Hardi FALCON Boom, FALCON Boom TILT, FALCON Boom HY Operator's Manual

FALCON Boom

Operator’s Manual

67000003 (4/00)

FALCON Boom

Operator's Manual

67000003 (4/00)

HARDI® reserves the right to make changes in design,

material, or specification without notice thereof.

®

and other product names are registered trademarks of

HARDI

®

Inc. in the U.S. and in other countires.

HARDI

TABLE OF CONTENTS

1.0 INTRODUCTION 6

2.0 SAFETY INFORMATION 6

2.1 Follow Safety Instructions 7

2.2 Operating The FALCON Boom Safely 8

2.3 Handling Chemical Products Safely 9

2.4 Local Poison Information Center 11

3.0 GLOSSARY 12

4.0 PREPARATION 13

5.0 HYDRAULIC HOOK-UP 13

5.1 Tilt Option 14

6.0 OPERATING THE HYDRAULIC FALCON BOOM 14

Releasing The FALCON Boom From Transport Supports 14

6.1

6.2 Tilting Boom (Tilt Option Only) 15

7.0 ADJUSTMENTS 16

7.1 Adjustment And Maintenance Intervals 16

7.2 Alignment Of Wing Assemblies 17

7.3 Adjusting Front Fold Cable 17

7.4 Adjusting Wings Level To Ground 18

7.5 Adjusting Center Frame 19

7.6 Adjusting The Boom To Rest In Transports 20

7.7 Adjusting Rear Cable 20

8.0 MAINTENANCE 21

8.1 Cleaning 21

8.2 Lubrication 22

8.2(A) Greasing The H-Frame And Center Frame 23

8.2(B) Greasing The Boom And Hinge Assemblies 24

8.3 Nozzle Filters 24

8.4 In-Line Filters (Optional) 25

8.5 Nozzle Tubes And Fittings 25

8.6 Maintenance Of Triplets (When Fitted) 26

2 HARDI® FALCON BOOM OPERATOR‘S MANUAL

9.0 TRANSPORTATION AND STORAGE 27

9.1 Follow Safe Transport And Towing Procedures 27

9.2 Winter Storage 27

10.0 TROUBLESHOOTING 29

10.1 Hydraulic Systems 29

10.2 Mechanical Problems 29

10.3 Hydraulic Schematics 30

11.0 WARRANTY POLICY AND CONDITIONS 32

12.0 NOTES 34

3HARDI® FALCON BOOM OPERATOR‘S MANUAL

Dear Owner,

®

Thank you for purchasing a HARDI
increasing family of HARDI

®

sprayer owners.

product and welcome to the ever-

Our sprayers and accesories are rapidly becoming a familiar sight on
North American farms. We believe that this results from growers becoming
increasingly conscious of crop protection input costs and the vital need for
cost effective spray application equipment.

Please take the time to thoroughly read the Operator’s Manual before
using your equipment. You will find many helpful hints as well as important
safety and operation information.

Some of the features on your FALCON boom were suggested by growers.
There is no substitute for “on farm” experience and we invite your
comments and suggestions.

Please address your correspondence to the Service Manager at one of
these branches:

HARDI® MIDWEST
1500 West 76th St.
Davenport, Iowa 52806
Phone: [phone]
Fax: [phone]

®

GREAT LAKES

HARDI
290 Sovereign Rd.
London, Ontario N6M 1B3
Phone: [phone]
Fax: [phone]

HARDI
5646 W. Barstow, Suite 101
Fresno, California 93722
Phone: [phone]
Fax: [phone]

Sincerely,

Tom L. Kinzenbaw
President

4 HARDI® FALCON BOOM OPERATOR‘S MANUAL

®

WEST COAST

HARDI FALCON Boom (50’ shown)

5HARDI® FALCON BOOM OPERATOR‘S MANUAL

1.0 INTRODUCTION

The HARDI® FALCON boom is available in the following sizes:
The 42’, 45’, and 50’ FALCON booms are built with the same basic
components, with differences in the inner and outer wing sections to give
the range of boom widths. The breakaway is located at the folding point
between the inner and outer wing. It only breaks away to the rear.

All FALCON booms are available in two different hydraulic versions.
They are:

The HY model -

This model features hydraulic lift cylinder adjustment for boom height and
two fold cylinders for simultaneous boom wing fold and unfold. This
requires one single-acting hydraulic outlet and one double-acting hydrau­lic outlet on the tractor.

The Tilt Options model -

This model has the same features as the HY, but also has two boom wing
tilt cylinders that give the ability to obtain individual boom tilt. This version
requires an additional single acting hydraulic outlet on the tractor. The Tilt
Options model also requires a 12V power supply for the in-cab mounted
tilt controls.

All FALCON booms can be equipped with either single snap-fit or triplet
nozzle bodies or drop nozzle assemblies.

2.0 SAFETY INFORMATION

WARNING

ALWAYS READ OPERATORS MANUAL BEFORE

USING EQUIPMENT

DO NOT REMOVE ANY SAFETY DEVICES OR

SHIELDS. NEVER SERVICE, CLEAN OR REPAIR A

MACHINE WHILE IT IS OPERATING

6 HARDI® FALCON BOOM OPERATOR‘S MANUAL

WARNING

ALWAYS WATCH FOR THIS SYMBOL TO POINT OUT

IMPORTANT SAFETY PRECAUTIONS

IT MEANS ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

RECOGNIZE SAFETY INFORMATION

This is the Safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert
to the potential for personal injury.

