Harbor Freight Tools 99900 User Manual

MOTORCYCLE LIFT RAMP

99900

SET UP AND OPERATING INSTRUCTIONS

Motorcycle Lift Ramp partially hidden in truck bed.

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SAVE THIS MANUAL

Keep this manual for the safety warn­ings and precautions, assembly, operating,
inspection, maintenance and cleaning pro­cedures. Write the product’s serial number
in the back of the manual (or month and
year of purchase if product has no num­ber). Keep this manual and the receipt in
a safe and dry place for future reference.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert
symbol, is used to address
practices not related to
personal injury.

General Safety Warnings

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,
and all other information provid­ed with this product:

This is the safety alert

symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.

DANGER indicates

a hazardous
situation which, if not
avoided, will result in death or
serious injury.

WARNING

indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.

CAUTION, used

with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.

WARNING Read all safety

warnings and instructions.

Failure to follow the warnings and
instructions may result in serious
injury.

Save all warnings and
instructions for future reference.

Work area safety1.

Keep work area clean and well lit. a.

Cluttered or dark areas invite acci­dents.

Keep children and bystanders b.
away while operating the Motor­cycle Lift Ramp. Distractions can

cause you to lose control.

Personal safety2.

Stay alert, watch what you are a.
doing and use common sense
when operating the Motorcycle
Lift Ramp. Do not use the Lift
Ramp while you are tired or under

the inuence of drugs, alcohol or

medication. A moment of inattention
while operating the Lift Ramp may
result in serious personal injury.

Use personal protective equip-b.
ment. Always wear ANSI-approved
safety goggles and heavy duty
work gloves. Safety equipment

SKU 99900 For technical questions, please call 1-800-444-3353. Page 2

such as non-skid safety shoes will a.
reduce personal injuries.

Do not overreach. Keep proper b.
footing and balance at all times.

This enables better control of the
Motorcycle Lift Ramp in unexpected
situations.

Dress properly. Do not wear loose c.
clothing or jewelry. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,

jewelry or long hair can be caught in
moving parts.

Only use safety equipment that d.
has been approved by an appropri­ate standards agency. Unapproved

safety equipment may not provide
adequate protection. Eye protection

must be ANSI-approved for specic

hazards in the work area.

Tool use and care3.

of moving parts, breakage of parts
and any other condition that may
affect the unit’s operation. If dam­aged, have the Lift Ramp repaired
before use. Many accidents are

caused by poorly maintained equip­ment.

Use the Motorcycle Lift Ramp and e.
its accessories in accordance with
these instructions, taking into ac­count the working conditions and
the work to be performed. Use of

the Lift Ramp for operations different
from those intended could result in a
hazardous situation.

Service4.

Have your Motorcycle Lift Ramp a.
serviced by a qualied repair per­son using only identical replace­ment parts. This will ensure that the

safety of the Lift Ramp is maintained.

Do not force the Motorcycle Lift a.
Ramp. Use the correct equipment
for your application. The correct

equipment will do the job better and
safer at the rate for which it was de­signed.

Release any load from the Motor-b.
cycle Lift Ramp before making
any adjustments, changing acces­sories, or storing the unit. Such

preventive safety measures reduce
the risk of accidents.

Store idle equipment out of the c.
reach of children and do not allow
persons unfamiliar with the Motor­cycle Lift Ramp or these instruc­tions to operate the unit. Hydraulic

tools are dangerous in the hands of
untrained users.

Maintain the Motorcycle Lift Ramp. d.
Check for misalignment or binding

Specic Safety Warnings

Maintain labels and nameplates on 1.
the Motorcycle Lift Ramp. These
carry important safety information. If
unreadable or missing, contact Har­bor Freight Tools for a replacement.

Do not exceed the 2. 1000 pound
maximum weight capacity of the
Motorcycle Lift Ramp. Doing so may
cause damage to the unit and/or seri­ous personal injury. Beware of dy­namic loading. Dropping or bouncing

a load may briey create an excess

load, causing product failure.

