Hardi N, N155, N105, N210 Operator's Manual

N-SERIES 3-PT SPRAYER
DIAPHRAGM
Operator's Manual
67302903 (08/10)
HARDI
N-SERIES 3-PT SPRAYER
DIAPHRAGM
Operator's Manual
HARDI® reserves the right to make changes in design,
material, or specifi cation without notice thereof.
HARDI® and other product names are registered trademarks
of HARDI® Inc. in the U.S. and in other countries.
TABLE OF CONTENTS
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Follow Safety Instructions . . . . . . . . . . . . . . . . . . . . 9
2.2 Operating the Sprayer Safely . . . . . . . . . . . . . . . . . 9
2.3 Handling Chemical Products Safely . . . . . . . . . . . . 11
2.4 Local Poison Information Center. . . . . . . . . . . . . . . 12
3.0 HOOKING UP THE SPRAYER . . . . . . . . . . . . . . . . . . . . . . 13
3.1 P.T.O. Shaft Operator Safety . . . . . . . . . . . . . . . . . . 14
3.2 Installation Of P.T.O. Shaft. . . . . . . . . . . . . . . . . . . . 14
3.3 Power Supply (electric controls only) . . . . . . . . . . . 16
3.4 Control box (electric controls only) . . . . . . . . . . . . . 17
4.0 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Filling The Main Tank (all models). . . . . . . . . . . . . . 18
4.2 Filling The Clean Water Tank (optional). . . . . . . . . . 18
4.3 EC-3 Standard Plumbing Diagram . . . . . . . . . . . . . 19
4.4 EC-3 Plumbing Diagram w/optional Rate Controller 20
4.5 Adjustment of the EC-3 Electric Controls . . . . . . . . 21
4.6 ET-3 Manual Control Plumbing Diagram. . . . . . . . . 23
4.7 Adjustment of the ET-3 Manual Controls. . . . . . . . . 24
4.8 ET-2 Manual Control Plumbing Diagram. . . . . . . . . 26
4.9 Adjustment of the ET-2 Manual Controls. . . . . . . . . 27
4.10 BK-3 Manual Control Plumbing Diagram . . . . . . . . 29
4.11 Adjustment of the BK-3 Manual Controls . . . . . . . . 30
4.12 Operation Of The Tank Drain Valve (all models) . . . 33
4.13 Adjustment of Air Pressure in Pressure Damper
(All models). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.14 Self Cleaning Filter (optional) . . . . . . . . . . . . . . . . . 34
4.15 Unfolding/Folding Boom
(All models with standard booms). . . . . . . . . . . . . . 35
4.16 Boom Height Adjustment
(All models with standard booms). . . . . . . . . . . . . . 36
2 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
5.0 NOZZLE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1 Boom Nozzle Selection
(All models with standard booms). . . . . . . . . . . . . . 37
5.2 Giant End Nozzle Selection (Pasture Sprayer only) 40
5.3 Spraygun Nozzle Selection (All models). . . . . . . . . 42
5.4 Calibration (All models with standard booms). . . . . 43
5.5 Calibration (Pasture sprayer model only) . . . . . . . . 47
6.0 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1 Cleaning The Sprayer . . . . . . . . . . . . . . . . . . . . . . . 51
6.2 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3 Nozzles And Fittings . . . . . . . . . . . . . . . . . . . . . . . . 54
6.4 Replacement Of P.T.O. Shaft Protection Guards. . . 55
6.5 Replacement Of P.T.O. Shaft Cross Journals . . . . . 55
6.6 Changing the Valves and Diaphragms (all pumps). 56
6.7 Breakaway Clutch Adjustment (MB Boom only) . . . 57
6.8 Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.0 OFF-SEASON STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.1 Preparation after Off-Season Storage. . . . . . . . . . . 62
8.0 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.1 Clean Water Dispenser (optional) . . . . . . . . . . . . . . 63
8.2 Spraygun And Hose wrap (optional). . . . . . . . . . . . 63
8.3 Maverick Rate Controller (optional). . . . . . . . . . . . . 64
8.4 Large 4" Pressure Gauge (optional) . . . . . . . . . . . . 64
8.5 Chemical Filler (optional) . . . . . . . . . . . . . . . . . . . . 65
8.6 Chemical Filler Bag & Bottle Rinse Kit (optional) . . 65
8.7 SMV Sign Kit (optional). . . . . . . . . . . . . . . . . . . . . . 66
9.0 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.1 General Spray Systems . . . . . . . . . . . . . . . . . . . . . 67
10.0 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 69
10.1 Dimensions and weights. . . . . . . . . . . . . . . . . . . . . 69
10.2 Power consumption. . . . . . . . . . . . . . . . . . . . . . . . . 69
11.0 WARRANTY POLICY AND CONDITIONS . . . . . . . . . . . . 70
12.0 NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
HARDI
Dear Owner, Thank you for purchasing a HARDI
increasing family of HARDI® sprayer owners. Our sprayers and accessories are rapidly becoming a familiar sight
on North American farms. We believe that this results from growers becoming increasingly conscious of crop protection input costs and the vital need for cost effective spray application equipment.
