING DISPLAY/FLOAT INVERSE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58 FIG. 175 HARDY MODBUS-LINK DISPLAY/555.0000 APPEARS - - - - - - - 59 FIG. 176 HARDY MODBUS-LINK DISPLAY/SELECTING BUTTON 23 ­READ/WRITE MULTIPLE REGISTERS - - - - - - - - - - - - - - - - - - - 59 FIG. 177 HARDY MODBUS-LI NK DISPLAY/WRITER MULTIPLE REGISTERS DISPLAY - - - - - - - - - - - - - - - - - - - - - - - - - - - 59 FIG. 178 HARDY MODBUS-LINK/ENTER VALUE DISPLAY - - - - - - - - - 59 FIG. 179 HARDY MODBUS-LINK/ENTER VALUE DISPLAY/ENTERING 999 - 59 FIG. 180 HARDY MODBUS-LINK/WRITE MULTIPLE REGISTERS/SENDING NEW VALUE - - - - - - - - - - - - - - - - - - - - 60 FIG. 181 RESPONSE OK POP UP - - - - - - - - - - - - - - - - - - - - - - 60 FIG. 182 MAPPING DISPLAY WITH VALUE “999.0000” RECEIVED FROM THE HARDY MODBUS-LINK CLIENT - - - - - - - - - - - - - - - - 60 FIG. 183 OPC HETEROGENEOUS COMPUTING ENVIRONMENT - - - - - 61 FIG. 184 OPC CLIENT/SERVER/ITEMS - - - - - - - - - - - - - - - - - - - 61 FIG. 185 OMNISERVER CONFIGURATION DIALOG BOX - - - - - - - - - - 61 FIG. 186 OMNISERVER CONFIGURATION DIALOG BOX - - - - - - - - - - 62 FIG. 187 WINSOCK DEVICE CONFIGURATION/DEFAULT PARAMETERS - 62 FIG. 188 WINSOCK CONFIGURATION/ENTERING HI 3000 SETUP PARAMETERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62 FIG. 189 PINGING HI 3000 MODULE/CONNECTION INDICATED - - - - - - 62 FIG. 190 HI 3000 DEVICE ICON WITH IP ADDRESS - - - - - - - - - - - - 63 FIG. 191 PROTOCOLS DIALOG BOX - - - - - - - - - - - - - - - - - - - - 63 FIG. 192 PROTOCOL DEFINITION/DOUBLE OR RIGHT CLICK ON
V Table of Illustrations
PROTOCOL SETTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
FIG. 193 PROTOCOLS DEFINITION DIALOG BOX/CREATING
PROTOCOL NAME AND DESCRIPTION - - - - - - - - - - - - - - - - - - 63
FIG. 194 PROTOCOL DEFINITION/BINARY FORMATS PAGE - - - - - - - 64
FIG. 195 PROTOCOLS DEFINITION - - - - - - - - - - - - - - - - - - - - 64
FIG. 196 PROTOCOL SETTINGS WITH NEW PROTOCOL DEFINITIONS - - 64
FIG. 197 SELECTING TOPICS ICON - - - - - - - - - - - - - - - - - - - - 64
FIG. 198 TOPICS PAGE/SELECTING A NEW TOPIC - - - - - - - - - - - - 64
FIG. 199 TOPIC DEFINITION DIALOG BOX/CREATING TOPIC DEFINITION 65
FIG. 200 TOPIC DEFINITION/VARIABLES PAGE - - - - - - - - - - - - - - 65
FIG. 201 TOPIC DEFINITION/HARDYFLOAT ICON - - - - - - - - - - - - - 65
FIG. 202 PROTOCOL PAGE/HIGHLIGHTING HARDYOPC_FLOAT - - - - - 66
FIG. 203 PROTOCOL PAGE/SELECTING NEW ITEM - - - - - - - - - - - - 66
FIG. 204 ITEM DEFINITION DIALOG BOX - - - - - - - - - - - - - - - - - - 66
FIG. 205 ITEM DEFINITION - - - - - - - - - - - - - - - - - - - - - - - - - 66
FIG. 206 ITEM DEFINITION/ENTERING FO00 - - - - - - - - - - - - - - - - 66
FIG. 207 ITEM DEFINITION - - - - - - - - - - - - - - - - - - - - - - - - - 67
FIG. 208 PROTOCOL PAGE/ITEM LIST ENTERED - - - - - - - - - - - - - 67
FIG. 209 ITEM DEFINITION/SEND DATA TRIGGER - - - - - - - - - - - - - 67
FIG. 210 ITEM DEFINITION/SEQUENCE NUMBER IN - - - - - - - - - - - - 67
FIG. 211 ITEM DEFINITION/SEQUENCE NUMBER OUT - - - - - - - - - - 68
FIG. 212 PROTOCOL PAGE/SELECTING HOST MESSAGE - - - - - - - - 68
FIG. 213 HOST MESSAGE DEFINITION - - - - - - - - - - - - - - - - - - - 68
FIG. 214 REQUEST PAGE WITH NO REQUEST MESSAGE - - - - - - - - - 69
FIG. 215 SELECTING WWW LINK - - - - - - - - - - - - - - - - - - - - - - 69
FIG. 216 HI 3000 SUPPORT SITE - - - - - - - - - - - - - - - - - - - - - - 69
FIG. 217 EPS FILES/SELECTING OPC FLOAT DPD FILE - - - - - - - - - - 69
FIG. 218 FILE DOWNLOAD DIALOG BOX - - - - - - - - - - - - - - - - - - 69
FIG. 219 SAVE AS DIALOG BOX/SELECTING PROGRAM FILES - - - - - - 70
FIG. 220 PROGRAM FILES/SELECTING DESCARTES OMNISERVER - - - 70
FIG. 221 OMNISERVER FOLDER SAVING DPD FILE - - - - - - - - - - - - 70
FIG. 222 HOST MESSAGE - - - - - - - - - - - - - - - - - - - - - - - - - 70
FIG. 223 CHAINS AND TRIGGERS PAGE - - - - - - - - - - - - - - - - - - 71
FIG. 224 PROTOCOL DEFINITION/SELECTING UNSOLICITED
MESSAGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
FIG. 225 UNSOLICITED MESSAGE DEFINITION PAGE - - - - - - - - - - - 71
FIG. 226 UNSOLICITED MESSAGE DEFINITION/NAME AND
DESCRIPTION ENTERED - - - - - - - - - - - - - - - - - - - - - - - - - - 71
FIG. 227 UNSOLICITED MESSAGE DEFINITION/RECEIVED PAGE - - - - - 72
FIG. 228 UNSOLICITED MESSAGE DEFINITION/RECEIVED MESSAGE - - 72
FIG. 229 WONDERWARE/SELECTING WWCLIENT - - - - - - - - - - - - - 73
FIG. 230 WONDERWARE/CLOSE THE LOG VIEWER - - - - - - - - - - - - 73
FIG. 231 WWCLIENT/SELECTING CREATE CONNECTION - - - - - - - - - 73
FIG. 232 CREATE CONNECTION DIALOG BOX - - - - - - - - - - - - - - - 73
FIG. 233 CREATE CONNECTION DIALOG BOX - - - - - - - - - - - - - - - 73
FIG. 234 IOT CONNECTION - - - - - - - - - - - - - - - - - - - - - - - - 73
FIG. 235 ITEM DIALOG BOX - - - - - - - - - - - - - - - - - - - - - - - - 74
FIG. 236 WWCLIENT/LIST OF IOT CONNECTIONS - - - - - - - - - - - - - 74