Tie down the motorcycle to the truck 3.
bed using heavy duty straps (not in­cluded) with a rated working load limit
of at least 1000 pounds.

SKU 99900 For technical questions, please call 1-800-444-3353. Page 3

Install the Motorcycle Lift Ramp on a 4.
pickup truck bed capable of support­ing the weight of the Lift Ramp, its
load, and any additional tools and ac­cessories. The truck bed or its frame
MUST NOT exceed 39” high.

During set up and operation, use cau-5.
tion when routing the electrical wiring
of the Motorcycle Lift Ramp:

The BLACK and RED wires must •
be routed underneath the unit, away
from all moving parts and pinch
points.

The terminals that are connected •
to the winch must be turned away
from the edge where the motorcycle
ramp slides up onto the base of the
unit.

Park the truck on a at, level ground 6.
surface. The Motorcycle Lift Ramp
is designed to operate properly only

on a at, level surface. Parking on a

slope can cause unsafe operation.

Stay out from behind the load while 7.
it is being lifted or supported. When
loading or unloading a motorcycle,
always stand to one side of the unit.

Keep ngers, hands, and feet away 8.
from all moving parts of the Motor­cycle Lift Ramp when loading or
unloading.

Adjust the strap tension so that the 9.
shock absorbers of the motorcycle
never fully compress. If the straps
are over-tightened, a strap could
break; damage to the motorcycle
and/or personal injury could result.

Do not use the Motorcycle Lift with 10.
the truck or motorcycle engines’ run­ning.

Make sure the motorcycle’s transmis-11.
sion is in NEUTRAL before attempt­ing to pull it up the ramp.

Maintain tension on the winch cable 12.
at all times when lowering the motor­cycle out of the truck.

Always run the winch cable from the 13.
bottom of the winch drum, not the
top.

NEVER try to release or adjust the 14.
straps when the cradle is latched, or
when the winch cable has tension on
it.

Always tie down the front and back of 15.
the motorcycle to the truck for trans­port.

Do not use the Motorcycle Lift for 16.
aircraft purposes.

Do not allow anyone on the motor-17.
cycle or in the truck bed when using
the Motorcycle Lift. Keep all bystand­ers a safe distance away from the
vehicle.

This Motorcycle Lift Ramp is de-18.
signed for short term use only. Do
not leave a load on the Lift Ramp for
extended periods.

Before lowering the Motorcycle Lift 19.
Ramp, make sure there are no for­eign objects in the path of the ramp.

This product is not a toy. Keep it out 20.
of reach of children.

The warnings, precautions, and in-21.
structions discussed in this instruction
manual cannot cover all possible con­ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this

SKU 99900 For technical questions, please call 1-800-444-3353. Page 4

product, but must be supplied by the
operator.

SPECIFICATIONS

Maximum Load Capacity 1000 Pounds

Maximum Lifting Height 39”

Winch Voltage 12 VDC

Winch Cable Type and Size

Remote Control Cord Length 14’-3”

Battery Cable Length 19’-7”

Maximum Wheel With 5-3/4”

Accessories Tie-Down Straps (Qty.2)

Aircraft Cable

0.241” Diameter
(with Plastic Coating)

disconnect connectors from
Battery negative terminals.

Note: For additional information regarding

the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.

To install the unit on a truck bed will 1.
require additional manpower and a
proper lifting device (forklift, crane,
etc.). (See Figure A.)

In these instructions, “front” means 2.
the end of the Lift Ramp closest to
the Winch (2) and truck cab. “Rear”
means the other end of the unit clos­est to the truck tailgate.

UNPACKING

When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.

INSTALLATION

INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.

TO PREVENT

SERIOUS
INJURY FROM ACCIDENTAL
OPERATION:
Release any load from
the Motorcycle Lift before
assembling or making any

adjustments to the unit. Also

FRONT

REAR

FIGURE A

(UNIT MOUNTED

ON TRUCK

SHORT BED)

3. Position the Motorcycle Lift Ramp in
the truck bed. Make sure it is cen­tered in the bed, midway between the
wheel wells.