Please take the time to thoroughly read the Operator’s Manual before using your equipment. You will fi nd many helpful hints as well as important safety and operation information.
Some of the features on your HARDI® sprayer were suggested by growers. There is no substitute for “on farm” experience and we invite your comments and suggestions. If any portion of this instruction book remains unclear after reading it, contact your HARDI® dealer or service personnel for further explanation before using the equipment.
For Product, Service or Warranty Information:
- Please contact your local HARDI® dealer.
To contact HARDI® directly:
- Please use the HARDI® Customer Service number: 1-866-770-7063
- Or send your email to CUSTSERV@hardi-us.com
®
product and welcome to the ever-
Visit us online at: www.hardi-us.com
HARDI® NORTH AMERICA INC.
1500 West 76th St. Davenport, Iowa 52806 Phone: (563) 386-1730 Fax: (563) 386-1710
Sincerely,
Dale M. Szuminski President
4 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
337 Sovereign Rd. London, Ontario N6M 1A6 Phone: (519) 659-2771 Fax: (519) 659-2821
Fig. 1
N155 GALLON 3-PT WITH 26' MB BOOM
Fig. 2
N105 GALLON 3-PT PASTURE SPRAYER MODEL
5HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
1.0 INTRODUCTION
We congratulate you for choosing a HARDI
®
plant protection product. The reliability and effi ciency of this product depends on your care. The fi rst step is to carefully read and pay attention to this operator's manual. It contains essential information for the effi cient use and long life of this quality product.
As this instruction book covers all N-series models, please pay attention to the sections dealing with your specifi c model.
This manual covers the HARDI
®
N-series 3-PT sprayers, available in 105, 155 or 210 gallon (400 L, 600 L or 800 L) capacities. They are equipped with a HARDI® 603, 1203 or 1303 diaphragm pump (540 RPM P.T.O. drive), 3-PT frame and tank with electrical (EC) or manual (ET or BK) controls. Available standard booms include: N105: 20' MB, 26' MB N155: 20' MB, 26' MB, 33' MB, 40' MB N210: 20' MB, 26' MB, 33' MB, 40' MB Other boom options include: No boom (spray gun only), pasture sprayer nozzles (30', 40', 50' spray width), VS8D 1-Row Berry Boom or VII 2-Row Berry Boom.
The heart of your sprayer is the diaphragm pump. The design is simple, resulting in low maintenance requirements and guaranteed pump life. The bearings and crankshaft are grease lubricated and are therefore protected from spray solution if any diaphragm fails in service. A drain hole is located in the base of the crank case to facilitate the draining of any foreign matter. The pump is self-priming and can be run dry without damage.
The EC-3 electric control unit consists of: Electrically operated master on/off valve, electrically operated boom distribution valves, manual pressure adjustment valve, 2-1/2" pressure gauge, and adjustable pressure agitation.
The ET-2/ET-3 manual control unit consists of: Manual pressure adjustment valve, boom distribution valves, 2-1/2" pressure gauge, and adjustable pressure agitation.
Note: ET-2 control is used on pasture sprayer model
6 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
The BK-3 manual control unit consists of: On/off function, distribution valves with pressure equalization, manual pressure adjustment valve, pressure fi lter with 2-1/2" pressure gauge and HARDI-MATIC. The HARDI-MATIC is a mechanical rate controller that ensures a constant volume of spray solution per acre at varying speeds in the same gear.