FIG. 237 WWCLIENT/LIST OF ITEMS (FI00) - - - - - - - - - - - - - - - - 74
FIG. 238 WONDERWARE/OPENING WINDOWMAKER - - - - - - - - - - - 74
FIG. 239 WINDOWMAKER DIALOG BOX - - - - - - - - - - - - - - - - - - 74
FIG. 240 WINDOWMAKER/OPENING A NEW WINDOW - - - - - - - - - - - 74
FIG. 241 WINDOW MAKER/CREATING A NEW WINDOW - - - - - - - - - - 75
FIG. 242 MACHINE MONITOR WINDOW ENTERING ###.#### - - - - - - - 75
FIG. 243 WINDOWMAKER/SELECTING ANIMATION LINKS - - - - - - - - 75
FIG. 244 WINDOWMAKER/OBJECT TYPE DIALOG BOX - - - - - - - - - - 75
FIG. 245 WINDOWMAKER/ACCESS NAME DIALOG BOX - - - - - - - - - - 75
HI 3000 Series VI
Operation and Installation
FIG. 246 WINDOWMAKER/ADD ACCESS NAME DIALOG BOX - - - - - - - 76 FIG. 247 WINDOWMAKER/SELECTING TAGNAME DICTIONARY - - - - - - 76 FIG. 248 WINDOWMAKER/CREATING A TAG NAME - - - - - - - - - - - - 76 FIG. 249 WINDOWMAKER/SELECT TAG DIALOG BOX/SELECTING IPS - - 76 FIG. 250 NEWLY CREATED WINDOW - - - - - - - - - - - - - - - - - - - 77 FIG. 251 WINDOWMAKER/SELECTING RUNTIME - - - - - - - - - - - - - 77 FIG. 252 WINDOWMAKER/RUNTIME VALUE - - - - - - - - - - - - - - - - 77 FIG. 253 HI 3030 MAIN WEB PAGE/SELECTING CONFIGURATION - - - - 77 FIG. 254 CONFIGURATION PAGE/SELECTING HARDY CONTROL LINK - - 77 FIG. 255 HARDY CONTROL-LINK PAGE/SELECTING LISTED HI 3000 MODULE IP ADDRESS - - - - - - - - - - - - - - - - - - - - - - - 78 FIG. 256 HARDY CONTROL-LINK PAGE SELECTING NODE 5 - - - - - - - 78 FIG. 257 SELECTED INSTRUMENT’S IP ADDRESS APPEARS IN THE NODE 5 TEXT FIELD - - - - - - - - - - - - - - - - - - - - - - - - 78 FIG. 258 SAVING THE NODE ADDRESS ASSIGNMENT - - - - - - - - - - 78 FIG. 259 OK MESSAGE BOX - - - - - - - - - - - - - - - - - - - - - - - - 78 FIG. 260 NODE IP ADDRESS CONFIGURED - - - - - - - - - - - - - - - - 78 FIG. 261 CONFIGURATION PAGE/SELECTING MAPPING SETUP - - - - - 79 FIG. 262 MAPPING SETUP PAGE 1 - - - - - - - - - - - - - - - - - - - - - 79 FIG. 263 MAPPING SETUP PAGE 1/SELECTING HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - 79 FIG. 264 HARDY CONTROL-LINK FLOAT OUT SELECTED/WORD 0 - - - - 79 FIG. 265 HARDY CONTROL-LINK FLOAT OUT/WORD 0 (EFO0) SET AS MAPPING DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 266 MAPPING SETUP 2/SOURCE SELECTION PAGE - - - - - - - - - 80 FIG. 267 MAPPING SETUP 2/SELECTING PROCESS DATA/GROSS WEIGHT - - - - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 268 PROCESS DATA/GROSS WEIGHT CHANNEL 1 (HF14) - - - - - - 80 FIG. 269 GROSS WEIGHT-CHANNEL 1 ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 270 GROSS WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80 FIG. 271 HARDY CONTROL-LINK FLOAT OUT/WORD 2 - - - - - - - - - - 80 FIG. 272 HARDY CONTROL-LINK FLOAT OUT/WORD 2 SELECTED AS DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 FIG. 273 MAPPING PAGE 2 SELECTING NET WEIGHT - - - - - - - - - - - 81 FIG. 274 PROCESS DATA/SELECTING NET WEIGHT/CHANNEL 1 - - - - - 81 FIG. 275 CURRENT MAPPINGS/NET WEIGHT/CHANNEL 1 (HFI8) ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT (EFO2) - - - - - - - - 81 FIG. 276 NET WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 FIG. 277 HARDY CONTROL-LINK FLOAT OUT/WORD 4 - - - - - - - - - - 81 FIG. 278 HARDY CONTROL-LINK FLOAT OUT/WORD 4 SELECTED AS DESTINATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 FIG. 279 MAPPING PAGE 2 SELECTING GROSS WEIGHT - - - - - - - - - 82 FIG. 280 PROCESS DATA/SELECTING GROSS WEIGHT/CHANNEL 2 - - - 82 FIG. 281 CURRENT MAPPINGS/GROSS WEIGHT/CHANNEL 2 (HFI8) ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT/WORD 4 (EFO4) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82 FIG. 282 GROSS WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82 FIG. 283 HARDY CONTROL-LINK FLOAT OUT/WORD 6 - - - - - - - - - - 82 FIG. 284 HARDY CONTROL-LINK FLOAT OUT/WORD 4 SELECTED AS DESTINATION - - - - - - - - - - - - - - - - - - - - - - - 82 FIG. 285 MAPPING PAGE 2 SELECTING NET WEIGHT - - - - - - - - - - - 82 FIG. 286 PROCESS DATA/SELECTING NET WEIGHT/CHANNEL 2 - - - - - 82 FIG. 287 CURRENT MAPPINGS/GROSS WEIGHT/CHANNEL 2 (HFI9)
VII Table of Illustrations
ASSIGNED TO HARDY CONTROL-LINK FLOAT
OUT/WORD 4 (EFO4) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
FIG. 288 GROSS WEIGHT ASSIGNED TO HARDY CONTROL-LINK
FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
FIG. 289 SELECTING AN EXPANDED MAP - - - - - - - - - - - - - - - - - 83
FIG. 290 EXPANDED MAP DIALOG BOX - - - - - - - - - - - - - - - - - - 83
FIG. 291 I/O CONFIGURATION/ADDING A NEW MODULE - - - - - - - - - 84
FIG. 292 SELECT MODULE TYPE - - - - - - - - - - - - - - - - - - - - - 84
FIG. 293 MODULE PROPERTIES DIALOG BOX - - - - - - - - - - - - - - - 84
FIG. 294 REQUESTED PACKED INTERVAL/SELECTING 50.0
MILLISECONDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
FIG. 295 ETHERNET-MODULE HARDY ADDED TO I/O
CONFIGURATION LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

