increasing family of HARDI® sprayer owners.
Our sprayers and accessories are rapidly becoming a familiar sight
on North American farms. We believe that this results from growers
becoming increasingly conscious of crop protection input costs and the
vital need for cost effective spray application equipment.
Please take the time to thoroughly read the Operator’s Manual before
using your equipment. You will fi nd many helpful hints as well as
important safety and operation information.
Some of the features on your HARDI® sprayer were suggested by
growers. There is no substitute for “on farm” experience and we invite
your comments and suggestions. If any portion of this instruction book
remains unclear after reading it, contact your HARDI® dealer or service
personnel for further explanation before using the equipment.
For Product, Service or Warranty Information:
- Please contact your local HARDI® dealer.
To contact HARDI® directly:
- Please use the HARDI® Customer Service number: 1-866-770-7063
- Or send your email to CUSTSERV@hardi-us.com
®
product and welcome to the ever-
Visit us online at: www.hardi-us.com
HARDI® NORTH AMERICA INC.
1500 West 76th St.
Davenport, Iowa 52806
Phone: (563) 386-1730
Fax: (563) 386-1710
plant protection product.
The reliability and effi ciency of this product depends on your care. The
fi rst step is to carefully read and pay attention to this operator's manual.
It contains essential information for the effi cient use and long life of this
quality product.
As this instruction book covers all N-series models, please pay
attention to the sections dealing with your specifi c model.
This manual covers the HARDI
®
N-series 3-PT sprayers, available in
105, 155 or 210 gallon (400 L, 600 L or 800 L) capacities. They are
equipped with a HARDI® 603, 1203 or 1303 diaphragm pump (540
RPM P.T.O. drive), 3-PT frame and tank with electrical (EC) or manual
(ET or BK) controls. Available standard booms include:
N105: 20' MB, 26' MB
N155: 20' MB, 26' MB, 33' MB, 40' MB
N210: 20' MB, 26' MB, 33' MB, 40' MB
Other boom options include: No boom (spray gun only), pasture
sprayer nozzles (30', 40', 50' spray width), VS8D 1-Row Berry Boom or
VII 2-Row Berry Boom.
The heart of your sprayer is the diaphragm pump. The design is simple,
resulting in low maintenance requirements and guaranteed pump life.
The bearings and crankshaft are grease lubricated and are therefore
protected from spray solution if any diaphragm fails in service. A drain
hole is located in the base of the crank case to facilitate the draining of
any foreign matter. The pump is self-priming and can be run dry without
damage.
The EC-3 electric control unit consists of: Electrically operated master
on/off valve, electrically operated boom distribution valves, manual
pressure adjustment valve, 2-1/2" pressure gauge, and adjustable
pressure agitation.
The ET-2/ET-3 manual control unit consists of: Manual pressure
adjustment valve, boom distribution valves, 2-1/2" pressure gauge, and
adjustable pressure agitation.
Note: ET-2 control is used on pasture sprayer model
The BK-3 manual control unit consists of: On/off function, distribution
valves with pressure equalization, manual pressure adjustment valve,
pressure fi lter with 2-1/2" pressure gauge and HARDI-MATIC. The
HARDI-MATIC is a mechanical rate controller that ensures a constant
volume of spray solution per acre at varying speeds in the same gear.
The tanks, made of impact proof and chemical resistant poly eth yl ene,
have a purposeful design with rounded contours and a large deep
sump to allow for ef fi cient cleaning and draining. The tanks are
equipped with a top suction fi lter for easy service and a top operated
tank drain.
All standard booms (20', 26', 33' or 40' MB) feature ISO fl at fan nozzles
with 20" spacing. The 40' MB boom features a self-levelling trapeze
center.
The pasture sprayer model includes a height adjustable offset nozzle
bracket bolted to the rear of the 3-PT frame for mounting either two
HARDI
®
Giant End Nozzles or two "Boom Buster" nozzles (Evergreen
Products, Inc.). The two HARDI® Giant End Nozzles provide a
consistent spray pattern and droplet distribution. They are available
in three different sizes ranging from 3.22 - 9.38 GPM (12.7 - 36 l/min)
between 20 - 70 PSI (1.5 - 5 bar) spray pressure. Under optimal
spraying conditions, the maximum spray swath covered by the two
opposite mounted HARDI® Giant End Nozzles is 30', 40' or 50' (10m,
12m or 16m).
