Harbor Freight Tools 99861 Cleaning, Assembly And Operation Instructions

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3 BURNER PROPANE STOVE
WITH BROILER
99861
CLEANING, ASSEMBLY, AND OPERATION
INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
NOTICE is used to
address practices
not related to personal injury. CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
READ AND UNDERSTAND ALL
INSTRUCTIONS
IMPORTANT SAFETY
INSTRUCTIONS
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CARBON MONOXIDE
INHALATION HAZARD
1. The Propane Stove is an
unvented LP Gas-red
stove. It must NEVER be
used inside vehicles, campers, in a house, or any other sealed structure. Carbon monoxide is produced during operation and is DEADLY in a closed environment. Early signs of carbon monoxide
poisoning resemble the u, with
headaches, dizziness, or nausea. If you have these signs, the Propane Stove may not be working properly or is improperly vented. Get fresh air immediately.
Work Area Safety
Close supervision is necessary when 1. any appliance is used by or near children.
Do not place on or near a hot gas or 2. electric burner, or in a heated oven.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
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Caution must be used when moving 3. an appliance.
Keep the work area well lit. Make 4. sure there is adequate surrounding
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workspace. Keep the work area free of obstructions and other debris.
Do not use this product in a damp or 5. wet location.
Hot Surface Safety
1. Do not touch hot surfaces. Use handles or knobs and oven mittens.
Allow burners to cool before touching 2. them.
Cooking times (if provided) are a. estimated. Verify that all food is properly cooked. Steam, roast, or otherwise heat all pieces of meat and eggs to an internal temperature of at least 160° F1.
Keep hot food hot (above 140° F) b. and cold food cold (below 40° F). Do not let perishable food sit out longer than 2 hours (1 hour in tem­peratures above 90° F).
General Safety
Do not operate the stove near draper-3.
ies, curtains, and walls. These am­mable materials may catch re.
Provide adequate ventilation space 4. on all sides of the appliance, espe­cially near vents. Inadequate ventila-
tion may cause re or damage to the
appliance. Keep multiple ABC class re extin-5.
guishers nearby. Monitor the appli­ance while in use.
Foodborne Illness Safety
Before every use, thoroughly clean 1. the appliance (see “Cleaning” sec­tion for instructions) and wash your hands.
Follow Food and Drug Administration 2. (FDA) food safety recommendations for cooking and food handling (www. fda.gov). Also, refer to the following safety information, taken from FDA’s website:
Service and repair should be done only 1.
by a qualied service technician. The
Propane Stove should be inspected before each use and at least annually
by a qualied service technician. More
frequent cleaning may be required as necessary. It is imperative that the Burner(s), Temperature Control Knob(s), and circulating fuel/air passageways of the Propane Stove should be kept clean.
The warnings, precautions, and in-2. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
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1 Poultry should be cooked to an internal
temperature of at least 165° F. For whole poultry, temperature measurement should
be taken in the thigh. To gauge shellsh
doneness, refer to FDA food safety guide­lines.
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RISK OF FIRE AND/OR
EXPLOSION
Do not store extra propane tanks in 1. the vicinity of the Propane Stove or any other appliance.
If gas is smelled during operation, 2. immediately close the valve on the propane tank. Propane gas is odor­less. An odor-making agent is added to propane/LP gas to enable you to smell the gas if it may be leaking.
If the Propane Stove shuts off dur-3. ing operation, close the valve on the propane tank. Check the amount of gas in the tank and wait 5 minutes for the gas to clear before restarting. If it continues to shut off during operation, have it serviced by a qualied techni­cian.
Do not place the Propane Stove 4.
within 15 feet of ammable objects
such as wood, trees, overhangs, and umbrellas. This stove also requires a clearance of at least 3 feet from non-
ammable materials to allow proper
combustion.
do or may contain volatile or airborne combustibles, or products such as gasoline, solvents, paint thinner, dust particles or unknown chemicals.
Only operate the Propane Stove with 7. the propane tank in its vertical upright position, on a noncombustible sur­face. While in operation, do not tilt or lean the propane tank on its side.
Do not turn the tank upside down, 5. not even when it seems empty, as this may cause clogging of valves and components which could lead to
dangerous are-ups or re.
This Propane Stove must be po-6. sitioned and operated so that it is not directly exposed to water spray, rain, or dripping water.
This Propane Stove must be used only 7. with HD-5 propane gas. The propane tank should hold no more than 20 pounds of LP gas. Do not use bulk tanks of larger capacity. Do not use any other fuel. The Stove must be used only with a vapor withdrawal LP propane tank equipped with a POL valve. The tank must be constructed and marked in such a way as to
comply with the specications for LP
gas tanks by the U.S. Department of Transportation (DOT).
If you smell gas: 5. Shut off gas to the appliance. Extinguish any open
ame. Do not light a match. Do not
turn on an electrical switch. Evacu­ate the area at once. Call for profes­sional help.
Keep solid combustibles such as 6. paper or cardboard a safe distance away from the Propane Stove. Do not use the Stove in spaces which
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SPECIFICATIONS
CLEANING
Fuel Source
Product Compatibility
Number of burners
Maximum BTU Output
Ignition System
HD-5 propane gas (not supplied)
For use with LP Regulator and Hose Kit (sku 97333 not included)
3 21,000 (7,800 big
burner, 6,600 Broil and small burner)
Requires manual lighting using matches or lighter (not supplied)
UNPACKING
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
Read the ENTIRE IMPORTANT
SAFEGUARDS section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Clean with a damp cloth or sponge 1. using mild soap and water. Dry with a soft cloth. Allow stove to dry com­pletely before use.
Make sure all burners are cool to the 2. touch before cleaning.
To prevent accidents, disconnect 3. from gas supply before cleaning or maintenance then turn on burners momentarily to purge any residual gas in the system.