E-Mail Configuration and Operation - - - - - - - - - - - - - - - - - - - - - - - - 87

FIG. 296 INSTRUMENT HOME PAGE/SELECTING CONFIGURATION - - - 88
FIG. 297 CONFIGURATION WEB PAGE/SELECTING E-MAIL - - - - - - - - 88
FIG. 298 E-MAIL CONFIGURATION WEB PAGE - - - - - - - - - - - - - - 89
FIG. 299 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - - - 89
FIG. 300 SETUP MENU/SELECTING ETHERNET - - - - - - - - - - - - - - 89
FIG. 301 ETHERNET SUB-MENU - - - - - - - - - - - - - - - - - - - - - - 89
FIG. 302 ETHERNET MENU/ENTERING INSTRUMENT IP ADDRESS - - - - 90
FIG. 303 ETHERNET MENU/ENTERING DNS IP ADDRESS - - - - - - - - - 90
FIG. 304 SETTING THE STANDARD 3-MAIL/MAIL SERVER, USER ID,
RETURN MAIL ADDRESS - - - - - - - - - - - - - - - - - - - - - - - - - - 90
FIG. 305 SETTING THE STANDARD E-MAIL “MAIL TO” ADDRESSES
AND SELECTING SETPOINTS - - - - - - - - - - - - - - - - - - - - - - - 90
FIG. 306 CUSTOM E-MAIL WEB PAGE - - - - - - - - - - - - - - - - - - - 91
FIG. 307 E-MAIL TEMPLATE FOR E-MAIL #0 - - - - - - - - - - - - - - - - 91
FIG. 308 PARTS OF AN E-MAIL ADDRESS - - - - - - - - - - - - - - - - - 91
FIG. 309 LIST OF PARAMETER DESCRIPTIONS AND
HEXADECIMAL NUMBERS - - - - - - - - - - - - - - - - - - - - - - - - - 92
FIG. 310 MAP DICTIONARY - - - - - - - - - - - - - - - - - - - - - - - - - 92
FIG. 311 EXPANDED VIEW OF ENTERED TOKENS - - - - - - - - - - - - 92
FIG. 312 CONFIGURATION WEB PAGE/SELECTING MAPPING SETUP - - 93
FIG. 313 MAPPING SETUP1/SENDING CUSTOM E-MAIL - - - - - - - - - - 93
FIG. 314 MAPPING SETUP 1/SELECTING SEND EMAIL - - - - - - - - - - 93
FIG. 315 ENTERING EMAIL NUMBER - - - - - - - - - - - - - - - - - - - - 93
FIG. 316 SEND EMAIL #0 ENTERED IN THE EQUATION - - - - - - - - - - 93
FIG. 317 MAPPING SETUP 2 PAGE - - - - - - - - - - - - - - - - - - - - - 94
FIG. 318 SELECTING LOCAL INPUTS - - - - - - - - - - - - - - - - - - - 94
FIG. 319 SELECTING LOCAL INPUT #1 - - - - - - - - - - - - - - - - - - - 94
FIG. 320 EQUATION ENTERED (HO3.0=HI0.0) - - - - - - - - - - - - - - - 94
FIG. 321 E-MAIL MAPPING COMPLETE - - - - - - - - - - - - - - - - - - 94
FIG. 322 TESTING E-MAIL - - - - - - - - - - - - - - - - - - - - - - - - - 94

Security Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97

FIG. 323 CONFIGURATION MENU/SELECTING SECURITY - - - - - - - - 97
FIG. 324 SECURITY MENU/SETTING SECURITY MENU - - - - - - - - - - 97
FIG. 325 SET SECURITY MENU - - - - - - - - - - - - - - - - - - - - - - 97
FIG. 326 SECURITY LEVELS ASSIGNED FOR EACH MENU - - - - - - - - 98
FIG. 327 HOME PAGE/SELECTING CONFIGURATION - - - - - - - - - - - 98
FIG. 328 CONFIGURATION PAGE/SELECTING SECURITY - - - - - - - - - 98
FIG. 329 ENTER NETWORK PASSWORD DIALOG BOX - - - - - - - - - - 98
FIG. 330 PASSWORD AUTHENTICATION FAILED - - - - - - - - - - - - - 99
FIG. 331 CONFIGURATION/SECURITY PAGE - - - - - - - - - - - - - - - 99
FIG. 332 CONFIGURATION - SECURITY PAGE TYPING PASSWORDS - - - 99
HI 3000 Series VIII
Operation and Installation
FIG. 333 CONFIGURATION - SECURITY/SELECTING SECURITY LEVEL FOR A MENU - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99 FIG. 334 CONFIGURATION - SECURITY/PARAMETERS SET FOR SECURITY LEVELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99 FIG. 335 LOGGING ON/ENTERING USER NAME - - - - - - - - - - - - - - 100 FIG. 336 LOGGING ON/ENTERING PASSWORD - - - - - - - - - - - - - - 100 FIG. 337 LOGGING ON/STATUS DISPLAY - SECURITY LEVEL HI - - - - - 100 FIG. 338 LOG ON/ENTER NETWORK USER ID AND PASSWORD - - - - - 100 FIG. 339 REMOVING USER NAME - - - - - - - - - - - - - - - - - - - - - 100 FIG. 340 ENTER A “0” - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101

HI 3001 Master Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103

FIG. 341 MASTER DISPLAY/FRONT PANEL - - - - - - - - - - - - - - - - 103 FIG. 342 HI 3030 BUTTON CONFIGURATION - - - - - - - - - - - - - - - - 104 FIG. 343 HI 3010 BUTTON CONFIGURATION - - - - - - - - - - - - - - - - 104 FIG. 344 MASTER CONFIGURATION DISPLAY/HARDY 3030 WEIGHT CONTROLLER AT IP ADDRESS 192.168.110.24 - - - - - - - - - 104 FIG. 345 SUMMARY DISPLAY/HI 3030 WEIGHT CONTROLLER - - - - - - 104 FIG. 346 3000 SERIES DOWNLOAD PAGE - - - - - - - - - - - - - - - - - 104
1 Communications
Installation & Operation

COMMUNICATIONS: INSTALLATION & OPERATION

Overview

The HI 3000 Series of instruments provide the user total monitoring and instrument control via HI 3000 instruments’ built-in and optional connectivity which includes:
• DeviceNet (For Cable Installation See Cabling Section - For Network Configura­tion See Network Section)
Hardy Link Ethernet (TCP/IP) (For Cable Installation See Cabling Section - For Net­work Configuration See Network Section)
IR Port (Wireless)
RS-232 Simplex Serial Port
Remote I/O (For Cable Installation See Cabling Section)
ControlNet (For Cable Installation See Cabling Section - For Network Configura­tion See Network Section)
Profibus I/O (For Cable Installation See Cabling Section - For Network Configura­tion See Network Section)
Ethernet/IP (For Cable Installation See Cabling Section - For Network Configura­tion See Network Section)

Hardy Control-Link TCP/IP (Ethernet)

All HI Series 3000 instruments are designed with a select­able 10/100 base T Ethernet connection which links your PC to an embedded web server in the instrument. You can con­nect to an HI Series 3000 instrument via the Internet, Intranet, Extranet, or VPN (Virtual Private Network). Your computer must have an ethernet card and cable with an RJ45 connector to connect to the HI 3000 Series instrument. Once connected you can transfer data, configure, and control any of the instruments from your web browser from any location in your plant or enterprise. Help wizards are also available to assist when performing setup or troubleshooting of an instru­ment. In addition the browser connects you to the Hardy web site which connects the user to a full range of customer ser­vices and support. File downloads from your control room are a snap. No more hauling devices to download files to the instrument. Should you want to download a file or monitor the instrument from your laptop at the site, simply connect a short cable from the laptop to the Ethernet connection at the rear panel of the instrument to transfer files, monitor or con­figure the instrument. No matter where you are, if you are connected to our instrument you can operate, configure and troubleshoot any HI 3000 Series Instrument.
Now the user can connect to any of the HI Series 3000 prod­ucts from anywhere in the world, 365 days a year, 24 hours a day, 7 days a week. Hardy’s connectivity puts you in touch with your weigh process or vibration monitor at your conve­nience no matter where you are or where the instrument is located.

DeviceNet™

DeviceNet is a low-level network designed to connect the Hardy HI 3000 Series Instruments to higher-level controllers such as PCs, PLCs, or embedded controllers. The DeviceNet Network is an open, global industry-standard communica­tion network designed to provide an interface through a sin­gle cable from a programmable controller or PC directly to all HI 3000 Series instruments as well as smart devices such as sensors, push buttons, motor starters, simple operator interfaces, drives and other weigh modules. With DeviceNet the user can monitor or control multiple applications from one display and allows 3rd party I/O to be easily added to any system. You no longer have to hard-wire each device to an I/O module or I/O block. The network also provides access to the intelligence present in the instruments for supe­rior diagnostics and troubleshooting to help increase system up time. The DeviceNet network lets you monitor your plant-floor devices from a central location and reconfigure them as your needs change or service them as required. The DeviceNet network's capabilities help reduce integration, and reduce installation and wiring costs.
NOTE: RSNetWorx™ is a trademark of Rockwell Auto-
mation. DeviceNet™ is a trademark of the Open DeviceNet Vendor Association, Inc. Control­Link™ is a trademark of Hardy Instruments Inc.