Available options include:
Spray Mate II Rate Controller (requires electric EC control)
Remote control cable (for manual BK control only)
Self cleaning fi lter (with 50 mesh fi lter)
4 gallon (15 L) clean water dispenser
Chemical fi ller with optional bag & bottle rinse
4" pressure gauge
Hose wrap with 25' of 3/8" hose and a model 60L HARDI® spray gun
Hose reel with 160' of 3/8" hose and a model 60L HARDI® spray gun*
Hose reel with 275' of 5/8" hose and a model 60L HARDI® spray gun**
Hydraulic boom vertical fold (40' MB boom only)
SMV Sign kit
* Not available on N210 with boom
** Not available with boom
This is the Safety-alert symbol. When you see
this symbol on your machine or in this manual,
be alert to the potential for per son al injury.
Follow recommended precautions and safe
operating practices.
2.1 Follow Safety Instructions
- Carefully read all the safety messages in this manual and the safety
labels fi tted to the machine. Keep safety labels in good condition.
Replace missing or damaged safety labels. Be sure that new equipment components include any current safety labels. Replacement
safety labels are available from your authorized HARDI® dealer.
- Learn how to operate the sprayer and how to use the controls
prop erly. Do not let anyone operate the machine without proper
instructions.
- Keep your sprayer in proper working condition. Unauthorized modi-
fi cations or use may impair the function and/or safety and affect the
machine's life.
- If you do not understand any part of this manual and need assis-
tance, please contact your authorized HARDI® dealer.
2.2 Operating The Sprayer Safely
1. Read the complete manual carefully and become familiar with the
operation of the equipment before initial operation in each spraying
season. Failure to do so may result in possible over or under-application of spray solution which may drastically affect crop production
and lead to personal injury.
2. Before starting the engine on the tractor unit, be sure all operating
controls are in the off or neutral position (including spray controls)
and disengage the tractor power train.
3. Operate spray functions only when seated in the operator’s seat.
4. One of the most frequent causes of personal injury or death results
from persons falling off or being run over. Do not permit others to
ride on or in. Only one person, the operator, should be on the machine when in operation.
5. Before leaving the tractor seat, stop the engine, put all controls in
neutral, and put the transmission control lever in the park position or
neutral with the brakes locked. Read the tractor operations manual
for added safety precautions.
6. P.T.O. driven equipment can cause serious injury. Before working
on or near the P.T.O. shaft, servicing or cleaning the equipment, put
P.T.O. lever in the DISENGAGE position and stop the engine.
7. Keep hands, feet & clothing away from moving parts.
8. Wear relatively tight and belted clothing to prevent from being caught
on some part of the machine.
9. Slow down when turning.
10. Always keep children away from your sprayer and/or tractor unit.
11. Slow moving tractors and spray equipment can create a hazard
when on public roads. Avoid personal injury or death resulting
from any accidents by using fl ashing lights. Local regulations may
require installation of fl ashing warning lights.
12. Understand service procedures before undertaking any mainte-
nance. Never lubricate, service, or adjust the machine while it's
moving. Securely support any components before working on
them.
13. Keep all parts in good condition and properly installed. Fix dam-
aged parts immediately. Replace worn or broken parts. Remove
excessive buildup of grease, oil or debris.
1. Direct exposure to hazardous chemicals can cause serious injury.
These chemicals can include lubricants, coolants, paints, adhesives
and agricultural chemicals. Material Safety Data Sheets (M.S.D.S.)
are available for all hazardous chemicals which inform the user of
specifi c details including, physical and health hazards, safety procedures, and emergency response techniques.
2. Protective clothing such as rubber gloves, goggles, coveralls and
respirator must be worn while handling chemicals. All protective
clothing should be kept in excellent condition and cleaned regularly
or discarded.
3. If chemicals come in contact with any exposed skin areas, wash immediately with clean water and detergent. Never place nozzle tips or
any other components that have been exposed to chemicals to lips
to blow out obstructions. Use a soft brush to clean spray nozzles.
