Harbor Freight Tools 99623 User Manual

WALK-BEHIND SPREADER
Model
99623
50 LB. CAPACITY
ASSEMBLY, OPERATING, AND MAINTENANCE
INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operating, inspection, maintenance and cleaning pro­cedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no num­ber). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INSTRUCTIONS
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
When using
gardening equipment, basic safety precautions should always be followed to reduce the risk of personal injury, including the following:
READ ALL INSTRUCTIONS
Personal Safety
Dress properly - Do not wear loose 1. clothing or jewelry. They can be caught in moving parts. Use of rub­ber gloves and substantial footwear is recommended when working out­doors. Wear protective hair covering to contain long hair.
2. Wear ANSI-approved safety goggles, NIOSH-approved dust mask/respirator, and heavy-duty work gloves.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Do not overreach - Keep proper foot-3. ing and balance at all times.
Stay alert - Watch what you are do-4. ing. Use common sense. Do not op­erate this product when you are tired.
Gardening Appliance Use and Care
Avoid a dangerous environment - Do 1. not use this product in damp or wet locations.
Page 2SKU 99623 For technical questions, please call 1-800-444-3353.
Do not use in rain.2.
Keep children away - All visitors 3. should be kept at a distance from work area.
When servicing use only identical 4. replacement parts.
Use the right equipment - Do not use 5. appliance for any job except that for which it is intended.
Do not force this equipment - It will do 6. the job better and with less likelihood of injury at the rate for which it was designed.
Store idle equipment indoors - When 7. not in use, gardening equipment should be stored indoors in a clean, dry location out of reach of children.
Maintain this product with care - Keep 8. this product clean for best perfor­mance and to reduce the risk of injury. Follow instructions for mainte­nance. If damaged, have this product repaired by an authorized service facility. Keep handle dry, clean, and free from oil and grease.
Keep guards in place and in working 10. order.
General Safety
Do not exceed the maximum weight 1. capacity (50 pounds) of the Spread­er.
Use this product only with powdered 2. and granular fertilizers, seed, sand, and ice-melt products.
Never leave contents in the Spreader. 3. Pour leftover material back into its package and seal the package tightly. Never allow children or pets near any materials you apply.
Always follow the fertilizer manufac-4. turer’s instructions for proper use of the fertilizer.
Do not use appliance for other than 5. intended use.
Maintain labels and nameplates on 6. the Spreader. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Check for damaged parts - Before 9. further use of this product, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and per­form its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other condition that may affect its operation. A guard or other part that is damaged should be properly re­paired or replaced by a qualied tech­nician unless indicated elsewhere in this manual.
The warnings, precautions, and in-7. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
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SPECIFICATIONS
Designed for spreading
Product Applications
Hopper Capacity 50 Pounds (Dry)
Tires 4.10/3.50-6 / 24 PSI / Qty. 2
Construction Materials
powdered and granular fertilizer, seed, sand, and ice-melt products.
Molded Polypropylene Hopper & Spreader Impeller. Steel Tubular Frame & Handle. Pneumatic Tires.
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before assembly or use of this product.
SCREWS
(43)
FRAME
(30)
HOPPER
(16)
FIGURE A
Attach the Impeller (42) to the Gear 2. Box & Axle Assembly (39). To do so, insert the Screw (41) through the Impeller, then through the Gear Box Axle. Use the hole nearest the Gear Box. Then tighten the Screw.
(See Figure B.)
IMPELLER
(42)
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Turn the Hopper (16) upside down 1.
and install the Frame (30), using four
Screws (43). (See Figure A.)
SCREW
(41)
GEAR BOX
&
AXLE ASSY.
(39)
FIGURE B
Install the Wheel Assembly Frames 3. (20) on each side of the Gear Box
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Axle (39). Insert a Hex Bolt (32)
through both Wheel Assembly
Frames and the Hopper Frame (30).
Then secure the Wheel Assembly
Frames to the Hopper Frame, using
two Lock Nuts (24). NOTE: Do not
tighten hardware at this time.
(See Figure C.)