PRS-232 Simplex Serial Port

NOTE: The RS-232 is a Serial Port for a Printer or
Scoreboard.
The HI 3000 Series instruments allow the user to control the instrument using Hardy’s DeviceNet™ ControlLink™ Soft­ware or RSNetWorx™ which can be purchased from Rock­well Automation.

Communication Option Cards

Remote I/O

Under license from The Allen-Bradley Corporation, Hardy Process Solutions has developed a Remote I/O Interface for the HI 3000 Series products.
Hardy Instruments worked with substantial customer input and Allen-Bradley to identify and design the remote I/O communications network which best matched the needs of system integrators and end users for industrial and process applications. The interface is fast, field proven, requires min­imal wiring, requires no special software drivers, and is stan-
HI-3000 Series 2
Operation and Installation
dard on many Allen-Bradley programmable controllers. Setting each address and baud rate in the instrument, con­necting three wires, and writing some ladder logic is all that is needed to begin communicating weighing parameters to and from an HI 3000 Series controller.

ControlNet

ControlNet enables multiple controllers to control I/O on the same wire and permits multicast of both inputs and peer-to­peer data, reducing traffic on the wire and increasing system performance. (See Fig. 1)
FIG. 1: CONTROLNET ARCHITECTURE
ControlNet is highly deterministic and repeatable. These are important requirements to ensure dependable, synchronized and coordinated real-time performance. Determinism is the ability to reliably predict when data will be delivered, and repeatability ensures that transmit times are constant and unaffected by devices connecting to, or leaving, the network. These capabilities are further enhanced with user selectable I/O and controller interlocking update times to match appli­cation requirements.
ControlNet meets the requirements of real-time, high speed applications at the Automation and Control Layer and inte­grates complex control systems such as batch control sys­tems, weigh process control systems and systems with multiple controllers and human-machine interfaces.
*.GSD file and setting the Node Address and Input and Out­put Sizes is all you need to begin communicating weighing parameters to and from an HI 3000 Series controller to a PLC, PC or DCS system controller.

MOD-Bus/TPC/IP

TCP/IP is the common transport protocol of the Internet and is actually a set of layered protocols, providing a reliable data transport mechanism between machines. Ethernet has become the de facto standard of corporate enterprise systems and it has also become the de facto standard for factory net­working. Ethernet has matured to the point that the cost of implementing this network solution has been dropping to where its cost is commensurate with those of today's field­buses. Using Ethernet TCP/IP in the factory allows true inte­gration with the corporate Intranet and MES systems that support your factory.
Combining a versatile, scaleable, and ubiquitous physical network (Ethernet) with a universal networking standard (TCP/IP) and a vendor-neutral data representation (MOD-
®
BUS
) gives a truly open, accessible network for exchange of process data. It is also extremely simple to implement for any device that supports TCP/IP sockets.
Simplicity: MODBUS
®
instruction set and wraps TCP/IP around it. If you
BUS already have a MODBUS
®
TCP/IP simply takes the MOD-
®
driver and if you understand Ethernet and TCP/IP sockets, you can in short period of time, have a driver up and running and talking to a PC.
There are no exotic chipsets required to be purchase d from vendors, and you can use standard PC Ethernet cards to talk to your implemented device. As the cost of Ethernet falls, you benefit from the price reduction of the hardware, and as the performance improves from 10 to 100 Mbit and soon to 1 Gbit, your technology moves with it protecting your invest­ment.
NOTE: Mod-BUS
®
is a registered trademark of Sch-
neider Automated Inc.

Profibus

The Profibus-DP Communication Profile is designed for efficient data exchange at the field level. The central automa­tion devices, such as PLC/PC or process control systems, communicate through a fast serial connection with distrib­uted field devices such as I/O, drives and valves, as well as measuring transducers. Data exchange with the distributed devices is mainly cyclic. The communication functions required for this are defined by the basic DP functions in accordance with the EN 50 170 standard. In addition to these basic functions, DP also offers extended acyclic communica­tion services for the parameterization, operation, monitoring and alarm handling of intelligent field devices. Loading the
OPC
OLE for Process Control (OPC) enables an HI 3000 module to communicate with any device that supports OLE/COM. The architecture is designed to utilize the Microsoft distrib­uted OLE technology (DCOM) to facilitate clients interfac­ing to remote servers.
3 Communications
Installation & Operation

EtherNet/IP™

EtherNet/IP, short for Ethernet Industrial Protocol, is an open industrial networking standard that takes advantage of commercial, off-the-shelf Ethernet communication chips and media. Ethernet technology, enables the user to access device-level data from the Internet.The Ethernet/IP network­ing standard supports both implicit messaging (real-time I/O messaging) and explicit messaging (message exchange). EtherNet/IP is an open network that takes advantage of com­mercial technology that already exists. TCP/IP is the transport and network layer protocol of the Internet and is commonly linked with all Ethernet installa­tions and the business world. TCP/IP provides a set of ser­vices that any two devices can use to share data. Because Ethernet technology and standard protocol suites such as TCP/IP have been published for public use, standardized software tools and physical media have been mass-produced and are readily available, offering you the benefits of known technology and accessibility. The UDP/IP (User Datagram Protocol) is also used in conjunction with the Ethernet net­work. UDP/IP provides fast, efficient data transport required for real-time data exchange.
is needed to begin communicating weighing parameters to and from an HI 3000 Series controller.
Each Hardy HI 3000 Series represents a quarter (1/4) rack of discrete I/O (32 bits in the PLC Output and Input image files) to the scanning PLC and supports both discrete and block transfers. The PLC continually exchanges 32 bits of its PLC Input Image Table and 32 bits of its Output Image T able with each 1/4 rack device. In a 1771 I/O Rack, these bits would normally be transferred from and to discrete input and output modules. For the weight controller, the Output Image bits are used to send commands to the weight controller and the Input Image bits return weight data and scale status bits. These actions are referred to as “discrete writes and “discrete reads”. The user is also able to exchange blocks of data with a 1/4, 1/2, 3/4, Full rack device via Block Transfer instruc­tions in the PLC ladder logic program. These commands are referred to as “block writes” and “block reads”.
The host programmable controller can access all configura­tion and weighing parameters in an HI 3000 Series Instru­ment, including performing scale calibration. The HI 3000 Series module can be used as a local display and keyboard for weighing parameters, or function as a blind controller properly digitizing the load cell signal and providing respon­sive setpoint control.
FIG. 2: ETHERNET/IP™ NETWORK
NOTE: EtherNet/IP™ is a trademark of Rockwell Auto-
mation Inc.

Allen-Bradley Remote I/O

Allen-Bradley License

Under license from The Allen-Bradley Corporation, Hardy has developed a Remote I/O Interface for the HI 3000 Series products.
Hardy Process Solutions worked with substantial customer input and Allen-Bradley to identify and design the remote I/ O communications network which best matched the needs of system integrators and end users for industrial and process applications. The interface is fast, field proven, requires min­imal wiring, requires no special software drivers, and is stan­dard on many Allen-Bradley programmable controllers. Setting each address and baud rate in the instrument, con­necting three wires, and writing some ladder logic is all that
Using the Remote I/O interface shortens development time and provides the most functional weighing interface avail­able for your Allen-Bradley programmable controller. Before starting system design, you should also read the Installation and Operation manual of the HI 3000 Series.
Information contained in this manual is subject to change. Always check the latest version of this manual at our web site (http://www.hardysolutions.com) before beginning sys­tem design. This product incorporates technology which is licensed by Allen-Bradley Company Inc. Allen-Bradley does not technically approve, warrant or support this prod­uct. All warranty and support for this product is provided by
Hardy. PLC
®
, PLC-2®, PLC-3®, PLC-5®, SLC500® Series are registered trademarks of the Allen-Bradley Company, Inc.

