Harbor Point HF-25GW/GX1b, HFR-25GW/GX1b, HFR-35GW/GX1b, HF-51GW/GX1a, HFR-51GW/GX1a Installation, Operation And Maintenance Manual

...
WALL SPLIT DUCTLESS
COOLING
ONLY AND HEAT PUMP SYSTEMS
Cooling Only Models Heat Pump Models:
HF-25GW/GX1b HFR-25GW/GX1b HF-35GW/GX1b HFR-35GW/GX1b HF-51GW/GX1a HFR-51GW/GX1a HF-70GW/GX1a HFR-70GW/GX1a
9,000 Btu / 12,000 Btu
18,000 Btu
24,000 Btu
Harbor Point Air Conditioners
www.harborpointac.com
INST
ALLA
TION,
OPERATION
AND
MAINTEN
ANCE
MANU
AL
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
This manual is intended as an aid to a qualified service personnel for proper installation, operation, and maintenance of Harbor Point Air high efficiency R-410A Wall Split Ductless Systems. Carefully read these instructions before attempting installation or operation. Failure to follow these instructions may result in improper installation, operation, or maintenance, possibly resulting in fire, electrical shock, property damage, personal injury, or death.
Shipping Damage MUST be Reported to the Carrier IMMEDIATELY!!!
Examine the carton for signs of damage if any is evident open packaging and
check the unit for shipping damage.
TO THE INSTALLER
SAFETY INSTRUCTIONS
Read all instructions before using the Harbor Point high efficiency
system. Install or locate this sys-
tem only in accordance with these instructions. Use this system only for its intended use as described in this manual.
(1) Retain this manual for future reference. (2) Before leaving the premises, review this
manual to be sure the unit has been installed correctly and run the unit for one complete cycle to make sure it functions properly.
To obtain technical service or warranty assistance during or after the installation of this unit, check our website at www. harborpointac.com or call your installing contractor or distributor. Our technical service department may be contacted at 1-888-908-9888.
When calling for assistance, please have the following information ready:
Check rating plate for correct system
voltage before installing. Installa- tion and operation of a system with the incorrect voltage may result in malfunction or other issues and will void the warranty.
The Harbor Point system must be connected only to a properly grounded electrical supply. Do not fail to properly ground this unit.
• Indoor Unit
Model Number
Turn off the electrical supply be- fore servicing the Harbor Point system.
• Indoor Unit
Serial Number
Do not use the Harbor Point system if it has damaged wiring, is not working properly, or has been damaged or dropped.
• Outdoor Unit
Model Number
• Outdoor Unit
Serial Number
[Save These Instructions]
• Date of installation
This symbol is an indication of
Important Safety Information.
!
!
2
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
! !
DANGER
INSTALLER SUPPLIED ITEMS
Tampering with the Harbor Point
systems is dangerous and may
result in serious injury or death. Tampering voids all warranties. Do not attempt to modify or change these units in any way.
Main System Breaker: Sized per unit
requirements, to be mounted adjacent to outdoor unit.
Mounting Hardware: Wall anchors,
condenser pad.
Vacuum Pump
Gauge Set : R-410 specific.
High Voltage Interconnect Wiring:
14 AWG wiring from outdoor unit to in­door unit for power and control. *
Refrigerant : R-410A required for addi-
tional line sets beyond 16 ft.
* Can be purchased through the factory as an
accessory, (part of the Tube Set Kit below)
PRODUCT DESCRIPTION
The Harbor Point system is an efficient wall split ductless conditioning system with cooling capacities from 9,000-24,000 Btu and heat pump capacity of 9,000­24,000 Btu. Designed for quiet operation and boasting compact dimensions, the Harbor Point system includes advanced features like auto-restart, full feature remote control.
Comprised of three standard components the indoor evaporator, the outdoor condensing unit, and an infrared handheld remote control are engineered to the highest performance and reliability. The evaporator is equipped with permanent washable air filters as well as motorized air sweep for enhanced air circulation, and the condensing unit is equipped as standard with a high efficiency rotary compressor.
Harbor point recommends the system for residential and light commercial cooling and heating applications and will operate in standard cooling mode down to 60°F outdoor temperature.
