Harbor Freight Tools 99681 User Manual

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MULTI-PURPOSE WORKBENCH
WITH LIGHTING
99681
ASSEMBLY INSTRUCTIONS
Tools sold separately.
Distributed exclusively by Harbor Freight Tools®.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual revised 08l
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SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
NOTICE is used to
address practices
not related to personal injury. CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Safety Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in
electric shock, re and/or serious
injury. Save all warnings and instructions for future reference.
Work area safety1. Keep work area clean and well lit. a.
Cluttered or dark areas invite acci­dents.
Keep children and bystanders b. away while operating a power tool.
Distractions can cause you to lose control.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
SKU 99681 For technical questions, please call 1-800-444-3353. Page 2
Electrical safety2. Power tool plugs must match the a.
outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
Unmodied plugs and matching out­lets will reduce risk of electric shock.
Do not abuse the cord. Never use b. the cord for unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords in­crease the risk of electric shock.
Use personal protective equip-c. ment. Always wear ANSI-approved
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safety goggles when assembling this product.
Prevent unintentional starting. d. Ensure the switch of the power strip is in the off-position before connecting to power source, and plugging in any power tool.
SAVE THESE
INSTRUCTIONS.
Grounded Tools: Tools with Three
Prong Plugs
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied
electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not
t the outlet, have a proper outlet installed by a qualied
electrician.
Tools marked with “Grounding Re-1. quired” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug
and Outlet.)
The grounding prong in the plug is 2. connected through the green wire in­side the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug
and Outlet.)
The tool must be plugged into an 3. appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong
Plug and Outlet.)
SKU 99681 For technical questions, please call 1-800-444-3353. Page 3
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Double Insulated Tools: Tools
with Two Prong Plugs
Tools marked “Double Insulated” do 1. not require grounding. They have a special double insulation system
which satises OSHA requirements
and complies with the applicable standards of Underwriters Labora­tories, Inc., the Canadian Standard Association, and the National Electri­cal Code. (See Outlets for 2-Prong
Plug.)
Double insulated tools may be used 2. in either of the 120 volt outlets shown in the preceding illustration. (See
Outlets for 2-Prong Plug.)
The smaller the gauge number of the 3. wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.)
When using more than one exten-4. sion cord to make up the total length, make sure each cord contains at least the minimum wire size required.
(See Table A.)
If you are using one extension cord 5. for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
If you are using an extension cord 6. outdoors, make sure it is marked with
the sufx “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor use.
Make sure the extension cord is prop-7. erly wired and in good electrical con­dition. Always replace a damaged extension cord or have it repaired by
a qualied electrician before using it.
Extension Cords
Grounded1. tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.
As the distance from the supply outlet 2. increases, you must use a heavier gauge extension cord. Using exten­sion cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and pos­sible tool damage.
(See Table A.)
SKU 99681 For technical questions, please call 1-800-444-3353. Page 4
Protect the extension cords from 8. sharp objects, excessive heat, and damp or wet areas.
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RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS*
(120/240 VOLT)
EXTENSION CORD
NAMEPLATE
LENGTH
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A
25’
50’
75’
100’
* Based on limiting the line
voltage drop to ve volts at
150% of the rated amperes.
Symbology
150’
V~
A
n0 xxxx/min.
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
No Load Revolutions per Minute (RPM)
SKU 99681 For technical questions, please call 1-800-444-3353. Page 5
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SPECIFICATIONS
Power Strip Rating 125 V~ / 7 A Replacement Bulb T5 14W
550 lb. - evenly distributed
as follows: Maximum Weight Capacity
Bench Top - 250 lb.
Bottom shelf - 200 lb.
Each Drawer - 25 lb.
Top Shelf - 45 lb.
UNPACKING
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
ASSEMBLY
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Left Rear Post Extension (2L)
23 22
Left Rear
Post (1L)
26
Fig. 1
1. Attach the Left Rear Post (1L) to the Left Post Extension (2L) using Bolts (26), Washers (22), and Nuts (23). Attach the Right Rear Post (1R) with the Right Post Extension (2R) using Bolts (26), Washers (22), and Nuts (23).
23 22
2R
1R
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near
26
Side with 10 holes facing
down
the end of this manual.
2L
1L
Fig. 2
NOTE:
With the two Rear Posts laying on the oor, the sides with ten holes (2L & 1L, 2R & 1R) should be facing the oor.
SKU 99681 For technical questions, please call 1-800-444-3353. Page 6
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Side
Beam 8
Top Shelf
Rear
Beam 3
Drawer
Mounts 9
Side
Beam 8
Bottom
Beam 6
Center Beam
with Holes 5
Side
Beam 8
Right Front
Post 10R
Center Beam
with Holes 5
Left Front
Post 10L
24
22
27
26
23
22
Fig. 3
2. From top to bottom, connect the top shelf Rear Beam (3), the Center Beam with holes, in the middle (5), and a Bottom Beam (6) onto the two rear Legs using Bolts (26), Washers (22), and Nuts (23).
NOTE: Only put one screw in the top hole
at each end of the Top Shelf Rear Beam (3) at this stage. The bottom hole will be used when the Peg Board (17) is fastened in Step 7.
Using Bolts (26), Washers (22), and 3. Nuts (23), attach two Side Beams (8) onto the rear legs at the Center Beam With Holes (5), to the back, and another two Side Beams (8) at the Bottom Beam (6).
Fig. 4
5. Attach the Left Front Post (10L) to the Left Side Beam (8) and Drawer Mount with Glide Rail (9), repeat with the Right Front Post (10R). Attach Center Beam With Holes (5), to the front, using Bolts (26, 27), Washers (22), and Nuts (23, 24). (See Fig. 4.)
