Harbor Freight Tools 99887 User Manual

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HIGH POSITION
MOTORCYCLE LIFT
99887
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operating, inspection, maintenance and cleaning pro­cedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no num­ber). Keep this manual and the receipt in a safe and dry place for future reference.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Safety Warnings
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
Work area safety1.
Keep work area clean and well lit. a.
Cluttered or dark areas invite acci­dents.
Keep children and bystanders b. away while operating the Motorcy­cle Lift. Distractions can cause you
to lose control.
Personal safety2.
Stay alert, watch what you are do-a. ing and use common sense when operating the Motorcycle Lift. Do not use the Lift while you are tired
or under the inuence of drugs,
alcohol or medication. A moment of inattention while operating the Lift­may result in serious personal injury.
Use personal protective equip-b. ment. Always wear ANSI-approved safety goggles and heavy duty work gloves. Safety equipment
such as non-skid safety shoes will reduce personal injuries.
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Do not overreach. Keep proper c. footing and balance at all times.
This enables better control of the Lift in unexpected situations.
Dress properly. Do not wear loose d. clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
use. Many accidents are caused by poorly maintained equipment.
Use the Motorcycle Lift and its e. accessories in accordance with these instructions, taking into ac­count the working conditions and the work to be performed. Use of
the Lift for operations different from those intended could result in a haz­ardous situation.
Only use safety equipment that e. has been approved by an appropri­ate standards agency. Unapproved
safety equipment may not provide adequate protection. Eye protection
must be ANSI-approved for specic
hazards in the work area.
Tool use and care3.
Do not force the Motorcycle Lift. a. Use the correct equipment for your application. The correct equipment
will do the job better and safer at the rate for which it was designed.
Release any load from the Motor-b. cycle Lift before making any ad­justments, changing accessories, or storing the unit. Such preventive
safety measures reduce the risk of accidents.
Store idle equipment out of the c. reach of children and do not allow persons unfamiliar with the Motor­cycle Lift or these instructions to operate the unit. Hydraulic tools are
dangerous in the hands of untrained users.
Maintain the Motorcycle Lift. d. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the unit’s operation. If dam­aged, have the Lift repaired before
Service4.
Have your Motorcycle Lift serviced a.
by a qualied repair person using
only identical replacement parts.
This will ensure that the safety of the Lift is maintained.
Specic Safety Warnings
Maintain labels and nameplates on 1. the Motorcycle Lift. These carry important safety information. If un­readable or missing, contact Harbor Freight Tools for a replacement.
Do not exceed the 2. 1100 pound max- imum lift capacity of the Motorcycle Lift. Doing so may cause damage to the unit and/or serious personal injury. Beware of dynamic loading. Dropping or bouncing a load may
briey create an excess load, causing
product failure.
Bleed the hydraulic system of the 3. Motorcycle Lift before its initial use.
(See pages 6 thru 7.)
Always place the Motorcycle Lift on a 4.
dry, oil/grease free, solid, level oor
surface capable of supporting the weight of the Lift, its load, and any additional tools and accessories.
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Lift the load only by the vehicle 5. manufacturer’s recommended lifting points.
Do not leave the Motorcycle Lift unat-17. tended when it is under a load. Low­er the Lift all the way before leaving.
Stay out from under the load while it 6. is being lifted or supported.
Keep ngers, hands, and feet away 7. from the Arm Lift assembly when rais­ing or lowering the Lift.
Never use the Motorcycle Lift if the 8. Position Pin is not engaged (locking the Arm Lift assembly in place).
Do not use the Motorcycle Lift with 9. the vehicle’s engine running. When running, the vehicle’s engine pro­duces carbon monoxide, a color­less, odorless, toxic fume that, when inhaled, can cause serious personal injury or death.
Always center the load directly over 10. the two Arm Lifts.
Always use the two Straps with 11. Hooks to secure the motorcycle/ATV to the Lift before raising the load.