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ASSEMBLY
Read the ENTIRE IMPORTANT
SAFEGUARDS section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY This unit must only be used with an approved, UL listed LP regulator. DO NOT use this item without a regulator!
corner of the unit. (See available parts list on page 9.)
To attach the three Temperature Con-4. trol Knobs, insert the knob onto the Burner Control Shaft by aligning the
at edge of the knob and shaft. Make
sure the knobs are seated properly.
(See Figure A.) NOTE: 5. The Propane Stove requires
the attachment and use of a LP regu­lator & hose kit (Model 97333), sold separately by Harbor Freight Tools.
(See Figure A.)
Close the valve on the propane tank 1. (not included) before assembly, main-
tenance, or adjustment.
This product is machine manufac-2. tured. Be aware of sharp edges. Use heavy duty work gloves and ANSI-approved safety impact eye goggles when assembling.
Turn the Propane Stove upside down, 3. and attach a Rubber Foot to each
FIGURE A
Large Burner
Small Burner
A LP regulator MUST be used:6. To attach the LP Regulator & Hose Kit to the Propane Stove, remove the plastic protective cap from the Inlet Connection Nozzle on the Propane Stove. Then, screw the Hose Con­nector rmly onto the Inlet Connec­tion Nozzle. (See Figure A.)
Note: Do not use thread seal tape on con-
nections.
LP REGULATOR & HOSE KIT
(NOT INCLUDED)
HOSE
CONNECTOR
Broiler
Rubber
Leg
TEMPERATURE
CONTROL KNOB
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INLET
CONNECTION
NOZZLE
GAS VALVE
PROPANE
TANK
(NOT INCLUDED)
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OPERATION
Read the ENTIRE IMPORTANT
SAFEGUARDS section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY OR DEATH FROM EXPLOSION, FIRE OR CARBON MONOXIDE INHALATION: Read and understand all warnings in this manual before operation.
BEFORE EACH USE,1. inspect the
general condition of the appliance. Check for loose screws, misalign­ment or binding of moving parts, cracked or broken parts, damaged hoses or any other condition that may affect its safe operation.
Locate the Propane Stove and pro-2. pane tank on a clean, dry, level sur­face capable of supporting the weight of the Stove and propane tank. Keep the Propane Stove and propane tank
away from other ammable objects.
forming bubbles. If leaks are found, do not use the Propane Stove until the leaks have been stopped. After testing, close the gas valve on the propane tank.
Side Burner Use
Open the gas valve on the propane 4. tank.
Apply a long, lighted match or a re-5. place lighter to the Burner which is to be lit. Keep hands well away from
the Burners.
Next, push the relevant Temperature 6. Control Knob and turn it on.
Once the Burner is lit, safely dispose 7. the match and adjust the Tempera­ture Control Knob to the desired set­ting.
Broiler Use
Turn all knobs on the stove off and 8. allow the stove to cool completely.
TAB
WARNING: DO NOT USE INDOORS!
Turn the Temperature Control Knobs 3. on the Propane Stove off. Open the gas valve on the propane tank and check and smell for gas leaks. Per­form a bubble test by applying warm
soapy water over every joint, regula­tor, tting, and anywhere else there
may be a possible leak. Observe carefully to see if bubbles expand, in­dicating a leak. A large leak can blow the soapy solution away instead of
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CENTER
BURNER
9. Open the Broil Door. Note the ori­entation of the center burner. If it is facing up, as shown above, turn it as follows.
Grab the tab at the end of the center 10. burner. Pull the tab down slightly and
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turn it as shown in steps a, b, and c below.
A - Burner Position
B
C- Broil Position
Center Burner Use
Turn the center burner to the burner 13. position to use the center burner.
The Broiler will be hot while the Center Burner is in use.
CAUTION! Spills may extinguish 14.
the ame or clog the Burner holes.
Turn the Temperature Control Knobs 15. off before removing a pan from the Burners or Broiler.
Store propane tanks outdoors in a 16. well-ventilated area out of reach of children. If the Propane Stove is to be stored inside a building, the pro­pane tank should be closed, removed from the Stove, and left outside. Tightly install threaded valve plugs (not included) in disconnected pro­pane tanks.
Remove the Tray with Rack.11. Place the food on the Rack and push 12.
the Tray into the Broiler. Close the Broil Door securely. Then, light the center Burner to Broil the food. When the food is cooked, turn off the gas and use the Broil Handle to remove the Tray with Rack. The center
burner will have an open ame
while the Broiler is in use; take ap­propriate precautions.
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17. During each use, visually check the
burner’s ame. If the ame looks
improper, have the Propane Stove serviced by a qualied technician be­fore use. See illustration above.
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MAINTENANCE
CAUTION: All maintenance, service, or
repairs not listed in this manual are
only to be attempted by a qualied
service technician.
Any guard or other protective 1. device removed for servicing the Propane Stove must be replaced prior to operating the Stove.
Before each use, 2. check all gas
ttings for tightness and check for
cracks, excessive abrasion or wear, and any other damage. Do not use
a damaged stove. Before and after each use: 3. Clean
the top of the stove using water and soap.
Store the Propane Stove4. in a clean, dry location out of reach of children.
If storing the unit indoors, rst shut
off and remove the propane tank and leave it outdoors. Keep the area near the Propane Stove clear and free from combustible materials, gaso-
line, and other ammable vapors and
liquids.
WARNING: Do not move the Propane
Stove while it is on or while it is hot! Do not touch any area of the
Burners, Tray, Rack, or top of the stove’s body. Serious burns could oc­cur. Turn the Propane Stove off and wait one-half hour until it cools down before moving.
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COMPONENTS
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COMPONENTS
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COMPONENTS
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/ OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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