Position the unit front-to-back so that 4.
the Large Slide Base (21) extends to
the ground without contacting the end
of the truck bed or tailgate.

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Long Bed:• Position the rear end
of the Large Slide Base (21) inside
the bed and just touching the closed
tailgate. For very high trucks, it
may be necessary to leave the tail­gate off.

Short Bed (tailgate left on):• Posi-
tion the rear end of the Large Slide
Base (21) inside the tailgate, 1/2” to
1-1/2” from the end of the tailgate.

Short Bed (tailgate off): • Posi-
tion the front end of the Large Slide
Base (21) immediately next to (with­in 1/2”) the front of the truck bed.

Extreme Short Bed (tailgate on or •
off): Position the front end of the

Large Slide Base (21) immediately
next to (within 1/2”) the front of the
truck bed.

There is also one mounting hole in 6.
the Middle and Rear Mounting Chan­nel. (See Figures C and D.)

FIGURE C

MOUNTING

HOLE

MIDDLE

MOUNTING CHANNEL

FIGURE D

Note: Attaching a red ag may be •

required; contact your local Depart­ment of Motor Vehicles for regula­tions.

Remove the Winch’s Nylon Guide 5.
Wheel (9) located on the Front
Mounting Channel. There is a mount­ing hole under the Wheel.

(See Figure B.)

FIGURE B

TEMPORARILY

NYLON GUIDE WHEEL (9)

MOUNTING

SLOT

REMOVE

TO EXPOSE

HIDDEN

MOUNTING HOLE

MOUNTING

FRONT

MOUNTING

CHANNEL

SLOT

REAR

MOUNTING

CHANNEL

MOUNTING

HOLE

Use the one mounting hole and two 7.
mounting slots in the Front Mounting
Channel as templates to mark and
drill three 17/32” diameter holes in
the truck bed. (See Figure B.)

Use the one mounting hole in either 8.
the Middle Mounting Channel or Rear
Mounting Channel as a template to
mark and drill one 17/32” diameter
hole in the truck bed.

(See Figures C and D.)

SKU 99900 For technical questions, please call 1-800-444-3353. Page 6

Make sure to position the mounting 9.
holes so the Rivet Nuts (57) used

will sit on a at surface and not on

a formed face of the bed. If neces­sary, slightly move the Motorcycle Lift
Ramp sideways to ensure the unit’s

mounting holes will be over a at

surface.

CAUTION!10. To ensure safety, the four
mounting holes drilled in the truck bed
MUST be 17/32” diameter.

Move the Base Frame (1) to one side 11.
to clear room to install the four Rivet
Nuts (57). (See Figure E.)

IMPORTANT: The Rivet Nuts (57) 12.
must be installed directly on the sheet
metal truck bed with no plastic or bed
liner material between the Nut and
the metal. If necessary, cut or scrape
away the material completely in the
immediate area where the Nut will be
inserted. (See Figure E.)

FIGURE E

RIVET NUT

(57)

Move the Base Frame (1) to align the 15.
four mounting holes in the Frame with
the four inserted Rivet Nuts (57) in the
truck bed. Secure the Base Frame
to the truck bed using four Bolts (52),
four Hex Sleeves (56), and four Flat
Washers (53). (See Figure F.)

FIGURE F

BOLT

(52)

Insert a Rivet Nut (57) in each of the 13.
four truck bed mounting holes, mak­ing sure the Nut is fully inserted and

ush with the top of the surface of the

truck bed. (See Figure E.)

Use the provided Rivet Nut installa-14.
tion tool according to its included in­structions. Tighten as instructed until
each Rivet Nut (57) is tightly clamped
against the sheet metal truck bed.

(See Figure E.)