Common Applications

The HI 3000 Remote I/O can be used in conjunction with Allen-Bradley programmable controllers to tackle a variety of process control needs. The most basic use of the interface is to simply allow the programmable controller to read weight data from one or more HI 3000 Series weight control­lers. In addition to reading weight some other applications are:
Filling
Dispensing
Batch Weighing Control
Monitoring Rate of Flow
HI-3000 Series 4
Operation and Installation
Evaluating Totalized Weight
Check Weighing
Weight Level Alarming
Condition Monitoring
NOTE: The 3000 Series have 4 mappable outputs in the
HI 3010 FillerDispenser and HI 3030 Multi­scale controller and up to seven (7) on some of the other 3000 Series products.

Monitoring Weighing Parameters

The HI 3000 series weight controllers are capable of calcu­lating five types of weight data, including the standard Gross and Net weights. In addition to the standard Gross and Net weights there are three options such as Peak Force, Totalized Weight (block transfer only), and Rate-of-Change or mass flow rate entering or leaving a vessel.

Short Glossary of Terms

1. Gross Weight - is used to describe the total weight of the container and the contents.
2. Net Weight - is the weight of the contents of the container only.
3. Tare Value - The action of adjusting out the known weight of the container from the total indicated weight, so that the indicator reads weight directly.
4. Dead Load - The weight of the vessel and other equipment which will be ignored during zero cali­bration.
are connected one to another in a series. The first and last Remote I/O module must be terminated.
Step 1. The Terminating Switch is accessible from the rear
of the HI 3000 Series Module. (See Fig. 3)
FIG. 3: TERMINATING SWITCH FOR
TERMINATING LAST MODULE
Step 2. On the first module and the last module turn the ter-
minating switch to ON.
Step 3. For all other devices on the daisy chain the termi-
nating must be set to OFF.

Dip Switch Settings

Set all the Dip Switch Settings to ON. (See Fig. 3)

Installing the RIO Option Board

CAUTION: M
STRAP WHEN INSTALLING THE REMOTE I/O OPTION
C
ARD.
AKE SURE THAT YOU USE AN ANTI-STATIC

Tare Value

Current Gross Weights become the Tare value by pushing the Tare Push Button on the front panel of the HI 3000 instrument, remote functions contact closure, discrete write or block transfer command by the PLC, or can be entered as a numeric value via the keypad on the front panel of the HI 3000 Series instruments This new tare value is the reference point for Net Weight.
TV = G - N TV = Tare Value (weight) G = Gross Weight N = Net Weight

Remote I/O Board Cable Termination Dip Switch Configuration

About Cable Termination

HI 3000 Series Remote I/O Modules are connected to a cable in daisy-chain fashion and are referred to as “nodes”. A Daisy Chain is a hardware configuration in which devices
Step 1. Position the RIO Option Card with the back plane
connector facing Option Slot #0. (See Fig. 4)
NOTE: You can only use Option Slot #0 when installing
the RIO Option Card.
FIG. 4: REMOTE I/O OPTION CARD
Step 2. Slide the RIO Option Card into Slot #0. (See Fig. 5)
5 Communications
Installation & Operation

Connector Pin Out

Option Slot 1
Option Slot 0
FIG. 5: REMOTE I/O/SLIDE INTO OPTION SLOT #0
Step 3. Push the Remote I/O card up against the back plane
and gently press until the card connector seats in the back plane connector.
Step 4. Use a phillips head screw driver and install the two
(2) screws that fasten the RIO card panel to the HI 3000 Instrument Chassis. (See Fig. 6)
Step 5. Tighten the screws until the RIO panel is snug. Do
not overtighten.
Screw Terminal
(3-pin)
1Blue
2Shield
3 Clear
Description
TABLE 1: SCREW TERMINAL (3-PIN) PIN OUT

LED Indicators

LED Color Function
Error (Top LED)
Power (Bottom LED)
Active (Middle LED)
Red Off: Normal Operation
On: Bus off/error
Green Off: Power is Off
On: Power is On
Green Off: No Communication
On: Communication Active
TABLE 2: LED INDICATORS

Removing the Remote I/O Option Card

FIG. 6: REMOTE I/O OPTION CARD INSTALLED
Step 6. Connect the Remote I/O cable to the 3 pin connec-
tor on the RIO board.
Step 7. Connect the other end of the Remote I/O cable to
the PLC, SLC or PC Remote I/O Interface card.
Step 1. Disconnect the cables. Step 2. Use a phillips head screw driver and remove the
two (2) screws that fasten the RIO Option Card panel to the HI 3000 Chassis.
Step 3. Using the thumb and index finger on both hands,
grasp the two (2) knobs on the RIO Card panel and pull away from the instrument.
Step 4. When the RIO Option Card clears the chassis, store
in a static free, safe location.

Remote I/O Configuration Procedures from the Front Panel

Step 1. At the front panel click on the Setup/3 button. The
Configuration Menu appears. (See Fig. 7)
FIG. 7: CONFIGURATION MENU/SELECTING
SETUP
HI-3000 Series 6
>
Re mot e I/ O ON -> Cont r ol N et I/ O OFF
Operation and Installation
Step 2. Push the up or down arrows until the cursor is next
to “OPTIONS”. (See Fig. 8)
FIG. 8: CONFIGURATION MENU/SELECTING
OPTIONS
Step 3. Press the Enter button. The Options submenu
appears with Remote I/O selected. (See Fig. 9)
Step 4. If the cursor is not in front of Remote I/O, push the
up arrow until the cursor is aligned with Remote I/ O.
Step 5. Press the Enter button. The Remote I/O Menu
appears. (See Fig. 10)
OPTIONS
You can set the rack address in one of two ways.
1. Press on the clear button to clear the
existing value then use the alphanu­meric keys to enter the address for this module.
2. Press on the right or left arrow buttons
to select the address.
Address Range - 0-59
Step 9. Press the Enter button to save the setting. Step 10. Press the down arrow button until the cursor is in
front of Rack Size. (See Fig. 11)
FIG. 11: REMOTE I/O/SETTING RACK SIZE
FIG. 9: OPTIONS/SELECTING REMOTE I/O
FIG. 10: REMOTE I/O MENU/SETTING
PARAMETERS
Step 6. Press the right or left arrow buttons to select the
Baud Rate. Left arrow decreases the rate and the right arrow increases the rate. Baud Rate Selections are:
57 kbaud
115 kbaud
230 kbaud.
Step 7. Press the Enter button to save the setting. Step 8. Press the down arrow button until the cursor is in
front of Rack Address.
Step 11. Press the right arrow button to select the rack size
of this module. The choices are:
1/4 quarter (Can start at 1,2,3,4)*
1/2 half (Can start at 1,2,3)*
3/4 three quarter (Can start at 1,2)*
FULL (Can start at 1)*
NOTE: *The starting points are important when making
the starting quarter selection. For example you can have a 1/4 rack start at quarter 1 and a 1/2 rack start at quarter 2.
Step 12. Press the Enter button to save the setting. Step 13. Press the down arrow button until the cursor is in
front of Starting Quarter. (See Fig. 12)
FIG. 12: REMOTE I/O SELECTING STARTING
QUARTER
Step 14. Press the right or left arrow buttons to select the
starting quarter for this module. Keep in mind the starting quarter requirements due to rack size.
7 Communications
Installation & Operation
Step 15. Press the Enter button to save the setting. Step 16. Press the down arrow button until the cursor is in
front of Last Quarter.
Step 17. Press the right or left arrow buttons to toggle
between NO and YES. If the module is in the last quarter select YES. If the module is not in the last quarter select NO. Make sure you make the correct selection each time.