4. Dedicate an area to fi ll, fl ush, calibrate and decontaminate sprayer
where chemicals will not drift or run off to contaminate people, animals, vegetation, water supply, etc. Locate this area where there is
no chance of children coming in contact with this residue.
5. Decontaminate equipment used in mixing, transferring and applying
chemicals after use. Follow the instructions on the chemical label for
the correct procedure required. Wash spray residue from outside of
the sprayer to prevent corrosion.
6. Extreme care should be taken in measuring spray products. Powders
should be used in suitable sized packages or weighed accurately.
Liquids should be poured into a suitable graduated container. Keep
chemical containers low when pouring. Wear a fi ltered respirator
and let the wind blow away from you to avoid dust and/or splashes
contacting the skin or hair.
7. Store chemicals in a separate, plainly marked locked building. Keep
the chemical in its original container with the label intact.
8. Dispose all empty containers after rinsing in accordance with local
regulations & by-laws. Dispose of all unused chemicals and left over
fertilizer in an approved manner
9. Keep a fi rst aid kit and fi re extinguisher available at all times when
WARNING: MAKE SURE THAT YOUR TRACTOR HAS SUFFICIENT
HORSEPOWER, BRAKING ABILITY AND CARRYING
CAP ACITY T O SAFEL Y CONTROL THE TRACTOR WITH
THE SPRAYER MOUNTED.
Check your tractor operator's manual for 3 point lifting capacity (See
section 10.1 for approximate weight of your N-series model sprayer
and section 10.2 for minimum tractor power requirements).
1. Attach lower lift arms.
2. Attach P.T.O. shaft (See sections 3.1 and 3.2).
3. Attach top link.
IMPORTANT: Make absolutely sure that the correct 3 point hitch
pins are used and that they are securely installed.
4. Raise sprayer from ground and adjust 3 point linkage so that tank is
level in the raised position (ensure that the sprayer tank is level from
side to side as well as front to back).
5. Also follow these general recommendations:
• Increase tire pressure if necessary (refer to tractor operator's
manual) to compensate for the added weight.
• Make sure that no parts of the sprayer come into contact with the
tractor.
• Be careful when fi lling the sprayer for the fi rst time.
• Travel at slower speeds when driving with a full tank.
TRANSMISSION SHAFT TO TRACTOR P.T.O. - MOST
TRACTOR P.T.O. SHAFTS CAN BE ROTATED BY HAND
TO FACILITATE SPLINE ALIGNMENT, WHEN ENGINE
IS STOPPED.
When attaching the shaft, make sure that the snap lock is FULLY
ENGAGED - push and pull shaft until it locks.
WARNING: ROTATING TRANS MIS SION SHAFTS WITHOUT
PROTECTION GUARDS ARE FATAL.
Always keep protection guards and chains intact and make sure that
it covers all rotating parts, in clud ing CV-joints at each end of the shaft.
Do not use with out protection guard.
Do not touch or stand on the transmission shaft when it is rotating
- safety distance: min 5' (1.5 meters).
Prevent protection guards from rotating by attaching the chains,
al low ing suffi cient slack for turns.
Make sure that protection guards around tractor P.T.O. and im ple ment
shaft are intact. Check every 40 hours.
Always STOP ENGINE and re move the ignition key before car ry ing out
main te nance or repairs to the trans mis sion shaft or im ple ment.
3.2 Installation Of P.T.O. Shaft
WARNING: THE P.T.O. SHAFT ANGLE WILL CHANGE WHEN
RAISING AND LOWERING THE 3 POINT LINKAGE.
TO PREVENT EXCESSIVE LOADING AND BINDING
ON THE P.T.O. SHAFT, IT MAY BE ADVISABLE TO
LEAVE THE P.T.O. SHAFT DISCONNECTED UNTIL
THIS OPERATION IS COMPLETED. THEN P.T.O. SHAFT
ADJUSTMENTS CAN BE MADE.
Initial in stal la tion of the shaft is done as fol lows:
1. Attach spr ayer to tractor and set sprayer in the position with shortest
distance between the tractor and spray er pump P.T.O. shafts.