The tanks, made of impact proof and chemical resistant poly eth yl ene, have a purposeful design with rounded contours and a large deep sump to allow for ef fi cient cleaning and draining. The tanks are equipped with a top suction fi lter for easy service and a top operated tank drain.
All standard booms (20', 26', 33' or 40' MB) feature ISO fl at fan nozzles with 20" spacing. The 40' MB boom features a self-levelling trapeze center.
The pasture sprayer model includes a height adjustable offset nozzle bracket bolted to the rear of the 3-PT frame for mounting either two HARDI
®
Giant End Nozzles or two "Boom Buster" nozzles (Evergreen Products, Inc.). The two HARDI® Giant End Nozzles provide a consistent spray pattern and droplet distribution. They are available in three different sizes ranging from 3.22 - 9.38 GPM (12.7 - 36 l/min) between 20 - 70 PSI (1.5 - 5 bar) spray pressure. Under optimal spraying conditions, the maximum spray swath covered by the two opposite mounted HARDI® Giant End Nozzles is 30', 40' or 50' (10m, 12m or 16m).
Available options include: Spray Mate II Rate Controller (requires electric EC control) Remote control cable (for manual BK control only) Self cleaning fi lter (with 50 mesh fi lter) 4 gallon (15 L) clean water dispenser Chemical fi ller with optional bag & bottle rinse 4" pressure gauge Hose wrap with 25' of 3/8" hose and a model 60L HARDI® spray gun Hose reel with 160' of 3/8" hose and a model 60L HARDI® spray gun* Hose reel with 275' of 5/8" hose and a model 60L HARDI® spray gun** Hydraulic boom vertical fold (40' MB boom only) SMV Sign kit
* Not available on N210 with boom ** Not available with boom
7HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
2.0 SAFETY INFORMATION
WARNING
ALWAYS READ OPERATOR'S MANUAL BEFORE
USING EQUIPMENT
DO NOT REMOVE ANY SAFETY DEVICES OR
SHIELDS. NEVER SERVICE, CLEAN OR REPAIR A
MACHINE WHILE IT IS OPERATING
WARNING
ALWAYS WATCH FOR THIS SYMBOL TO POINT OUT
IMPORTANT SAFETY PRECAUTIONS
IT MEANS ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
8 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
RECOGNIZE SAFETY INFORMATION
This is the Safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for per son al injury. Follow recommended precautions and safe operating practices.
2.1 Follow Safety Instructions
- Carefully read all the safety messages in this manual and the safety
labels fi tted to the machine. Keep safety labels in good condition. Replace missing or damaged safety labels. Be sure that new equip­ment components include any current safety labels. Replacement safety labels are available from your authorized HARDI® dealer.
- Learn how to operate the sprayer and how to use the controls prop erly. Do not let anyone operate the machine without proper instructions.
- Keep your sprayer in proper working condition. Unauthorized modi-
fi cations or use may impair the function and/or safety and affect the machine's life.
- If you do not understand any part of this manual and need assis-
tance, please contact your authorized HARDI® dealer.
2.2 Operating The Sprayer Safely
1. Read the complete manual carefully and become familiar with the
operation of the equipment before initial operation in each spraying season. Failure to do so may result in possible over or under-appli­cation of spray solution which may drastically affect crop production and lead to personal injury.
2. Before starting the engine on the tractor unit, be sure all operating controls are in the off or neutral position (including spray controls)
and disengage the tractor power train.
3. Operate spray functions only when seated in the operator’s seat.
4. One of the most frequent causes of personal injury or death results
from persons falling off or being run over. Do not permit others to ride on or in. Only one person, the operator, should be on the ma­chine when in operation.
9HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
5. Before leaving the tractor seat, stop the engine, put all controls in neutral, and put the transmission control lever in the park position or neutral with the brakes locked. Read the tractor operations manual for added safety precautions.
6. P.T.O. driven equipment can cause serious injury. Before working on or near the P.T.O. shaft, servicing or cleaning the equipment, put P.T.O. lever in the DISENGAGE position and stop the engine.