Remote I/O Configuration Procedures from the Web Page

Step 1. From the Home Page of the Instrument Click on
Configuration. (See Fig. 13) The Configuration Options page appears. (See Fig. 14)
FIG. 15: REMOTE I/O CONFIGURATION PAGE
Step 3. To select the Baud rate click on the Baud: pull
down menu. (See Fig. 16)
Step 4. Click on the Baud Rate you want to select. Baud
Rate Selections are:
FIG. 13: INSTRUMENT HOME PAGE/SELECTING
CONFIGURATION
FIG. 14: CONFIGURATION - OPTIONS PAGE/
SELECTING VIEW REMOTE I/O CONFIGURATION
57 kbaud
115 kbaud
230 kbaud.
NOTE: If you only select one parameter (e.g. Address)
you need to click on set configuration to set the entry. You do not need to select every category before setting the configuration.
Step 2. Click on View Remote I/O Configuration. (See Fig.
14) The Remote I/O Configuration page appears. (See Fig. 15)
FIG. 16: REMOTE I/O CONFIGURATION/
SELECTING BAUD RATE
Step 5. To set the Node Address double Click in the
Address Field. Type in the Node Address of this module.
Address Range - 0-59
Step 6. To Select the Rack Size, click on the Rack Size pull
down menu. (See Fig. 17)
HI-3000 Series 8
Operation and Installation
FIG. 18: REMOTE I/0 CONFIGURATION/
SELECTING QUARTER
FIG. 17: REMOTE I/O CONFIGURATION/
SELECTING RACK SIZE
Step 7. Click on the Rack Size of this module.
The choices are:
1/4 quarter (Can start at 1,2,3,4)*
1/2 half (Can start at 1,2,3)*
3/4 three quarter (Can start at 1,2)*
FULL (Can start at 1)*
NOTE: *The starting points are important when making
the starting quarter selection. For example you can have a 1/4 rack start at quarter 1 and a 1/2 rack start at quarter 2.
Step 8. To select the Quarter Location, click on the Quarter
pull down menu. (See Fig. 18)
Step 9. Click on the Quarter location number of this instru-
ment.
Step 10. You need to determine if this instrument is in the
last quarter. If this instrument is not the Last Quar­ter click in the radio button next to NO (NO is the default selection). If this instrument is the Last Quarter click in the radio button next to YES. (See Fig. 19)
FIG. 19: REMOTE I/O CONFIGURATION/
SELECTING LAST QUARTER
Step 11. Click on the Set Parameters button to set the config-
uration.
9 Communications
Installation & Operation

Discrete Remote I/O Mapping

NOTE: The input and output tables on the HI 3010
device always start with word 0, regardless of where the words end up in the PLC tables. In the HI 3030 Byte 0 of Word 0 is reserved and cannot be used.

About Discrete Remote I/O Mapping

Discrete Remote I/O Mapping is used when you want to communicate from a 1/4 or 1/2 rack, due to the constraints when getting information in and out of these units.

General Information

bit: FEDCBA98 76543210
W0: SWYYYYYY 00000000
S - command-type: 0 = normal 1 = short W - R/W action: 0 = read 1 = write Y - depends on W

For Reads:

W0: 10AX XNNN 0000 0000 command word (LSB unused)
W1: - - - - - - - - QQQR RRRR data word (MSB unused)
1. RSO45=HFI3 (This maps the Net Weight in lbs into a short int at word 13, RO)
2. CMD0=RSI0 (This indicates there is a command in the RIO in-table word 0.)
PLC puts into the Output file (assuming HI3000 is at 1
st
¼
rack 2):
SWA
0:020: 10000001 00000000
QQQRRRRR
0:021: 000000 00101101
S = 1 A short command W = 0 A read A = 0 No ACK NNN = 1 Read one word RRRRR = 13 Word Offset 13+32, (i.e. RO45) QQQ = 1 Copy to RO1 . . .
This copies one word from word 45 of the RIO out-table to word 1 of the RIO out-table. The data becomes available for RIO discrete PLC reads. Anything that can be mapped can be selected by the command, including remote data. Larger­rack users can specify up to 7 words to read into the discrete I/O area.
For Writes:
A If A=1, unit acknowledges by copying data
byte to bits RO0.8~RO0.15
XX Reserved. Set to zero.
NNN Number of words to copy out (0 thru 7)
RRRRR Index in output scratchpad table of first source
word to copy. Scratchpad starts at word 32 of Output Table. Data will be copied, without conversion, to word QQQ and subsequent words
QQQ Destination word in Output table of first copied
word (note that RO1 is first usable full RIO word)
NOTE: If command comes from RI, output will be in RO.
If input is DI, output will be in DO.
Read Example: For HI 3010
Read Net Weight into word RSO1 as 16 bit integer in 1/4 rack at address 2, first quarter:
In Mapping write the following:
W0: 11MNNNNN 00000000 Command Word (LSB
unused)
JJJJJJJJ JJJJJJJJ
W1:
J J J J J J J J J J J J J J J J J J) Second (optional) data word
(W2:
M Data Length
0 = 1 word 1 = 2 words (not usable for 1/4 rack)
NNNNN Index in input scratchpad table of word to
change. One or two data words will be copied without conversion. Scratchpad table begins at word 32 of Input Table.
First Data Word
NOTE: There is no command echo for writes.
Write Example 1: For HI 3030
Write 1042 to ingredient 1 Number of Fills:
In Mapping:
HI-3000 Series 10
Operation and Installation
User sets: HSO5=RS141 Meaning - Number of Fills
= RIO Short Input word 41.
User Writes:CMD0=RSI0 Meaning - There is a com-
mand at RIO in-table word 0.
PLC puts into its Output file (assuming HI3000 is at 1
rack 2):
SWMNNNNN
O:020: 11001001 00000000
J J J J J J J J J J J J J J J J J J
0:021: 00000100 00010010
S = 1 A short command W = 1 A Write M = 0 Write 1 word NNNNN=1001)
Word Offset = 9 (32+9=41)
2
JJJJJJJJ JJJJJJJJ Value to write 2
Write Example 2: For HI 3010
Write 597.1 to ingredient 1 target weight:
In Mapping:
User sets: HFO9=RFI45 Meaning - ingr1 target wt =
RIO Float Input word 45.
User Writes:CMD0=RSI0 Meaning - There is a com-
mand at RSIO in-table word 0.
PLC puts into its Output file (assuming HI3000 is at 1
rack 2) and 1/2 rack sizes:
SWMNNNNN
0:020: 11101101 00000000
J J J J J J J J J J J J J J J J J J
0:021: 01000100 00010101
J J J J J J J J J J J J J J J J J J
0:022: 01000110 01100110
S = 1 A short command W = 1 A Write M = 1 Write 2 word NNNNN=(1101)
Word Offset - 13(32+13=45)
2

Mapping

Mapping is used to:
1. Configure local inputs and outputs of the 3000 Con-
st
¼
NOTE: The 3000 Controllers are Masters on DeviceNet,
Any number of Sources can be mapped to one Destination using the Boolean Statements in the Advanced Mapping Screen.
Step 1. Select One Destination from the pull down lists in
Step 2. Select one Source in the same manner as in step a.
st
¼
Step 3. If more than one source is desired, select one of the
Step 4. To initiate the displayed mapping equation, select
Step 5. To Unmap - or remove a mapping equation - only
Step 6. For more information about Mapping go to the
troller using Boolean or non-Boolean statements.
2. Map parameters between Controllers using an Ethernet Network.
3. Map parameters, setpoints, or commands between the local controller and any of the supported com­munication networks, including ControlNet, Allen­Bradley Remote I/O and DeviceNet.
meaning any parameter can be assigned (mapped) to 3rd party I/O on the DeviceNet Net­work. The Rockwell Automation software pack­age "RSNetworx" is used to assign the I/O on the plant network. HI 3000 Controllers can also be Slave Devices.
the Local, Network, or Control fields. Once selected, the Destination will automatically fill in on the left-hand side of the equation in the mapping field.
The source can reside in the local controller as a parameter, as a point on one of the network tables, or as a parameter on another 3000 Controller on the Ethernet network. Once selected, the source will automatically fill in on the right-side of the equa­tion in the mapping field.
Boolean Operators (And, Or, Not), and then repeat step b to select the next source.
the 'Map' key.
the destination needs to be selected and the Unmap key pressed.
Mapping Chapter for each individual HI 3000 Series product.
J . . = 01000100 00010101
Value to write 0x4415 = MSW of IEEE float
597.1
j . . = 01000110 01100110
Value to write 0x4666 = LSW of IEEE float
597.1
11 Cabling
Power In
Power On
Diagnostics
Inputs
Gnd
1234
5
Neu
Line
www.hardyinst.com/3000
2341
Outputs
Installation