GEAR BOX & AXLE
(39)
WHEEL ASSY. FRAME
(20)
HEX BOLT
(32)
CROSS BRACE
(45)
FRAME BRACE
(31)
BOLT
(33)
BOLT
(11)
HOPPER
LOCK NUT
(24)
(16)
FIGURE D
LOCK NUT
(24)
HOPPER
(16)
FIGURE C
Attach one end of the Frame Braces 4.
(31) to the Hopper Frame (30), us-
ing two Bolts (33) and two Lock Nuts
(24). Then attach the other ends of
the Frame Braces, with the Cross
Brace (45) positioned between the
Frame Braces, to the Wheel Assem-
bly Frame (20), using two Bolts (11).
NOTE: Do not tighten hardware at
this time. (See Figure D.)
Slide an Axle Bushing (37) over the 5. Axle (39) and into an Axle Bearing (38) on both ends of the Axle. Install a Wheel (36) on each end of the Axle and secure the Wheels using two Hex Bolts (47) and two Hex Lock Nuts (44). Then install a Flat Washer (34) and End Cap (35) for each Wheel.
(See Figure E.)
WHEEL
(36)
HEX BOLT
(47)
TH RE ADE D
HOLE
AXLE BUSHING
(37)
END CAP
(35)
FLAT
WASHER
(34)
Note: Find the threaded hole in one
side of Axle. Install a Wheel (36) on this end of the Axle and secure the Wheel using one Hex Bolt (47) and one Lock Nut (44). Then install a Flat Washer (34) and End Cap (35) for this Wheel. Install the other Wheel on the Axle and secure it in place with a Flat Washer (34) and End Cap (35).
HEX
LOCK NUT
(44)
HOPPER
(16)
FIGURE E
REV 09b
Page 5SKU 99623 For technical questions, please call 1-800-444-3353.
Insert the Handle Shaft (26) between 6.
the two Wheel Assembly Frames
(20). Attach the Pivot and Bracket
Assembly (19) to the Wheel Assem-
bly Frames and Handle Shaft, using
two Bolts (11) and two Nuts (21).
(See Figure F.)
HANDLE SPACER
UPPER
HANDLE
(23)
BOLT
(11)
(1)
FLAT WASHER (48)
NUTS (21)
GAUGE
& LEVER
ASSY.
(4)
HANDLE SHAFT
(26)
NUT
(21)
PIVOT
&
BRACKET
ASSY.
BOLT
(11)
WHEEL ASSY.
FRAME
(20)
(19)
HOPPER
(16)
FIGURE F
7. The Upper Handle (23) features
three positions for operating comfort.
To use the middle or upper positions,
place the Handle Spacer (1) between
the mounting holes nearest to the
Handle Covers (15). Insert a Bolt
(11) through the Upper Handle (23),
through the Handle Spacer, through
the other Upper Handle and secure
with a Flat Washer (48) and Nut (21).
Install the Gauge & Lever Assembly
(4) on the left hand side, using two
Bolts (11) and two Nuts (21).
(See Figure G.)
FIGURE G
Unscrew and remove 8. one Lock Nut (24) from the Control Rod (25). Insert the threaded portion of the Control Rod into the hole in the Pivot and Bracket Assembly (19). Then re-thread the Lock Nut back onto the Control Rod.
(See Figure H.)
FIGURE H
CONTROL ROD
(25)
PIVOT & ASSY.
BRACKET
(19)
LOCK
NUT
(24)
Insert the Adjust Connect Rod (46) into 9. the Shut Off Plate (27). Then secure the Adjust Connect Rod to the Shut Off Plate, using one Flat Washer (48) and
Page 6SKU 99623 For technical questions, please call 1-800-444-3353.
one Lock Nut (24).
(See Figure I.)
HOPPER
(16)
FIGURE I
FLAT
WASHER
(48)
LOCK
NUT
(24)
SHUT OFF PLATE
(27)
Pull up on the Adjust Handle (6) to its 12. upper position, making sure the holes in the Hopper (16) and the holes in the Shut Off Plate (27) are 100% open.
(See Figure J.)
Adjust the position of the Wing Nut 13. (10). By doing so, you are able to con­trol the size of the holes you need.
(See Figure J.)
Insert the “R” Pin (17) into the Pinion 14. Shaft on the Gear Box and Axle As­sembly (39). Make sure the Impeller (42) is turning in the correct direction as indicated by the arrow in the illustration.
(See Figure J.)