Do not use the Motorcycle Lift for 12. aircraft purposes.
Do not allow anyone on the vehicle 13. when using the Motorcycle Lift. Keep all bystanders a safe distance away from the vehicle.
This Motorcycle Lift is designed for 14. short term use only. Do not leave a load on the Lift for extended periods.
Before lowering the Motorcycle Lift, 15. make sure tool trays and all other tools and equipment are removed from under the Lift.
Avoid rapid load descent. Turn the 16. Release Valve slowly.
This product is not a toy. Keep it out 18. of reach of children.
The warnings, precautions, and in-19. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SPECIFICATIONS
Maximum Lift Capacity 1100 Pounds
Maximum Lifting Height 30”
Minimum Lifting Height 2-1/2”
Ram Travel 7-3/8”
Distance Between Base Legs 20-3/8”
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
SKU 99887 For technical questions, please call 1-800-444-3353. Page 4
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TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Release any load from the Motorcycle Lift before assembling or making any adjustments to the unit.
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Attach the two Base Legs (12) to the 1. Post (19) using four Bolts (11) and four Spring Washers (10).
(See Figure A.)
POST
(19)
BASE LEG
(12)
POST
(19)
NUT
(14)
NUT (14)
LOWER
LINKAGE
(5)
BOLT
(6)
UPPER
LINKAGE
(16)
FIGURE B
BOLT
(6)
3. Attach the upper portion of the Arm Lift (13) to the Upper Linkage (16) using one Bolt (6) and one Nut (14). Attach the lower portion of the Arm Lift (13) to the Lower Linkage (5) us­ing one Bolt (6) and one Nut (14).
(See Figure C.)
FIGURE A
BASE LEG (12)
SPRING
WASHER
(10)
BOLT
(11)
2. Attach the Upper Linkage (16) to the Post (19) using one Bolt (6) and one Nut (14). Attach the Lower Linkage (5) to the Post (19) using one Bolt (6) and one Nut (14). (See Figure B.)
UPPER LINKAGE
(16)
BOLT (6)
BOLT
(6)
ARM LIFT
(13)
NUT
(14)
NUT
(14)
FIGURE C
LOWER LINKAGE
(5)
Attach the Jack Bracket (3) to the 4. Lower Linkage (5) using one Shaft (22) and one Nut (14).
(See Figure D, next page.)
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JACK
BRACKET
NUT
(14)
SHAFT
(22)
LOWER
LINKAGE
(5)
(3)
FIGURE D
HANDLE
HANDLE
(18)
POSITION PIN
POSITION PIN
(17)
POST
POST
(19)
FIGURE F
5.
Attach the Jack (1) to the Jack Bracket (3) and Post (19) using two Hex Bolts (2), two Nuts (4), one Shaft (21), and one Clip Ring (20).
(See Figure E.)
CLIP RING
JACK
(1)
HEX
BOLT
(2)
(20)
NUT
(4)
JACK
BRACKET
(3)
POST
(19)
SHAFT
(21)
FIGURE E
6. For storage purposes, insert the Handle (18) and Position Pin (17) into the top of the Post (19).
(See Figure F.)
FIGURE F
7. IMPORTANT: After all assembly pro­cedures are performed the hydraulic system of the Motorcycle Lift MUST
be bled and lled with hydraulic oil
(not included). To do so:
Remove the Oil Filler Plug. a.
(See Figure G.)
With the Oil Plug (38A) removed, use b. one foot to step on and keep the Arm Lift (13) assembly down, while you quickly pump the Handle (18) ten times. This will bring all of the air out of the system.
Continue pumping until no more air c. bubbles appear in the Oil Filler Re­ceptacle.
Fill to the top of the Oil Filler Recep-d. tacle with hydraulic oil.
Replace the Oil Plug (38A).e.
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Test the Motorcycle Lift to make sure f. it is functioning properly before at­tempting to lift a load.