ACCESSORY
Tube-Set Ki t consisting of:
Refrigerant Line Set - 25 feet of suction and liquid line, both fully in- sulated, and flare fittings supplied on both ends.
Interconnecting High Voltage Wiring
- 25 feet supplied.
Additional Condensate Tubing - 6 feet extra supplied.
FACTORY SUPPLIED ITEM
Matched System Consisting Of:
Evaporator section and condenser sec­tion with remote control.
ITEMS FOR CONSIDERATION
Application:
Check the application of the unit prior to installation, certain applications require additional components or installation pa- rameters, such as the need for external condensate pump or if the system will need to perform low ambient cooling at outdoor temperatures below 60°F.
3
HARBORPOINT WALL SPLIT DUCTLESS SYSTEMS
CHOO
SING UNIT
M
O
DEL

MO
DutyDuty
DELS OFFERED
CapacityBtu
ED
CapacityBtuModel#Model# VoltageVoltage
HF25G/GX1b
CoolingOnly 9,000
115‐1‐60
HF35G/GX1b
CoolingOnly 12,000
115‐1‐60
HF51G/GX1a
CoolingOnly 18,000
208/230‐1‐60
HF70G/GX1a
CoolingOnly 24,000
208/230‐1‐60
HFR25G/GX1b
HeatPump 9,000
115‐1‐60
HFR35G/GX1b
HeatPump 12,000
115‐1‐60
HFR51G/GX1a
HeatPump 18,000
208/230‐1‐60
HFR70G/GX1a
HeatPump 24,000
208/230‐1‐60
4
HARBOR POINT WALL SPLIT DUCT
LESSSYSTEMS
PREI
N
S
TALLATI
O
N
Determine the best location for mounting the indoor unit, it must be located a mini­mum of 4 ft (6 ft or more recommended) from the floor and no less than 6” f rom the ceiling.
Pay attention to the air circulation in the room, 9,000 & 12,000 Btu units throw air 15ft, 18,000 & 24,000 Btu units throw air 25ft, ensure no obstacles to airflo w exist.
C
ONTR
OLSAND
COMPONENTS
Units are supplied with a wireless remote control, which communicates with the unit microprocessor control. The return ai
r
temperature sensor mounted in the in­door unit provides input to the control fo
r
system operation. Several modes of operation are available
to the end user depending o n the type o
f
comfort required. All unit operating func­tions are controlled via the remote con­trol. Refer to “System Operation” section of this manual.
Locate the indoor and outdoor units as close together as possible, maximum line set run and lift MUST NOT BE EXCEEDED. Deter­mine how the interconnect piping, wiring and condensate hose are to be run.
Unit
Max Line
Set
Run
O
PTI
O
N
AL
C
ONTR
OLSAND
COMPONENTS
Lift
Max
Vertical
HF-25/HF-35
HF-25/HF-35
50 Feet
50 Feet
17 Feet
17 Feet
Low Ambient Control:
Please co nsult the fa ctory for avai labilit y o
f
approved method of low ambient cooling operation.
HF-51/HF-70
HF-51/HF-70
50 Feet
50 Feet
17 Feet
17 Feet
HFR-25/HFR-35
HFR-25/HFR-35
50 Feet
50 Feet
17 Feet
17 Feet
HFR-51/HFR-70
HFR-51/HFR-70
50 Feet
50 Feet
17 Feet
17 Feet
C
ondensatePump:
It is recommended to use the su p plied condensate drain hose in a gravity fed method when ever possible. If this can not be done then a field installed pump that is external to the evaporator would be required.
Ensure that all pa nel s ca n be remov ed for service as required.
Certi
f
i
cation:
All Harbor Point Systems are certified by UL u nder UL Standard 1995. Per­formance is varified by CSA under ARI 210/240 test standard.
5
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
INDOOR UNIT INSTALLATION
!
!
CAUTION
Follow Instructions, failure to follow instructions may cause possible mal­function and void any warranty.
Remove indoor and outdoor units from the carton/box. Indoor unit carton con- tains, remote control and batteries, en- sure these are kept in a safe place during installation.
Locate area to install indoor unit the unit should be located a minimum of 6 ft. from the floor and 6” from the ceiling.
Choose an area where the wall is plumb and determine how to best to run the unit interconnects.