HEX

SLEEVE

(56)

FLAT

WASHER

(53)

Place the Slide Base (21) on the Base 16.
Frame (1) with the rear of the Slide
Base on the ground and its front lean­ing on the end of the Fixed Wheels
(18) of the Base Frame.

(See Assy. Diagram.)

Install the Long Guide Rod (20) 17.
through the Guide Pipe Support (15).
Slide the Rod down through the Sup­port, then through the Hinged Guide,
then into the Guide Block (15) under
the Wheel Pan. (See Figure G.)

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Secure the Long Guide Rod (20) to 18.
the Guide Block (15) using one Bolt
(16) and one Lock Nut (7).

(See Figure G.)

FIGURE G

(44) near the Lock (40).

(See Assy. Diagram.)

Electrical Installation:

Mount the Winch Solenoid Box (25A) 1.
to the left side plate of the Base
Frame (1). (See Assy. Diagram.)

To do so:

GUIDE

BLOCK

(15)

LONG

GUIDE

ROD

(20)

BOLT (16)

LOCK NUT (7)

Remove the Rear Slide Wheels (27) 19.
from the Slide Base (21).

(See Assy. Diagram.)

Slide the Wheel Bracket Assembly 20.
(39) into the Slide Base (21) tracks.

(See Assy. Diagram.)

Re-install the Rear Slide Wheels (27) 21.
into the Slide Base (21).

(See Assy. Diagram.)

Re-install the Winch’s Nylon Guide 22.
Wheel (9) located on the Front
Mounting Channel. (See Figure B.)

Attach the Steel Cable (15A) to the 23.
Wheel Bracket Assembly (39) using
one Bolt (37), two Large Washers
(38), and one Lock Nut (7). Make
sure to route the Steel Cable over
the Nylon Guide Wheel (9) near the
Winch, and under the Slide Wheel

Insert two Screws (14) • outwards
through the two mounting holes
in the Base Frame (1). Insert one
Cable Boot (13) on each Screw. In­sert one Lock Washer (12) on each
Screw. Then tighten the Screws
into the threaded mounting holes in
the Winch Solenoid Box (25A).
(See Assy. Diagram.)

Make sure to orient the Winch Sole-•
noid Box (25A) so that the Connec­tor for the Winch Remote Control
(27A) faces towards the rear of the
truck. You may need to relocate
one of the mounting studs in the
Solenoid Box Assembly.

(See Assy. Diagram.)

A Quick-Connect Plug is attached to 2.
the Winch Solenoid Box. Connect
this Plug to the other Quick-Connect
Plug (26A) provided and its long
wires. The long wires are attached
to the truck’s battery terminals after
completion of unit assembly.

(See Assy. Diagram.)

Route the long wires (26A) from the 3.
Winch Solenoid Box (25A) to the
truck’s battery terminals. Refer to
your truck manufacturer’s recommen­dations for routing the Cables.

(See Assy. Diagram.)

Cut the long wires from the Winch 4.
Solenoid Box (26A) to length and at-

SKU 99900 For technical questions, please call 1-800-444-3353. Page 8

tach them to the truck’s battery termi­nals, making sure to connect to the
correct polarity. (RED wire to
Positive +, BLACK wire to
Negative --) (See Assy. Diagram.)

Insert the Winch Remote Control 5.
(27A) into the Connector on the Sole­noid Box Assembly (25A).

(See Assy. Diagram.)

Check to make sure the Winch winds 6.
up the Steel Cable (15) when you
press the RED Button on the Remote
Control (27A). (See Assy. Diagram.)

Check to make sure the Winch 7.
unwinds the Steel Cable (15A) when
you press the BLACK Button on the
Remote Control (27A).

(See Assy. Diagram.)

Check the Winch Remote Control 2.

(27A) by briey pressing the BLACK

Button and then the RED Button.
The RED Button causes the Winch
to reel in. The BLACK Button causes
the Winch to reel out.

(See Assy. Diagram.)