CABLING: INSTALLATION

General Introduction to Cabling

This section pertains to unpacking the instrument and instal­lation of the Power, Load Cells, DeviceNet and Ethernet Cables. For more detailed installation information please refer to the HI 3000 Series Service Manual. For specification information please read the HI 3000 Series Service Manual. It is highly recommended that the user follow the installation instructions either implied or explicitly stated in this section to insure the instrument operates as designed.

Unpacking

Step 1. Before signing the packing slip, inspect the packing
for damage of any kind.
Step 2. Report any damage to the carrier company immedi-
ately.
Step 3. Check to see that everything in the package
matches the bill of lading.
Step 4. If any items are missing, damaged, or you have any
questions, please contact Technical Support at:
Hardy Process Solutions. 9440 Carroll park Drive San Diego, CA 92121
Phone: (858) 278-4900 FAX: (858) 278-6700 Web Site: http://www.hardysolutions.com E-Mail: hardysupport@hardysolutions.com
Step 5. Record the model number and serial number of the
Filler/Dispenser Controller. Store in a convenient, secure location for reference when contacting Hardy Technical Support Department or to buy parts or firmware upgrades.

FIG. 20: POWER WIRING DIAGRAM

Power Input J1
J1-1 Neu (Low) J1-2 Line (HI) J1-3 Ground
Step 1. The HI 3000 Series instruments are configured with
a universal power supply rated from 120 to 240 VAC. The instruments can be powered by a 120 or 240 VAC power source and requires no switching or jumper settings.
Step 2. Install a 3-wire, minimum 14 AWG power line to
the 3-pin terminal block connector. (See Fig. 20)
Step 3. The power and relay circuit card filters and condi-
tions AC power. However, for noisy power lines, external conditioning may be required. For more information, consult the HI 3000 Series Installation and Service Manual or contact Hardy Instruments Technical Support.

Digital Input Wiring

The 5 digital inputs to the HI 3000 series instruments are mappable inputs and are only active when connected to ground. (See Fig. 21)

Input Power Wiring

WARNING: DO NOT OPERATE WITH INCORRECT LINE
VOLTAGE. TO DO SO WILL RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. MAKE SURE THAT THE POWER SOURCE DOES NOT EXCEED 240 VAC.
The AC power should be supplied by a “clean” primary line, directly from the power panel. This line should not supply any other equipment, including the feeding unit, and should be supplied with a minimum 10 amp breaker. (See Fig. 20)

FIG. 21: POWER SUPPLY BOARD REAR PANEL

WARNING: N
DRIVER. DO NOT WIRE 110 VOLTS INTO THE DIGITAL INPUTS. TO DO SO WILL CAUSE PROPERTY DAMAGE AND/ OR PERSONAL INJURY.
O V OLTAGE EXCEPTED AS AN INPUT
Step 1. Connect the input wire to the selected input. Step 2. Connect the input wire to some form of dry contact
switch. (See Fig. 22)
Gnd12345

FIG. 22: DRY CONTACT WIRING DIAGRAM

Step 3. Go to the product service manuals (Chapter 6) for
instructions on how to map to the digital inputs.

Output Relay Wiring

The HI 3000 Series has 4, OPTO22 solid state relays. Please see Relays in Chapter 2 - Specifications of each product Ser­vice manual for details.
Step 1. Wire into the output relay of your choice. Step 2. Go to the product service manuals (Chapter 6) for
instructions on how to map to the output relays.
HI-3000 Series 12
Operation and Installation
SIG+ Green
•SEN+ BLUE
•EXC+ RED
Step 1. Remove the factory installed jumper from the ter-
minal block if you are connecting an 8 wire cable from the junction box.
Step 2. Connect the cable (Recommended load cell cable:
Hardy Instruments Prt. # 6020-0001) wires to the Channel 1 terminal block according to the cable color chart.
NOTE: T o purchase Hardy Load Cell cable, contact your
local Hardy Representative or Distributor.
Step 3. Plug the terminal block into the Channel connector
on the rear panel.
Step 4. For more information concerning C2 Load Point
connections, consult the individual HI 3000 Series Product, Installation and Service Manual.

Non-C2 Load Cell Connection

Cable color Code using Hardy cable from a junction to an instrument - for Non-C2 load cells:

Load Point Connections

FIG. 23: REAR PANEL/LOAD POINT CONNEC-
TIONS
®
C2
Load Point Connection
WARNING: L
CULATED INTO C2 CALIBRATION DATA. HARDY PROCESS
S
OLUTIONS RECOMMENDS THAT YOU DO NOT CUT YOUR
A
DVANTAGE OR ADVANTAGE LITE LOAD SENSOR CABLE, AS YOUR C2 ACCURACY WILL BE AFFECTED AND THE WARRANTY WILL BE VOIDED.
Cable color Code for C2 Load Points (left to right facing the rear panel):
OAD CELL CABLE LENGTH HAS BEEN CAL-
Shield Ground Wire
•C2- Violet
•C2+ Grey
EXC- Black
•SEN- Brown
•SIG- White
Shield Ground Wire
C2- Not Used
C2+ Not Used
EXC- Black
•SEN- Brown
SIG- White
SIG+ Green
•SEN+ Blue
•EXC+ Red
Step 1. Remove the factory installed jumper from the ter-
minal block if you have 6 wire load cell cable that includes sense wires from the load cell or junction box.
Step 2. Connect the cable (Recommended load cell cable:
Hardy Prt. # 6020-0001) wires to the J9 terminal block according to the Non-C2 cable color chart.
Step 3. Plug the terminal block into the Channel 1 (J9) con-
nector on the rear panel.
Step 4. For more information concerning Non-C2 Load
Point connections, consult the HI 3000 Series Installation and Service Manual.

RS 232 Connection

The RS 232 Connection provides for a serial port for trans­mission to a Printer or a Scoreboard. T o configure the Printer or Scoreboard see Chapter 4/Serial Port Parameters in the HI 3030 Service Manual.
13 Cabling
Channel 2 Channel 3 Channel 4
Channel 1
Prin ter/ Disp lay Ether net SM M D evice net
Neu
Line
LINK
Installation
NOTE: The HI 3000 instrument transmits data only over
a serial connection, it does not receive data.

RS 232 Connection Pinout

Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Shield
-C2
+C2
-Exc
-Sen
-Sig
+Sig
+Sen-
+Exc
Gnd
Iso
Gnd
Rxd
Txd
V+
T/R
FIG. 24: SERIAL PORT CONNECTION
Reading left to right when viewing the rear panel from the back.
Pin Number Connection
1Iso Grnd
2Grnd
3Rxd
4Txd
5V+ (5VDC)
Table 3: Serial Port Pinout
Hardware Requirements:
Serial Cable with nine pin connector.

-JB Option Wiring

cell is connected to Channel 1, Channel 2, Channel 3, Channel 4 for future reference.
NOTE: If you have one load point you must plug it into
Channel 1. If you have more than one load point you must make sure that you plug one of the load points into Channel 1.
Step 7. If you only have 3 load cells, do not use Channel 4. Step 8. For more information concerning Non-C2 Load
Cell connections, consult the HI 3000 Series Ser­vice Manual.