(See Figure G.)
FIGURE G
OIL
PLUG
(38A)
JACK
(1)
RELEASE
VALVE
(23X)
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
To transport the Motorcycle Lift, grasp 1.
the Handle of the Post (19) rmly
with both hands. Lower the Lift until
the two Wheels (7) contact the oor
surface, and slowly push the unit to its work location.
(See Figure I.)
FIGURE I
ARM LIFT
PRODUCT FEATURES
ASSY.
(13)
RUBBER
PAD
(15)
STRAP
WITH
HOOK
(25)
FIGURE H
HANDLE
(18)
RELEASE
VALVE
(23X)
BASE
LEG
(12)
STRAP
RELEASE
LEVER
(24)
WHEELS
(7)
2. Make sure the work location is a
clean, dry, oil/grease free, level, oor
surface capable of supporting the weight of the Motorcycle Lift, its load, and any other tools and equipment.
Check to make sure the Motorcycle 3. Lift is fully lowered. If not, turn the Release Valve (23X) counterclock­wise and allow the Arm Lift (13) to lower until it contacts the oor sur­face. Then turn the Release Valve clockwise until it stops.
(See Figure G.)
Slide the Arm Lift (13) under the mo-4. torcycle, making sure the Arm Lift is
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directly below the motorcycle manu­facturer’s recommended lifting points.
The engine of the
motorcycle must be shut off prior to lifting the ve­hicle.
Slowly pump the Handle (18) of the 5. Motorcycle Lift until the Arm Lift (13) slightly contacts the vehicle’s lifting points. (See Figure H.)
once the motorcycle has been raised. (See Figure J.)
FIGURE J
Use the two Straps with Hooks (25) 6. to secure the motorcycle to the Arm Lift (13). To do so, connect the two Hooks to a suitable location (i.e., the frame) on the motorcycle. Depress the two Strap Release Levers (24) on the Arm Lift. Pull each Strap to tighten and secure the vehicle to the Arm Lift. Then release pressure on the two Strap Release Levers. (See
Figure H.)
Check to make sure the motorcycle 7.
is rmly secured to the Arm Lift (13).
(See Figure H.)
With the Release Valve (23X) closed, 8. slowly pump the Handle (18) of the Motorcycle Lift to raise the vehicle. Check to make sure the load is bal­anced. If not, lower the Motorcycle Lift completely. Reposition and se­cure the load. Then raise again.
(See Figure H.)
Raise the motorcycle to the desired 9. working height (from 2-1/2” to 30”). Then insert the Position Pin (17) into the Post (19) to lock the Arm Lift (13) in place. (See Figure J.)
POSITION PIN
(17)
10. Once the repair work on the motor­cycle is completed, remove all used parts, tools, equipment, etc. from under the Motorcycle Lift.
Remove the Position Pin (17) from 11. the Post (19). (See Figure J.)
Slowly turn the Release Valve (23X) 12. counterclockwise to fully lower the
two Arm Lifts (13) to the oor surface.
(See Figure G.)
Once fully lowered, depress the Strap 13. Release Lever (24) on each Arm Lift. Pull each Strap to loosen and remove the two Hooks securing the vehicle to the Arm Lifts. Then release pressure on the two Strap Release Levers.
(See Figure H.)
Pull the Motorcycle Lift backwards 14. until the two Arm Lifts (13) are com­pletely out from under the motorcycle.
ALWAYS lock the
Arm Lift (13) in
place with the Position Pin (17)
Transport the Motorcycle Lift to a 15. clean, dry, safe storage location out of reach of children and other unau­thorized persons.
SKU 99887 For technical questions, please call 1-800-444-3353. Page 8
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MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Remove any load from the Motorcycle Lift before performing any inspection, maintenance, or cleaning procedures.
after bleeding and lling with hy­draulic oil, it MUST NOT be used
until it is serviced by a qualied
technician.