While unreeling the Winch with the 3.
BLACK Button, pull the Large Slide
Base (21) from the truck bed. The
Large Slide Base will hit an internal
stop when it is fully extended.

(See Assy. Diagram.)

Install a Small Lock Pin (51) prior to 4.
loading the Slide Base (21).

(See Figure I.)

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.

Loading Instructions:

Remove the Travel Lock Pin (50). 1.

(See Figure H.)

LARGE LOCK PIN

(50)

FIGURE H

SMALL

LOCK PIN

(51)

FIGURE I

Remove the Small Lock Pin (51) to 5.
allow the Wheel Bracket Assembly
(39) to travel down the Large Slide
Base (21).

(See Figure J, next page.)

SKU 99900 For technical questions, please call 1-800-444-3353. Page 9

FIGURE J

FIGURE L

SMALL

LOCK

PIN
(51)

Slide and position the Wheel Bracket 6.
Assembly (39) at the bottom end
nearest the ground. (See Figure K.)

WHEEL

BRACKET

ASSEMBLY

(39)

FIGURE K

SMALL

LOCK

PIN
(51)

Unlatch the Wheel Bracket Assembly 8.
Lock (40) so the Wheel Bracket can
tilt up. If necessary, pull the Winch
in, and tighten the Steel Cable (15A)
enough for the Lock to release. After
the Lock releases, make sure there
is enough slack in the Steel Cable for
the Wheel Bracket to tilt fully up.

(See Figure M.)

FIGURE M

Install the Small Lock Pin (51) so the 7.
Wheel Bracket Assembly (39) cannot

LOCK

(40)

move up the Slide Base (21). The
Wheel Bracket Assembly must be
completely down and at the end of the
Large Slide Base to install the Small
Lock Pin. (See Figure L.)

Push the motorcycle up to the Wheel 9.
Bracket Assembly (39) and push the
front wheel into the Wheel

SKU 99900 For technical questions, please call 1-800-444-3353. Page 10

Bracket. The Wheel Bracket will then
tilt up againts the wheel.

Lower the kickstand, and lean the 10.
motorcycle against the Wheel Bracket
Assembly (39).

Strap the motorcycle to the Wheel 11.
Bracket Assembly (39) tie-down arms
using the two Straps provided:

Check to make sure the motorcycle’s 13.
transmission is in NEUTRAL. Raise
the kickstand. Use the Remote Con­trol (27A) to pull the Wheel Bracket
Assembly (39) down to the latched
position. In one movement, this will
lift the front wheel, compress the
shock absorbers, center the motor­cycle, and tighten both Straps.

• The cross member between the
motorcycle forks, or the handlebars,
may be used to secure the motor­cycle to the Wheel Bracket, taking
care to route the Straps around any
brake lines or wiring.

Make sure to secure the motorcycle •
to a point above the front shock ab­sorbers. The motion of the Wheel
Bracket Assembly (39) will pull
down the shocks and tighten the
Straps.

DO NOT over-tighten the Straps •
and “bottom out” the shock absorb­ers. This could result in damage to
the motorcycle.

Tighten the right-side Strap. Stand •
on the right side of the motorcycle
and pull the handlebar towards you
to straighten up the motorcycle and
relieve tension on the Strap. Re­sume tightening the Straps until the
motorcycle is centered and stands
safely on its own. Do not yet raise
the kickstand.

Change position to the left side of the 12.
motorcycle. Hold onto the left handle­bar and activate the Winch Remote
Control (27A). Continue to hold onto
the motorcycle until you are certain
the motorcycle doesn’t lean too far to
the right (away from you) when pulled
into the Wheel Bracket Assembly
(39).

CAUTION: Never attempt to release 14.
or adjust the Straps when the Wheel
Bracket Assembly (39) is latched with
the Lock (40) or when the Steel Cable
(15A) has tension on it. Doing so
could result in personal injury.

(See Figure N.)