3. If P.T.O. shaft must be short ened, pull the shaft apart. Fit the two
shaft parts at tractor and spray er pump and measure how much it is
necessary to shorten the shaft. Mark the protection guards.
min. 3/4" (20mm)
Note: The shaft must al ways have a minimum over lap of 6" (150 mm)
(Fig. 3).
4. Shorten the two parts equal ly. Use a saw, and fi le the profi les
af ter wards to re move burrs (Fig. 4).
5. Grease the profi les, and reas sem ble the male and female parts.
6. Fit the shaft to tractor and spray er pump.
Note: Female part to wards tractor. Fit the chains to prevent the
pro tec tion guards from r
otating with the shaft.
Fig. 3
min. 3/4" (20mm)
Fig. 4
Fig. 5
min. 6" (150mm)
7. To ensure long life of the P.T.O. shaft, try to avoid work ing an gles
great er than 15° (Fig. 5).
A 12 Volt DC power supply is required to operate the electrical boom
distribution valve solenoids (Fig. 6). Connect the power supply wiring
harness as follows:
Red wire to positive (+) and Black wire to negative (-).
IMPORTANT: Do not connect to the starter motor or generator/alternator. Warranty is void if this is done.
The power supply wiring harness is equipped with a 7.5 Amp inline
fuse to protect the control box.
The HARDI® N-series 3-PT sprayer equipped with electric controls
uses an electrical control box for master on/off control and individual
boom section on/off control. An optional rate controller box is also
available.
1. Mount the control box in a convenient location near the operator.
2. Route the power supply (installed in section 3.3) to the small plug on
the control box.
3. Route the main wiring harness from the sprayer to the large plug on
the control box.
Water is fi lled into the tank by re mov ing the tank lid located at the
center of sprayer tank. It is rec om mend ed to use water as clean as
possible for spraying pur pos es. Fill water through the strainer basket
(optional) to pre vent foreign par ti cles from entering the tank.
WARNING: DO NOT LET THE FILLING HOSE ENTER THE TANK.
KEEP IT OUT SIDE THE TANK, POINTING TO WARDS
THE FILLING HOLE (FIG. 8). IF THE END OF THE
HOSE IS BENEATH THE SURFACE OF THE
TANK CONTENTS AND THE WATER SUPPLY
STOPS, CHEMICALS
MAY BE SIPHONED
BACK AND CONTAMINA TE THE WA TER
SUPPLY SOURCE
AND LINES.
4.2 Filling The Clean Water Tank (optional)
Unscrew the clean water tank lid and fi ll with clean water only.
IMPORTANT: The water from this tank is only for hand washing,
cleaning blocked nozzles, etc.
Fig. 8
WARNING: ALTHOUGH THE HANDWASH T ANK IS
ONL Y FILLED WITH CLEAN WATER,
THE WATER MUST NEVER BE USED
FOR DRINKING, DUE TO THE SMALL
RISK OF CONTAMINATION WHILE
FILLING, ETC.
Review and study the following diagram. By following the fl ow through
the diagram, you will better understand the various functions of your
sprayer system.
Review and study the following diagram. By following the fl ow through
the diagram, you will better understand the various functions of your
sprayer system.
1. Choose the correct nozzle. Make sure that all nozzles are the same
type and capacity. Refer to section 5.0 for nozzle selection and
calibration.
2. Locate your sprayer in a suitable location to spray water from the
boom. Fill the tank with clean water (see section 4.1).
3.
Turn the Pressure Control Valve 1 (Fig. 12) counter clockwise all the
way out.
4. Set Master On/Off boom switch 5 and individual boom switches 6
(Fig. 12) "ON". Set spraygun valve 4 (Fig. 12) "OFF".
5. With the tractor in neutral, engage the P.T.O. to start the pump.
Adjust the R.P.M.'s to normal operating speed.
6. Increase pressure by turning Pressure Control Valve 1 (Fig. 12)
clockwise. Adjust until the pressure gauge 2 (Fig. 12) reaches the
desired pressure (turn Pressure Control Valve counter clockwise to
decrease pressure).