AFTER USE,3. clean the external surfaces of the Motorcycle Lift with a clean cloth.
WHEN STORING, make sure to store 4. the Motorcycle Lift in a clean, dry, safe location out of reach of children and other unauthorized persons.
PLEASE READ THE
FOLLOWING CAREFULLY
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Inspection, Maintenance, and
Cleaning
BEFORE EACH USE, inspect the 1. general condition of the Motorcycle Lift. Check for loose screws, mis­alignment or binding of moving parts, cracked or broken parts, damaged straps, and any other condition that may affect its safe operation.
TO BLEED LIFT OF EXCESS AIR 2. AND FILL WITH HYDRAULIC OIL: See “ASSEMBLY” section in this manual for instructions.
(See pages 6 thru 7.)
If the Lift fails to
operate properly
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/ OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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TROUBLESHOOTING
Problem Possible Causes Possible Solutions
Motorcycle Lift does not raise the Arm Lift assembly.
Motorcycle Lift does not lower the Arm Lift assembly.
Follow all safety precautions whenever diagnosing or servicing the
tool. Remove any load on Motorcycle Lift before service.
Release Valve not closed.1.
Low hydraulic oil and/or 2. excess air in system.
Lift capacity exceeded.3.
Release Valve not opened.1.
Position Pin not removed.2.
Turn the Release Valve fully clockwise.1.
Bleed system of excess air and ll with 2. hydraulic oil.
Do not attempt to lift objects over 1100 3. pounds.
Turn the Release Valve fully 1. counterclockwise.
Remove Position Pin.2.
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PARTS LIST & ASSEMBLY DIAGRAM
Part # Description Qty. Part # Description Qty.
1 Jack 1 14 Nut (M16) 5
2 Hex Bolt (M8x60) 2 15 Rubber Pad 2
3 Jack Bracket 1 16 Upper Linkage 2
4 Nut (M8) 2 17 Position Pin 1
5 Lower Linkage 1 18 Handle 1
6 Bolt (M16x90) 4 19 Post 1
7 Wheel 2 20 Clip Ring (#10) 1
8 Washer (#12) 2 21 Shaft 1
9 Clip Ring (#12) 2 22 Shaft 1
10 Spring Washer (#12) 4 23A Release Valve 1
11 Bolt (M12x65) 4 24 Strap Release Lever 2
12 Base Leg 2 25 Strap w/Hook 2
13 Arm Lift 1
Strap Release Lever (24) not shown. Straps with Hooks (25) not shown.
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PARTS LIST & ASSEMBLY DIAGRAM - JACK
Part # Description Qty. Part # Description Qty.
1A Ram 1 19A Linkage 1
2A End Cap 1 20A Pin 8x28 3
3A Gasket 1 21A R-Shaped Rin 1
4A Cylinder 1 22A Handle Socket 1
5A Spring Pin 4x22 1 23A Plastic Washer (top) 1
6A Release Valve Knob 1 24A Reservoir 1
7A Release Valve Shaft 1 25A Pump Core 1
8A O Ring 7.5x2.36 1 26A O Ring 6.6x3 1
9A Steel Ball #7 1 27A Seal 1
10A Steel Ball (#6.5) 2 28A Plastic Washer (Bottom) 1
11A Base 1 29A Ram Head 1
12A Ball #6 1 30A Wire Ring (16x1.6) 1
13A Small Copper Washer 1 31A Seal 1
14A Pump Cylinder 1 32A Cup Seal 1
15A Spring Seat 1 33A O Ring 36x2.4 1
16A Spring 1 34A Big Copper Washer 1
17A Spring cover 1 35A Oil Tube 1
18A Cotter Pin 3.2x16 3 36A Oil Plug 1
SKU 99887 For technical questions, please call 1-800-444-3353. Page 12
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LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Har­bor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or con­sequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the com­plaint must accompany the merchandise. If our inspection veries the defect, we will ei­ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return re­paired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
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