Ethernet Cable Connection and Setup

Hardware Requirements:
Ethernet Card - 10/100 Base T Ethernet Cable w/RJ 45 connector.
Step 1. Plug the RJ45 connector into the Ethernet Connec-
tion at the rear panel of the instrument or the Junc­tion Box. (See Fig. 26)
Plugging the RJ45 connector into an instru­ment with an HI 3000-RC environmental rear cap does not require removal of the cover. Use needle nose pliers to hold the back of the con­nector. While holding the connector with the pliers, pass the connector through the access port and press the connector into the RJ45 con­nector at the rear of the instrument.
When removing the connector you will need to use a small screw driver and needle nose pliers. While holding the back of the RJ45 connector with the pliers, use the screw driver to push down on the latch at the top of the connector. This releases the connector. Pass the conne ctor back through the access port.

FIG. 25: -JB OPTION CONNECTIONS

Step 5. Connect the load cell cable wires to the terminal
blocks in accordance with the Load Cell manufac­turers color code.
Step 6. Plug the terminal blocks into Channels 1 thru 4 con-
nectors on the rear panel. Write down which load
FIG. 26: REAR PANEL/ETHERNET RJ 45
CONNECTION
Step 2. At the front panel push the Setup button. The Con-
figuration Menu appears. (See Fig. 27)
HI-3000 Series 14
Operation and Installation
Do not repeat any IP addresses used on your network.
Make sure that you enter integers before the periods between values. Do not leave any periods out of the address.
Bad address: 153.956.124 Correct address: “159.236.456.25”.
FIG. 27: CONFIGURATION MENU/SELECTION
SETUP
Step 3. Push the up or down arrows until the cursor is next
to “SETUP”. (See Fig. 27)
Step 4. Press the Enter button. The Setup Submenu
appears. (See Fig. 28)

FIG. 28: SETUP MENU

Step 5. Press the up arrow until the cursor appears in front
of Ethernet. (See Fig. 29)

FIG. 29: SETUP MENU/ETHERNET SUB-MENU

Step 6. Press the Enter button. The Ethernet sub-menu
appears. (See Fig. 30)
NOTE: Check with your network administrator to get the
correct IP address for your instrument. IP addresses used in this manual except for the default IP address are for illustration purposes only.
Step 8. Use the up or down arrows and move the cursor in
front of “Addr”. Press the clear button to clear the current or default entry. Use the keypad and enter the new IP address. Be sure and put the periods between the entered values of the address.
Step 9. When you have entered the IP Address, press the
Enter button to set the IP Address in the instrument.
Step 10. DO NOT CHANGE THE MASK OR GATE VAL-
UES AT THIS TIME. For information about con­figuring the Mask, Gate and DNS, please check with your network administrator or check with Technical Support at Hardy Instruments Inc.
Step 11. Press the Exit button until you get to the Standby
display.
Step 12. Recycle power to make the IP Address change take
effect.
Step 13. Now that the instrument has a unique IP address
you can connect to it from your browser.
Step 14. Make sure that the ethernet cable is connected to
the HI 3000 Series Instrument and to the ethernet card in your computer.
Step 15. Type in the Instruments IP address in the Address
field of your browser. For example: “http://
159.236.456.25”. (See Fig. 63) Do not enter the quotation marks. Once the IP address is entered press Enter on your computer keyboard. The Sys­tem Web page appears and you are ready to use the instrument via the Ethernet. (See Fig. 31)

FIG. 30: ETHERNET MENU/DEFAULT IP ADDRESS

Step 7. The IP address shown in Figure 8 is the default IP
address set at the factory. DO NOT USE THIS ADDRESS. You must enter a new address. You must do the following:
FIG. 31: ENTER IP ADDRESS IN BROWSER
ADDRESS FIELD
15 Cabling
Installation

FIG. 32: WEB PAGE

Setting the IP Address for the Blind Remote

Since the Blind Remote does not have a keypad you will have to set the IP Address by via the Ethernet (TCP/IP).
Setting or Changing the IP Address using the
Ethernet
Software Requirements:
IP Setup
Step 1. Get the CD ROM that came with HI 3000 Series
Instrument and load it into to your CD Drive.
Step 2. If you don’t have the CD or can’t find it, you can
connect to the HI 3000 Instrument Web Site by opening the Instrument Web page and clicking on the “www.Link: HI 3000 Series Online Support Site” link. (See Fig. 33) Click on Downloads/IP Setup.
On the CD is a folder called Web-Link.
Open the Folder to get this File ­“IPSetup.exe”
When saving the file from our Web Site, save it to this folder.
Load “IPSetup.exe” on your hard drive.
Double click on “IPSetup.exe”. The IP Setup Dialog box appears. (See Fig. 34)
FIG. 34: IP SETUP MENU
Step 3. IP Setup automatically searches the network for all
the HI 3000 instrument IP addresses that are on the network. Keep in mind the computer that has the IP Setup application must be connected to the same network as the devices.
Step 4. In the Select a Unit field, click on the unit IP
address that you want to change. You will notice that we clicked on a default address:
192.168.110.99. This means that there is a new HI 3000 Series instrument on the network. The high­lighted address also appears in the NDK Settings/ IP.
Step 5. Contact your Network Administrator for the correct
IP Address for this unit.
Step 6. Click in each IP address field that you want to
change. REMEMBER DO NOT DUPLICA TE IP ADDRESSES. Type in the new IP Address. In our example we changed “192.168.110.99” to “192.168.11 0.52”. (See Fig. 35)
FIG. 33: INSTRUMENT WEB PAGE
FIG. 35: IP SETUP/SETTING NEW ADDRESS
HI-3000 Series 16
>
SE TU P ME N U Set LC D Contr ast D evicenet O N ->
Operation and Installation
Step 7. Click on the Set button. The old address will disap-
pear.
Step 8. Reset the HI 3000 Instrument by cycling the power
off and on.
Step 9. Press the Search Again button. The new address
appears in the Select a Unit field. (See Fig. 36)
FIG. 36: NEW IP ADDRESS IS RESET
Step 10. The IP Address has been reset.

DeviceNet Connection and Setup From the Front Panel

Hardware Requirements:
DeviceNet Cable
Software Requirements:
CAN+ White
•V+ Red
Step 1. Connect the Cable to the connector using the color
code.
Step 2. Connect the cable connector to the DeviceNet con-
nector at the rear panel. (See Fig. 37)

For HI 3010 Only

Step 1. At the front panel click on the Setup button. The
Configuration Menu appears. (See Fig. 38)
FIG. 38: CONFIGURATION MENU/SELECTING
SETUP
Step 2. Push the up or down arrows until the cursor is next
to “SETUP”. (See Fig. 38) Step 3. Press the Enter button. The Setup submenu appears. Step 4. Press the up or down arrows until the cursor is in
front of “Devicenet”. (See Fig. 39)
RSNetWorx™ RSLinx™ Hardy EDS File
NOTE: RSNetWorx™ and RSLinx ™ are trademarks of
Rockwell Software.

FIG. 37: REAR PANEL/DEVICENET CONNECTION

CAUTION: D
AN EXTERNAL POWER SOURCE ON THE DEVICENET BUS.
Cable color Code for DeviceNet connector:
O NOT CONNECT V- AND V+ IF YOU HAVE
V- Black
CAN- Blue
Shield Ground Wire
E ther net. ON - >
FIG. 39: SETUP MENU/SELECTING DEVICENET
Step 5. To toggle Devicenet on or off press the right or left
arrow buttons. Notice when Devicenet is toggled
ON there is an arrow to the right of “ON”. The
arrow indicates another sub menu. Step 6. Press the Enter button. The Devicenet sub-menu
appears. (See Fig. 40)
FIG. 40: DEVICENET SUB-MENU/SETTING THE
BAUD RATE
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