CEILING
6” from ceiling minimum
from wall
FLOOR
Ensure no obstacles to airflow are directly in front of the unit, for a minimum of 12 ft for 9,000/12,000 Btu units and 16 ft for 18,000/24,000 Btu units.
Do not install the Indoor unit units in areas exposed to high humidity (Relative Hu- midity of 80% or more), direct sunlight and direct heat from stoves or other devices.
6
6” from ceiling m
4ft from floor (minimum)
6ft plus from floor (optimum)
8”
from wall
minimum
8”
minimum
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
INDOOR UNIT INSTALLATION
Prepare the evaporator for mounting
by removing the mounting bracket from the rear of the indoor unit. Use a Phillips head screwdriver to remove the unit pipe strap. If the unit is a heat pump the de- frost sensor also must be undone from its retainer.
If mounting the unit on an inside wall, use the knockouts provided on the left and right sides of the unit to route the piping and wiring connections through.
The indoor unit weighs a minimum of 20 Lbs. Use wall anchors to secure the mounting bracket to a wall stud and en- sure that the wall is capable of holding the weight of the unit.
If mounting the unit on an outside wall measure from the edges of the unit to the center of the line set 90° bend to locate the the center of the wall penetration. Drill a 3 ø hole through the wall. Angle the wall penetration slightly down towards the out- side to assist in draining the condensate away from the unit.
Be sure mounting bracket is level, so that the condensate can drain properly.
knockout
knockout
remove mounting bracket
mounting bracket on wall
3 ø hole
Note: Prepare all wiring and piping connections before hanging the unit on the mounting bracket.
7
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
INDOOR UNIT INSTALLATION
Prepare unit line set connections
Rotate refrigerant line stubs gently to 90° (if mounting on an outside wall). For oth- er line set configurations align the stubs as required.
Feed the 14 AWG interconnect wiring between indoor and outdoor through the unit electrical connection (maxi-
mum number of 6 wires is required) (if required by local codes an electrical connector can be attached to the rear of the unit). Tape the loose wire to the line set stubs. (See Electrical Wiring In- stall section.) These two tips save time
and prevent damage to the stubs when mounting the indoor unit.
Tip: Use Duct tape to tape the Con- densate hose (make sure it is below the Line set stubs) and the defrost sensor (heat pump only). This makes it easier to guide them through the hole in the wall.
HEAT PUMP SYSTEMS
Very Important! Make sure the de-
frost sensor wire is run and connected between the indoor and outdoor units, or the heat pump system will not oper- ate in heat mode. Refer to “Heat Pump
Wiring” section of this manual.
duct tape
8
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
INDOOR UNIT INSTALLATION
Install unit on mounting bracket
Feed the line set stubs/condensate hose/ wiring connections through a ø 3” hole in the wall.
Position the evaporator so that the “key” slots on the back of the unit slide onto the tabs on top of the mounting bracket. Then push the lower portion of the evaporator against the bracket until it latches into the mounting bracket.
18,000
Btuh
shown
through the wall penetration, also check that the wall is plumb. The unit must be level and plumb for proper condensate removal.
Indoor unit is now installed, it should be plumb, level and flush with the wall. In­sure that the line set stubs are completely
OUTDOOR UNIT INSTALLATION
Locate Outdoor unit
Select a location with proper ventilation, minimizing recirculation possibility. Do not install the outdoor unit in a location ex- posed to high winds (field fabricated and installed wind baffle may be required).
Ensure location does not impede access around unit and pose a disturbance to neighboring areas.
Install the outdoor unit on a condenser service pad. If unit is a heat pump ex- tend feet to raise 6” to allow for defrost to drain away.
Clearances for the Outdoor unit:
Front
Condenser Fan
9
12” Minimum
Service
Rear
Valves
Outdoor Unit
12” Minimum
12” Minimum
Airflow
Note: Consult factory if
48” Minimum
minimum clearances can’t be maintained.
IR HIGH
WALL
DUCTLESS SPLIT SYSTEMS
OUTDOOR UNIT INSTALLATION
Connect the line set to the stubs. Using
the 2 wrenches, 1 on the male and 1 on
the female tighten the are nuts. Run the
line set to the outdoor unit, avoid tight
bends and kinking the lines. If line set length is in excess of that re- quired, cut line set and re-are or coil ex-
cess vertically to facilitate oil return to the
compressor.