10. Push down on the Adjust Handle (6)
to its lowest position.
(See Figure J.)
“R” PIN
(17)
ADJUST
HANDLE
PINION SHAFT
FIGURE J
PUSH FORWARD.
IMPELLER MUST TURN
IN THIS DIRECTION.
(6)
WING
LOCK NUTS
(24)
“R” PIN (17)
NUT
(10)
11. Adjust the position of the two Lock
Nuts (24) on the Control Rod (25),
making sure the holes at the bottom
of the Hopper (16) line up with the
holes in the Shut Off Plate (27) prop-
erly. (See Figures I and J.)
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before assembly or use of this product.
Before operating the Spreader make 1. sure to wear ANSI-approved safety impact glasses, NIOSH-approved dust mask/respirator, and heavy duty work gloves.
Remove the Screen (14) on the Hopper 2. (16) and ll the Hopper with the materi­al you wish to apply. Do not exceed 50 pounds of material. Then replace the Screen. (See Figure K, next page.)
Refer to the manufacturer’s recom-3.
mended ow rate (0 to 5, typically
shown on the bag/container of the material being applied).
Adjust the ow rate on the Gauge and 4. Lever Assembly (4) to that of the mate-
Page 7SKU 99623 For technical questions, please call 1-800-444-3353.
rial manufacturer’s recommendation.
To do so, move the Wing Nut (10) to
the proper setting. (See Figure K.)
Suggested walking pattern at 10. full rate settings: (See Figure L.)
Grip the Upper Handles (23) with 5.
both hands, pull the Adjust Handle
(6) back and immediately begin
pushing the Spreader at a slow and
even rate over the area you wish to
apply. (See Figure K.)
IMPORTANT: 6. Always PUSH the
Spreader when applying material.
When pulled backward while the
Hopper (16) is open, the Spreader
may apply an excessive amount of
material. (See Figure K.)
When nished applying the material, 7.
push the Adjust Handle (6) forward
to stop the release of material being
applied. (See Figure K.)
SCREEN
(14)
HOPPER
(16)
UPPER HANDLES
(23)
FIGURE L
START
FINISH
11. Suggested walking pattern at half rate settings: (See Figure M.)
FIGURE M
START
(1ST PASS)
ADJUST HANDLE
(6)
WING NUT
(10)
FIGURE K
8. Never leave material in the Spreader. Pour leftover material back into its bag/container and seal the bag/con­tainer tightly.
To prevent accidents, wash thor-9. oughly to remove all material in the Spreader. Allow the unit to dry. Then store the unit indoors out of children’s reach.
FINISH
(1ST PASS)
(2ND PASS)
START
FINISH
(2ND PASS)
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MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
AFTER USE,2. Never leave material in the Spreader. Pour leftover material back into its bag/container and seal the bag/container tightly.
CLEANING AND STORAGE: wash 3. thoroughly to remove all material in the Spreader. Allow the unit to dry. Then store the unit indoors out of children’s reach.
NOTE: This Spreader does not require 4. lubrication.
PLEASE READ THE
FOLLOWING CAREFULLY
Inspection, Maintenance, and
Cleaning
BEFORE EACH USE, inspect the 1. general condition of the Spreader. Check for loose screws, misalign­ment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation.
TROUBLESHOOTING
Problem Possible Cause(s) Possible Solution(s)
Unit will not release material. Improper use of Adjust Handle.1.
Improper ow rate setting.2.
Wet, or wrong type of materal.3.
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Pull Adjust Handle backward to 1. release material. Push forward
to stop ow of material.
Make sure Adjust Handle setting 2. is adjusted to that of material manufacturer’s recommended setting.
Unit is designed only for dry, 3. powered, and granular material.
Unit releases too much or too little material.
Follow all safety precautions whenever diagnosing or servicing the Spreader.
Improper ow rate setting.1. Make sure Adjust Handle setting 1.
is adjusted to that of material manufacturer’s recommended setting.
Page 9SKU 99623 For technical questions, please call 1-800-444-3353.
PARTS LIST
Part #
Description Qty.
Gear Box & Axle Assembly
2
REV 09b
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ASEMBLY DIAGRAM
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
Page 11SKU 99623 For technical questions, please call 1-800-444-3353.
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