7. Keep hands, feet & clothing away from moving parts.
8. Wear relatively tight and belted clothing to prevent from being caught on some part of the machine.
9. Slow down when turning.
10. Always keep children away from your sprayer and/or tractor unit.
11. Slow moving tractors and spray equipment can create a hazard
when on public roads. Avoid personal injury or death resulting from any accidents by using fl ashing lights. Local regulations may require installation of fl ashing warning lights.
12. Understand service procedures before undertaking any mainte-
nance. Never lubricate, service, or adjust the machine while it's moving. Securely support any components before working on them.
13. Keep all parts in good condition and properly installed. Fix dam-
aged parts immediately. Replace worn or broken parts. Remove excessive buildup of grease, oil or debris.
10 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
2.3 Handling Chemical Products Safely
1. Direct exposure to hazardous chemicals can cause serious injury. These chemicals can include lubricants, coolants, paints, adhesives and agricultural chemicals. Material Safety Data Sheets (M.S.D.S.) are available for all hazardous chemicals which inform the user of specifi c details including, physical and health hazards, safety proce­dures, and emergency response techniques.
2. Protective clothing such as rubber gloves, goggles, coveralls and respirator must be worn while handling chemicals. All protective clothing should be kept in excellent condition and cleaned regularly or discarded.
3. If chemicals come in contact with any exposed skin areas, wash im­mediately with clean water and detergent. Never place nozzle tips or any other components that have been exposed to chemicals to lips to blow out obstructions. Use a soft brush to clean spray nozzles.
4. Dedicate an area to fi ll, fl ush, calibrate and decontaminate sprayer where chemicals will not drift or run off to contaminate people, ani­mals, vegetation, water supply, etc. Locate this area where there is no chance of children coming in contact with this residue.
5. Decontaminate equipment used in mixing, transferring and applying chemicals after use. Follow the instructions on the chemical label for the correct procedure required. Wash spray residue from outside of the sprayer to prevent corrosion.
6. Extreme care should be taken in measuring spray products. Powders should be used in suitable sized packages or weighed accurately. Liquids should be poured into a suitable graduated container. Keep chemical containers low when pouring. Wear a fi ltered respirator and let the wind blow away from you to avoid dust and/or splashes contacting the skin or hair.
7. Store chemicals in a separate, plainly marked locked building. Keep the chemical in its original container with the label intact.
8. Dispose all empty containers after rinsing in accordance with local regulations & by-laws. Dispose of all unused chemicals and left over fertilizer in an approved manner
9. Keep a fi rst aid kit and fi re extinguisher available at all times when
handling chemicals.
11HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
2.4 Local Poison Information Center
If you live anywhere in the United States, the following toll free number will connect you to your Local Poison Information Center.
PHONE NO. 1 - 8 0 0 - 2 2 2 - 1 2 2 2
If you live outside the United States, fi nd the number f or the poison control center in your phone book and write it in the space below:
PHONE NO. _________ - _________ - _____________
Keep a list, in the space provided below, of all the chemicals that you have in use.
1. __________________________________________________
2. __________________________________________________
3. __________________________________________________
4. __________________________________________________
5. __________________________________________________
6. __________________________________________________
7. __________________________________________________
8. __________________________________________________
9. __________________________________________________
10. __________________________________________________
12 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
3.0 HOOKING UP THE SPRAYER
WARNING: MAKE SURE THAT YOUR TRACTOR HAS SUFFICIENT
HORSEPOWER, BRAKING ABILITY AND CARRYING CAP ACITY T O SAFEL Y CONTROL THE TRACTOR WITH THE SPRAYER MOUNTED.
Check your tractor operator's manual for 3 point lifting capacity (See section 10.1 for approximate weight of your N-series model sprayer and section 10.2 for minimum tractor power requirements).
1. Attach lower lift arms.
2. Attach P.T.O. shaft (See sections 3.1 and 3.2).
3. Attach top link.
IMPORTANT: Make absolutely sure that the correct 3 point hitch pins are used and that they are securely installed.
4. Raise sprayer from ground and adjust 3 point linkage so that tank is level in the raised position (ensure that the sprayer tank is level from side to side as well as front to back).