FIGURE N

LOCK

(40)

15. Let out the Steel Cable (15A) to re­lease pressure on the Wheel Bracket
Assembly Small Lock Pin (51).
IMPORTANT: The Steel Cable must
always run from the bottom of the
Winch Drum (14A) towards the Nylon
Guide Wheel (9) on the Base Frame
(1). Never run the Steel Cable from
the top of the Winch Drum.

(See Figure O, next page.)

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FIGURE O

SMALL

LOCK

PIN

(51)

Reel in the Steel Cable (15A), pulling 16.
the motorcycle up the Slide Base (21)
until the Wheel Bracket Assembly
(39) is at the top of travel. This will
position the motorcycle fully on the
Slide Base.

(See Figure P.)

FIGURE Q

SMALL

LOCK

PIN
(51)

Remove the Small Lock Pin (51) to 18.
allow the Slide Base (21) to load into
the truck bed. (See Figure R.)

SMALL

LOCK PIN

(51)

FIGURE R

FIGURE P

Install the Large Lock Pin (50), mak-17.
ing sure its Safety Pin is in place.

(See Figure Q.)

Reel in the Steel Cable (15A) and pull 19.
the Slide Base (21) into the truck bed
until the front of the Slide Base hits
the stop at the end of the Base Frame
(1).

Release the tension on the Steel 20.
Cable (15A) so it is snug.

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Install the Large Lock Pin (50) for 21.
travel, making sure its Safety Pin is in
place. (See Figure S.)

LARGE LOCK PIN

FIGURE S

The motorcycle should be thoroughly 22.
secured to the truck bed before trans­porting.

Use additional tie-downs (not in-•
cluded).

The motorcycle must be secured •
to the truck bed at the rear and the
front for transportation.

Securing the motorcycle to the •
Motorcyle Lift Ramp unit is only for
loading and unloading the truck,
and is not sufcient for transporta­tion.

Unloading Instructions:

Release the tie-downs that were 1.
used to secure the motorcycle to the
truck bed. Do not yet remove the two
Straps used to secure the motorcycle
to the Large Slide Base (21).

LARGE LOCK PIN

(50)

FIGURE T

(50)

While holding the Remote Control 3.
(27A) in one hand, reel out the Steel
Cable (15A) and manually pull the
Slide Base (21) towards the rear of
the truck bed. Make sure to stand to
the side of the Slide Base, facing the
truck. Never stand behind the Slide

Base.

Maintain tension on the Steel Cable 4.
(15A) at all times. As the Slide Base
(21) moves towards the rear of the
truck bed, it will reach a point where
it pivots over the Base Frame Fixed
Wheels (18). Keeping the Steel Cable
tight, the Slide Base will descend
towards the ground in a steady man­ner. Once the Rear Slide Wheels (27)
on the Slide Base are on the ground,
continue to reel out the Steel Cable.

Install the Small Lock Pin (51) once 5.
the Slide Base (21) has moved to the
ground and is fully down against the
end of the Base Frame (1).

(See Figure U, next page.)

Remove the Large Lock Pin (50). 2.

(See Figure T.)

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SMALL

LOCK PIN

(51)

FIGURE U

to lock the Wheel Bracket Assembly
(39) in place. (See Figure X.)

FIGURE X

SMALL

LOCK

PIN
(51)

Remove the Large Lock Pin (50). 6.

(See Figure V.)

FIGURE V

LARGE

LOCK

PIN

(50)

Reel out the Steel Cable (15A), allow-7.
ing the Wheel Bracket Assembly (39)
to roll down the Slide Base (21). The
rear of the motorcycle will roll onto
the ground.

Once the motorcycle is fully on the 8.
ground, with its front wheel suspend­ed in the Wheel Bracket Assembly
(39), install the Small Lock Pin (51)

Lower the kickstand. Reel in the 9.
Winch to tighten the Steel Cable (15A)
and release pressure on the Wheel
Bracket Assembly (39). Pull up on the
Lock (40), and listen to the “click” as
the Lock releases. Continue to pull up
on the Lock. (See Figure Y.)