Install the line set on the indoor unit stubs.
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
Refrigerant Line Set Piping
Interconnecting line set between the outdoor unit and the indoor unit, must have both refrigerant lines insulated as the expansion device is located in the outdoor unit.
Gently bend the line set stubs from the in- door unit to the desired location.
Using 2 x 10”/12” Crescent wrenches remove the flare nuts from the indoor
unit line stubs.
The indoor unit is filled with a dry gas, check for release of this to ensure that no leaks are present. Use a small amount of vacuum pump oil on the male flare threads to ease installation.
Service port
Gas line service valve
Line set connections under the GRAY caps.
Outdoor
Unit
Liquid line service valve
9,000/12,000 Btu model shown. (18,000/24,000 Btu models have an additional liquid line port.)
remove line set cover
Indoor Unit
10
HARBOR POINT WALL SPLIT DUCTLESS SYSTEMS
OUTDOOR UNIT INSTALLATION
Evacuation
Gauges can now be attached to the service ports - SERVICE PORTS HAVE A 1/2
CONNECTION TO GAUGES, which is dif- ferent from the norm fo r R-22. You will need
specic hoses or an adaptor for the 1/2 connection.
Once the gauges are attached the line set can be leak checked using Nitrogen at 300 psig. Evacuate the unit and inter- connect down to a minimum of 400-500 Microns, break vacuum with Nitrogen to further leak check.
Re-evacuate the system down to 300-400 Microns or lower for a period of one hour. This is an R-410A System it is essential that a deep vacuum be pulled on the sys-
tem to remove all traces of moisture. See “System Start-Up section to fine-tune the refrigerant charge.
Main Power Wiring
Electrical wiring should be done in ac­cordance with all National Electrical Code (NEC) and local state/city building codes.
Note: A small screwdriver is required for unit terminals.
Breaker size and wiring must be sized for the rating plate amperage, MCA and HACR. Use only HACR type breakers, each system installed must have a sep-
arate branch breaker/fuse.
circuit with an individual
Max
tion. Ground connection must be made to the terminal plate.
Heat Pump (208/230 V) unit terminals:
L1 - L2 : Power from breaker + G L3 - L4 : Power to indoor unit + G 1 - 2 - 3 : Control signals
These are just examples of typical wiring connections. Always refer to Wire Diagram
on unit for actual wiring connections.
A local disconnect should be installed ad- jacent to the outdoor unit in accordance with National and Local Codes. The out- door unit provides power for the indoor unit, no disconnect is required between the outdoor and indoor units.
Line voltage from the disconnect should be wired to:
N - L (115V Unit), + G L1 - L2 (208/230V Unit), + G
Remove right side knockout on the termi- nal access panel for whip/wiring connec-
Tip: For easier access to the terminals in the outdoor unit remove the lower access panel to install whip and sealtite connectors for conduit.
11
Electrical Specifications
Nominal Capacity Btuh
Volts/Hz/Ph
Compressor
Cond Fan
Indoor Fan
Total
FLA
MCA
HACR
Fuse
RLA
LRA
Watts
RLA
Watts
RLA
HF-25, HF-35, HF-51 & HF-70 Cooling Only
9,000
115/60/1
7.5
47
35
0.81
16
0.35
7.2
10.6
15.0
12,000
115/60/1
9.9
53
45
0.80
16
0.35
9.6
14.0
20.0
18,000
208/230/60/1
6.6
42
60
0.85
40
0.40
6.4
9.5
15.0
24,000
208/230/60/1
10.0
46
60
0.90
40
0.40
8.1
13.8
23.8
HFR-25, HFR-35, HFR-51 & HFR-70 Heat Pump
9,000
115/60/1
7.5
47
35
0.81
16
0.35
7.2
10.6
15.0
12,000
115/60/1
9.9
53
45
0.80
16
0.35
9.6
14.0
20.0
18,000
220/60/1
6.6
42
60
0.85
40
0.40
6.4
9.5
15.0
24,000
208/230/60/1
10.0
46
60
0.90
40
0.40
8.1
13.8
23.8
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