5. Also follow these general recommendations:
• Increase tire pressure if necessary (refer to tractor operator's manual) to compensate for the added weight.
• Make sure that no parts of the sprayer come into contact with the tractor.
• Be careful when fi lling the sprayer for the fi rst time.
• Travel at slower speeds when driving with a full tank.
13HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
3.1 P.T.O. Shaft Operator Safety
WARNING: ALWAYS STOP ENGINE BEFORE ATTACHING THE
TRANSMISSION SHAFT TO TRACTOR P.T.O. - MOST TRACTOR P.T.O. SHAFTS CAN BE ROTATED BY HAND TO FACILITATE SPLINE ALIGNMENT, WHEN ENGINE IS STOPPED.
When attaching the shaft, make sure that the snap lock is FULLY ENGAGED - push and pull shaft until it locks.
WARNING: ROTATING TRANS MIS SION SHAFTS WITHOUT
PROTECTION GUARDS ARE FATAL.
Always keep protection guards and chains intact and make sure that it covers all rotating parts, in clud ing CV-joints at each end of the shaft. Do not use with out protection guard. Do not touch or stand on the transmission shaft when it is rotating
- safety distance: min 5' (1.5 meters). Prevent protection guards from rotating by attaching the chains, al low ing suffi cient slack for turns.
Make sure that protection guards around tractor P.T.O. and im ple ment shaft are intact. Check every 40 hours. Always STOP ENGINE and re move the ignition key before car ry ing out main te nance or repairs to the trans mis sion shaft or im ple ment.
3.2 Installation Of P.T.O. Shaft
WARNING: THE P.T.O. SHAFT ANGLE WILL CHANGE WHEN
RAISING AND LOWERING THE 3 POINT LINKAGE. TO PREVENT EXCESSIVE LOADING AND BINDING ON THE P.T.O. SHAFT, IT MAY BE ADVISABLE TO LEAVE THE P.T.O. SHAFT DISCONNECTED UNTIL THIS OPERATION IS COMPLETED. THEN P.T.O. SHAFT ADJUSTMENTS CAN BE MADE.
Initial in stal la tion of the shaft is done as fol lows:
1. Attach spr ayer to tractor and set sprayer in the position with shortest distance between the tractor and spray er pump P.T.O. shafts.
2. Stop engine and remove ig ni tion key.
14 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
3.2 Installation Of P.T.O. Shaft (continued)
3. If P.T.O. shaft must be short ened, pull the shaft apart. Fit the two shaft parts at tractor and spray er pump and measure how much it is necessary to shorten the shaft. Mark the protection guards.
min. 3/4" (20mm)
Note: The shaft must al ways have a minimum over lap of 6" (150 mm)
(Fig. 3).
4. Shorten the two parts equal ly. Use a saw, and fi le the profi les af ter wards to re move burrs (Fig. 4).
5. Grease the profi les, and reas sem ble the male and female parts.
6. Fit the shaft to tractor and spray er pump.
Note: Female part to wards tractor. Fit the chains to prevent the
pro tec tion guards from r
otating with the shaft.
Fig. 3
min. 3/4" (20mm)
Fig. 4
Fig. 5
min. 6" (150mm)
7. To ensure long life of the P.T.O. shaft, try to avoid work ing an gles great er than 15° (Fig. 5).
15HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
3.3 Power Supply (electric controls only)
A 12 Volt DC power supply is required to operate the electrical boom distribution valve solenoids (Fig. 6). Connect the power supply wiring harness as follows:
Red wire to positive (+) and Black wire to negative (-).
IMPORTANT: Do not connect to the starter motor or generator/alterna­tor. Warranty is void if this is done.
The power supply wiring harness is equipped with a 7.5 Amp inline fuse to protect the control box.
DISTRIBUTION V AL VE SOLENOIDS
Fig. 6
16 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
3.4 Control box (electric controls only)
The HARDI® N-series 3-PT sprayer equipped with electric controls uses an electrical control box for master on/off control and individual boom section on/off control. An optional rate controller box is also available.