FIGURE Y

LOCK

(40)

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Reel out the Steel Cable (15A), al-10.
lowing the Wheel Bracket Assembly
(39) to tilt up and out of the Lock (40)
and to lower the front of the motorcy­cle towards the ground. Release the
Lock as soon as the Wheel Bracket
Assembly is clear of it.

Hold onto the handlebars and ensure 11.
that the motorcycle leans toward the
kickstand.

Release and remove the two Straps 12.
from the motorcycle and Wheel
Bracket Assembly (39).

Lock the empty Wheel Bracket As-13.
sembly (39) in the loading position,
and load the empty Large Slide Base
(21) back onto the Base Frame (1).

TO PREVENT SERIOUS
INJURY FROM TOOL
FAILURE:
Do not use damaged
equipment. If abnormal noise
or vibration occurs, have the
problem corrected before
further use.

Inspection, Maintenance, and

Cleaning

BEFORE EACH USE, inspect the 1.
general condition of the Motorcycle
Lift Ramp. Check for loose screws,
misalignment or binding of moving
parts, cracked or broken parts, dam­aged straps, frayed or kinked steel
cable, and any other condition that
may affect its safe operation. Re­place all damaged parts.

MAINTENANCE AND

SERVICING

Procedures not specically

explained in this manual
must be performed only by a

qualied technician.

TO PREVENT

SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Remove any load from the
Motorcycle Lift before
performing any inspection,
maintenance, or cleaning
procedures.

PERIODICALLY, lubricate all moving 2.
parts with automotive grease.

AFTER USE,3. clean the external sur­faces of the Motorcycle Lift Ramp with
a clean cloth.

WHEN STORING, make sure to store 4.
the Motorcycle Lift Ramp in a clean,
dry, safe location out of reach of chil­dren and other unauthorized persons.

SKU 99900 For technical questions, please call 1-800-444-3353 Page 15

TROUBLESHOOTING

Problem Possible Causes Possible Solutions

Motorcycle Lift
Ramp does not
raise the Slide
Base assembly.

Large Lock Pin not removed.1.

Winch not reeling in.2.

Pulling capacity exceeded.3.

Bad connecting at battery 4.
terminals.

Run downs battery.5.

Remove the Large Lock Pin.1.

Press the RED Button on the Remote 2.
Control.

Do not attempt to pull objects over 1000 3.
pounds.

Clean dirty battery terminals.4.

Start engine to charge the battery.5.

Motorcycle Lift
Ramp does not
lower the Slide
Base assembly.

Wheel Bracket
assembly not
tilting up onto
motorcycle wheel.

Wheel Bracket
asembly tilts up to
motorcycle wheel,
but does not stay
in position.

Large Lock Pin not removed.1.

Winch not reeling out.2.

Small Lock Pin not removed.1. Remove Small Lock Pin.1.

Small Lock Pin not inserted in 1.
Wheel Bracket assembly.

Remove the Large Lock Pin.1.

Press the BLACK Button on the Remote 2.
Control.

Insert Small Lock Pin in Wheel Bracket 1.
assembly.

Follow all safety precautions whenever diagnosing or servicing the

tool. Remove any load on Motorcycle Lift before service.

PARTS LIST - WINCH COMPONENTS

Part # Description Qty. Part # Description Qty.

1A Clutch Handle 1 15A Steel Cable 1
2A Bolt (M6 x 16) 8 16A Steel Ball (#6) 1
3A Gear Housing (Clutch Side) 1 17A Drive Shaft 1
4A Snap Ring 1 18A Clutch Return Spring 1
5A Cam Follower 1 19A Planet Gear (Stage 1) 1
6A Sun Gear (Stage 2) 1 20A Sun Gear (Stage 1) 2
7A Planet Gear (Stage 3) 1 21A Gear Housing (Motor Side) 1
8A Nylon Ring 1 22A Copper Bushing 1