At the bottom, attach the Left Front 6. Post (10L) to the Left Side Beam (8) and Bottom Beam (6) using Bolts (26), Washers (22) and Nuts (23). Repeat the procedure using the Right Front Post (10R) for the right side.
Center Rear
“L” Bracket 12
27
27
Attach both Drawer Mounts With 4. Glide Rails (9) below the two Side Beams (8) using Bolts (27), Washers (22), and Nuts (24).
24
22
Center Drawer
Glide Rail 13
Center Front
“L” Bracket 11
22 23
Mount with
Center Front
“L” Bracket 11
Fig. 5
7. Stand the frame upright. Fit the Cen­ter Front “L” Bracket (11) inside the
SKU 99681 For technical questions, please call 1-800-444-3353. Page 7
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Front Center Beam With Holes (5) using Bolts (27), Washers (22), and Nuts (24).
Attach the Center Drawer Mount With 8. Glide Rail (13) to the two “L” Brackets (11, 12) using Bolts (27), Washers (22), and Nuts (23).
Top Shelf Left Side Beam 7L
Top Shelf
Front Beam 4
Peg Board 17
27
Top Shelf Right
Side Beam 7R
22
23
Rear Plate of
Drawer 14R
23
Side Plate of
Drawer 15
Front Plate of Drawer 14F
Fig. 6
9. Attach the Front Plate of Drawer (14F), Side Plates of Drawer (15), and Rear Plate of Drawer (14R) to­gether with Bolts (25) and Nuts (23).
Repeat for the second drawer. Do not 10. tighten the screws on the “L” Brack­ets, Center Drawer Mount With Glide Rail and two drawers until the two
drawers are t into the bench frame.
25
Fig. 7
11. Attach the Peg Board (17) to the bottom holes of the Top Shelf Back Beam (3) using Bolts (27), Washers (22), and Nuts (23).
Attach two Top Shelf Side Beams (7L, 12. 7R) onto the Left & Right Post Exten­sions (2L, 2R) with Bolts (26), wash­ers (22), and Nuts (23)
Attach the Top Shelf Front Beam (4) 13. with Bolts (26), Washers (22), and Nuts (23).
18
28
Fig 8
14. Place the Top Shelf (18), Bench Top (19), Drawer Boards (20), and Bottom Board (21) into position. Attach the Top Shelf (18) using Wood Screws (28).
SKU 99681 For technical questions, please call 1-800-444-3353. Page 8
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29
30
32
33
15. Insert a Slider Bolt (30) through each of the Lamp Mounting Sliders (29).
32
30
29
16. Slide the Lamp Mounting Sliders (29) into the slot at the top of the Lamp (32), as shown above.
18. Attach the Lamp Power Cord (33) to the receptacle at the end of the Lamp (32). It will only connect one way.
18
30
17. Insert the ends of the Bolts (30) through the holes underneath the Top Shelf (18) and secure in place with the Slider Nuts (31) from the top.
SKU 99681 For technical questions, please call 1-800-444-3353. Page 9
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MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the power-strip to its “OFF” position so that any power tool plugged into it cannot be accidentally turned on. Do this before performing any inspection, maintenance, or cleaning procedures.
bulb up into the slots at the right and
left xture receptacles.
Rotate the bulb lengthwise 90º again d. to seat the bulb. Replace the clear cover.
5. WARNING! If the supply cord
of this workbench’s light or power strip is damaged, it must be re-
placed only by a qualied service
technician.
BEFORE EACH USE,1. inspect the
general condition of the bench. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wir­ing, and any other condition that may affect its safe operation.
AFTER USE,2. clean external surfaces of the bench with clean cloth.
Vacuum Bench Top, wipe or brush 3. clean.
The light xture mounted underneath 4. the top shelf has a transparent plastic cover over the bulb.
Gently pull straight down at both a. ends of the cover and set aside.
Remove the bulb by spinning the b. bulb 90º, rolling in a forward or back­ward direction and dropping the bulb straight down.
With the prongs on either end of the c.
bulb vertically aligned, t the new
SKU 99681 For technical questions, please call 1-800-444-3353. Page 10
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PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/ OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part Description Qty.
1L Left Rear Post 1
1R Right Rear Post 1
2L Left Post Extension 1
2R Right Post Extension 1
3 Top Shelf Rear Beam 1 4 Top Shelf Front Beam 1 5 Center Beam With Holes 2 6 Bottom Beam 2
7L Top Shelf Left Side Beam 1
7R Top Shelf Right Side Beam 1
8 Side Beam 4 9 Drawer Mounts With Glide Rails 2
10L Left Front Post 1
10R Right Front Post 1
11 Center Front "L" Bracket 1 12 Center Rear "L" Bracket 1
13 Center Drawer Mount w/ Rail 1 14F Front Plates Of Drawer 2 14R Rear Plates Of Drawer 2
15 Side Plates Of Drawer 4
PARTS LIST
Part Description Qty.
16 Hooks 20 17 Peg Board 1 18 Top Shelf 1 19 Bench Top 1 20 Drawer Boards 2 21 Bottom Board 1 22 M6 Washers 72 23 M6 Nuts 76 24 M6 Lock Nuts 12 25 M6 x 8 mm Bolt 16 26 M6 x 10 mm Bolt 46 27 M6 x 18 mm Bolt 26
28 Wood Screws 6 29* Lamp Mounting Slider 2 30* Slider Bolt 2 31* Slider Nut 2 32* Lamp 1 33* Lamp Power Cord 1
*Not shown in diagram.
Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 99681 For technical questions, please call 1-800-444-3353. Page 11
Page 12
ASSEMBLY DIAGRAM
SKU 99681 For technical questions, please call 1-800-444-3353. Page 12
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