1. Mount the control box in a convenient location near the operator.
2. Route the power supply (installed in section 3.3) to the small plug on the control box.
3. Route the main wiring harness from the sprayer to the large plug on the control box.
Fig. 7
17HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
4.0 OPERATING INSTRUCTIONS
4.1 Filling The Main Tank (all models)
Water is fi lled into the tank by re mov ing the tank lid located at the center of sprayer tank. It is rec om mend ed to use water as clean as possible for spraying pur pos es. Fill water through the strainer basket (optional) to pre vent foreign par ti cles from entering the tank.
WARNING: DO NOT LET THE FILLING HOSE ENTER THE TANK.
KEEP IT OUT SIDE THE TANK, POINTING TO WARDS THE FILLING HOLE (FIG. 8). IF THE END OF THE HOSE IS BENEATH THE SURFACE OF THE TANK CONTENTS AND THE WATER SUPPLY STOPS, CHEMICALS MAY BE SIPHONED BACK AND CONTAMI­NA TE THE WA TER SUPPLY SOURCE AND LINES.
4.2 Filling The Clean Water Tank (optional)
Unscrew the clean water tank lid and fi ll with clean water only.
IMPORTANT: The water from this tank is only for hand washing, cleaning blocked nozzles, etc.
Fig. 8
WARNING: ALTHOUGH THE HANDWASH T ANK IS
ONL Y FILLED WITH CLEAN WATER, THE WATER MUST NEVER BE USED FOR DRINKING, DUE TO THE SMALL RISK OF CONTAMINATION WHILE FILLING, ETC.
Fig. 9
18 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
4.3 EC-3 Standard Plumbing Diagram
Review and study the following diagram. By following the fl ow through the diagram, you will better understand the various functions of your sprayer system.
7
11
6
4
5
1
9
12
13
3
10
8
2
Fig. 10
1. Top Suction 8. Agitation
2. Diaphragm Pump 9. Tank
3. Pressure Control Valve 10. Bypass Return
4. Agitation Valve 11. Self-Cleaning Filter (optional)
5. Spraygun Valve (optional) 12. Boom Distribution Valves
6. System Pressure Gauge 13. Boom
7. Spraygun (optional)
19HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
4.4 EC-3 Plumbing Diagram w/optional Rate Controller
Review and study the following diagram. By following the fl ow through the diagram, you will better understand the various functions of your sprayer system.
7
11
14
6
4
5
1
10
9
12
13
3
10
8
2
15
Fig. 11
1. Top Suction 9. Tank
2. Diaphragm Pump 10. Bypass Returns
3. Pressure Relief Valve* 11. Self-Cleaning Filter (optional)
4. Agitation Valve 12. Boom Distribution Valves
5. Spraygun Valve (optional) 13. Boom
6. System Pressure Gauge 14. Flowmeter
7. Spraygun (optional) 15. Pressure Regulator
8. Agitation *Turn Pressure Relief Valve clockwise all the way in when used with
the optional Rate Controller. Refer to Maverick Operator's manual for adjustment of the controls.
20 HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
4.5 Adjustment of the EC-3 Electric Controls
2
4
3
1
SPRAYER CONTROLS:
1. Pressure control valve
2. System Pressure gauge
3. Agitation valve
4. Spraygun valve (optional)
CONTROL BOX:
5. Master On/Off Switch
5
6. Distribution Switches
SPRAYGUN VAL VE
OFF
6
Fig. 12
ON
Boom Operation
1. Choose the correct nozzle. Make sure that all nozzles are the same type and capacity. Refer to section 5.0 for nozzle selection and calibration.
2. Locate your sprayer in a suitable location to spray water from the boom. Fill the tank with clean water (see section 4.1).
3.
Turn the Pressure Control Valve 1 (Fig. 12) counter clockwise all the way out.
4. Set Master On/Off boom switch 5 and individual boom switches 6 (Fig. 12) "ON". Set spraygun valve 4 (Fig. 12) "OFF".
5. With the tractor in neutral, engage the P.T.O. to start the pump. Adjust the R.P.M.'s to normal operating speed.
6. Increase pressure by turning Pressure Control Valve 1 (Fig. 12) clockwise. Adjust until the pressure gauge 2 (Fig. 12) reaches the desired pressure (turn Pressure Control Valve counter clockwise to decrease pressure).
21HARDI® N-SERIES 3-PT SPRAYER DIAPHRAGM OPERATOR'S MANUAL
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