9A Planet Gear (Stage 2) 1 23A Motor 1
10A Square Nut 4 24A Long Bolt 2
11A Drum Support 2 25A Solenoid Box Assy. 1
12A Drum Bushing 2 26A Battery Cable 1
13A Tie Rod 2 27A Remote Control 1
14A Drum 1

SKU 99900 For technical questions, please call 1-800-444-3353 Page 16

ASSEMBLY DIAGRAM - WINCH COMPONENTS

15A

16A

14A

13A

12A

11A

10A

9A

8A

7A

6A

5A

4A

3A

2A

23A

24A

1A

17A

18A

11A

10A

12A

22A

2A

21A

20A

19A

25A

27A

26A

SKU 99900 For technical questions, please call 1-800-444-3353 Page 17

PARTS LIST - LIFT RAMP COMPONENTS

Part # Description Qty. Part # Description Qty.

1 Base Frame 1 30 Front Slide Wheel 2
2 Winch Assy. (2500 Lb.) 1 31 Spring 1
3 Winch Mounting Plate 1 32 Hair Pin (2.5 x 20) 2
4 Bolt (M8 x 20) 4 33 Pin 1
5 Bolt (M10 x 40) 1 34 Plastic Cap 2
6 Nut (M10) 1 35 Washer 1
7 Lock Nut (M12) 6 36 Locking Bolt 1
8 Bolt (M12 x 120) 2 37 Bolt (M12 x 50) 1

9 Nylon Guide Wheel 1 38 Large Washer 2
10 Bolt (M8 x 25) 4 39 Motorcycle Wheel Bracket 1
11 12V~ Solenoid Assy. Box 1 40 Lock 1
12 Lock Washer (M6) 2 41 Bolt (M6 x 30) 2
13 Cable Boot 2 42 Bolt (M8 x 40) 4
14 Screw (M6 x 16) 2 43 Sleeve 8
15 Guide Block 1 44 Slide Wheel 8
16 Bolt (M12 x 125) 1 45 Flat Washer (M8) 8

17 Sleeve 2 46 Lock Nut (M8) 4
18 Fixed Wheel 2 47 Cable Guide Wheel 1
19 Bolt (M12 x 110) 2 48 Bolt (M10 x 50) 1
20 Long Guide Rod 1 49 Small Slide Base Assy. 1
21 Slide Base Assy. 1 50 Lock Pin Assy. (Large) 1
22 Bolt (M6 x 40) 1 51 Lock Pin Assy. (Small) 2
23 Bolt (M10 x 80) 2 52 Bolt (M10 x 90) 4
24 Lock Nut (M10) 8 53 Flat Washer (M12) 4
25 Flat Head Screw 4 54 Nut (M10) 4
26 Bearing 4 55 Bolt (M10 x 35) 1
27 Rear Slide Wheel 2 56 Hex Sleeve 1
28 Bolt (M10 x 110) 1 57 Rivet Nut 4
29 Cable Guide Wheel 1

SKU 99900 For technical questions, please call 1-800-444-3353 Page 18

ASSEMBLY DIAGRAM - LIFT RAMP COMPONENTS

SKU 99900 For technical questions, please call 1-800-444-3353 Page 19

LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability
standards, and warrants to the original purchaser that this product is free from defects in materials
and workmanship for the period of 90 days from the date of purchase. This warranty does not apply
to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations
outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of
maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some states do
not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation
charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the

merchandise. If our inspection veries the defect, we will either repair or replace the product at our

election or we may elect to refund the purchase price if we cannot readily and quickly provide you with
a replacement. We will return repaired products at our expense, but if we determine there is no defect,
or that the defect resulted from causes not within the scope of our warranty, then you must bear the
cost of returning the product.

This warranty gives you specic legal rights and you may also have other rights which vary from state

to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE
MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF
ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE
PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN
FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED
TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS
THERETO.

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available individually

as replacement parts.

SKU 99900 For technical questions, please call 1-800-444-3353 Page 20