Follow recommended precautions and safe operating practices.

2.1 Follow Safety Instructions

- Carefully read all the safety messages in this manual and the
safety labels fitted to the machine. Keep safety labels in good
condition. Replace missing or damaged safety labels. Be sure that
new equipment components include any current safety labels.
Replacement safety labels are available from your authorized
HARDI

®

dealer.

- Learn how to operate the spray boom and controls properly. Do
not let anyone operate the machine without proper instructions.

-

Keep your FALCON boom in proper working condition. Unautho­rized modifications or use may impair the function and/or safety and
affect the spray boom’s life.

- If you do not understand any part of this manual and need
assistance, please contact your authorized HARDI

®

dealer.

7HARDI® FALCON BOOM OPERATOR‘S MANUAL

2.2 Operating The FALCON Boom Safely

1. Read the complete manual carefully and become familiar with the
operation of the equipment before initial operation of each spraying
season. Failure to do so may result in possible over or under applica­tion of spray solution which may drastically affect crop production or
lead to personal injury.

2. Before starting the engine on the tractor unit, be sure all operating
controls are in the off or neutral position including, but not limited to, the
P.T.O. shaft and/or spray controls. Be sure the tractor power train is
disengaged.

3. Operate spray and boom functions only when seated in the operator’s
seat.

4. One of the most frequent causes of personal injury or death results
from persons falling off or being run over. Do not permit others to ride
on or in. Only one person - the operator - should be on the machine
when in operation.

5. Before leaving the tractor seat, stop the engine, put all controls in
neutral, and put the transmission control lever in the park position or
neutral with the brakes locked. Read the tractor operations manual for
added safety precautions.

6. P.T.O. driven equipment can cause serious injury. Before working on
or near the P.T.O. shaft, servicing or cleaning the equipment, put
P.T.O. lever in the DISENGAGE position and stop the engine.

7. Do not fold or unfold boom near overhead wires. Serious injury or death
could result if contact is made with electric wires.

8. Keep hands, feet & clothing away from moving parts.

9. Wear relatively tight and belted clothing to prevent from being caught
on some part of the machine.

10.Slow down when turning, especially with boom extended.

11.Always keep children away from your sprayer and/or tractor unit.

8 HARDI® FALCON BOOM OPERATOR‘S MANUAL

12.Before transporting the sprayer, ensure that the boom is fully folded
and fully locked into transport rests and stops. Ensure all locking
devices are fully engaged whether hydraulic or mechanical.

13.Slow moving tractors and spray equipment can create a hazard when
on public roads. Avoid personal injury or death resulting from any
accidents by using flashing lights. Local regulations may require
installation of warning lights.

14.

Avoid injuries from high pressure fluids penetrating the skin by relieving
system pressure before disconnecting hydraulics or other lines. Ensure
all fittings are tight before applying pressure to the system.

15.

Understand service procedures before undertaking any maintenance.
Never lubricate, service, or adjust the spray boom while its operating.
Securely support any components before working on them.

16.Keep all parts in good condition and properly installed. Fix damaged
parts immediately. Replace worn or broken parts. Remove excessive
buildup of grease, oil, or debris.

2.3 Handling Chemical Products Safely

1. Direct exposure to hazardous chemicals can cause serious injury.
These chemicals can include lubricants, coolants, paints, adhesives
and agricultural chemicals. Material Safety Data Sheets (M.S.D.S.)
are available for all hazardous chemicals which inform the user of
specific details including, physical and health hazards, safety procedures,
and emergency response techniques.

2. Protective clothing such as rubber gloves, goggles, coveralls and
respirator must be worn during operation. All protective clothing should
be kept in excellent condition and cleaned regularly or discarded.

3. If chemicals come in contact with any exposed skin areas, wash
immediately with clean water and detergent. Never place nozzle tips
or any other components that have been exposed to chemicals to
mouth to blow out obstructions. Use a soft brush to clean spray
nozzles.

9HARDI® FALCON BOOM OPERATOR‘S MANUAL

4. Dedicate an area to fill, flush, calibrate and decontaminate sprayer
where chemicals will not drift or run off to contaminate people, animals,
vegetation, water supply, etc. Locate this area where there is virtually
no chance of children being in contact with this residue.

5. Decontaminate equipment used in mixing, transferring, and applying
chemicals after use. Follow the instructions on the chemical label for
the correct procedure required. Wash spray residue from outside of the
sprayer to prevent corrosion.

6. Extreme care should be taken in measuring spray products. Powders
should be used in suitable sized packages or weighed accurately.
Liquids should be poured into a suitable graduated container. Keep
chemical containers low when pouring. Wear a filtered respirator and
let the wind blow away from you to avoid dust and/or splashes
contacting the skin or hair.

7. Store chemicals in a separate, plainly marked locked building. Keep
the chemical in its original container with the label intact.

8. Dispose all empty containers after rinsing in accordance with local
regulations & by-laws. Dispose of all unused chemicals and left over
fertilizer in an approved manner.

9. Keep a first aid kit and fire extinguisher available at all times when
handling chemicals.

10 HARDI® FALCON BOOM OPERATOR‘S MANUAL