Harbor Freight Tools 98751 User Manual

3-IN-1 AIR FRAMING NAILER
98751
SET UP AND OPERATING INSTRUCTIONS
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Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 11a
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
Important Safety Information
IMINSTRUCTIONS
Safety Alert Symbol and Signal
Words
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
INSTRUCTIONS PERTAINING
TO A RISK OF FIRE,
ELECTRIC SHOCK, OR
INJURY TO PERSONS
WARNING – When using tools, basic precautions should always be followed, including the following:
General
a. To reduce the risks of electric
shock, re, and injury to persons,
read all the instructions before us­ing the tool.
Work area
a. Keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
b. Do not operate the tool in explo-
sive atmospheres, such as in the
presence of ammable liquids,
gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
c. Keep bystanders, children, and
visitors away while operating the
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tool. Distractions are able to result in the loss of control of the tool.
Personal safety
a. Stay alert. Watch what you are do-
ing and use common sense when operating the tool. Do not use the tool while tired or under the inu­ence of drugs, alcohol, or medica­tion. A moment of inattention while
operating the tool increases the risk
of injury to persons.
b. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the risk of injury to persons
as a result of being caught in moving parts.
c. Avoid unintentional starting. Be
sure the switch is off before con­necting to the air supply. Do not
carry the tool with your nger on the
switch or connect the tool to the air supply with the switch on.
d. Remove adjusting keys and
wrenches before turning the tool on. A wrench or a key that is left at-
tached to a rotating part of the tool
increases the risk of personal injury.
e. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpect­ed situations.
f. Use safety equipment. A
dust mask, non-skid safety shoes and a hard hat must be used for the applicable
conditions. Wear heavy-duty work
gloves during use. Wear a full face shield if you are producing metal
lings or wood chips.
g. Always wear eye protec-
tion. Wear ANSI-ap-
proved safety goggles with side shields during use.
h. Always wear hearing
protection when using the tool. Prolonged expo-
sure to high intensity noise
is able to cause hearing loss.
Tool use and care
a. Avoid unintentional
misres. Be sure Trigger
(59) is in the OFF posi­tion when not in use and before plugging in. Do
not carry any tool with your nger on
the Trigger, whether it is attached to an air source or not. Do not point tool towards yourself or anyone whether it contains nails or not.
b. Do not load nails with Trigger or
safety depressed. Unintentional r- ing may occur. Always assume Nailer contains fasteners.
c. Do not load fasteners when Nailer
is connected to air hose. Always assume tool contains fasteners. Unin-
tentional ring may occur.
d. Properly adjust Nailer angle to
match corresponding fasteners before inserting nail strip. Failure
to do so can cause Nailer to jam and
lead to personal and/or property dam­age.
e. Fire nails into an appropriate work
surface only. Do not attempt to re
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cleat nails or staples into surfaces too hard to penetrate. Do not drive cleat nails or staples on top of other cleat nails or staples, or at too steep an angle. Cleat nails and staples can
ricochet, causing personal injury. Never re this tool into the air or point
it toward yourself or another person.
f. Hold tool away from head and
body during use. Tool may kick
back, causing injury.
g. Do not re fasteners too close to
edge of workpiece. They may split
the workpiece and y free, causing personal injury.
h. Carry tool safely. Carry tool by
handle.
i. Use clamps or another practical
way to secure and support the workpiece to a stable platform.
Holding the work by hand or against the body is unstable and is able to lead to loss of control.
j. Do not force the tool. Use correct
tool for application. The correct tool
will do the job better and safer at the
rate for which the tool is designed.
k. Disconnect the tool from the air
source before making any adjust­ments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply and safely discharge any residual air pressure before leaving the work area.
l. Store the tool when it is idle out of
reach of children and other un­trained persons. A tool is dangerous
in the hands of untrained users.
m. Maintain the tool with care. Keep
tool clean. A properly maintained tool, reduces the risk of binding and is easier to control.
n. Check for misalignment or bind-
ing of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If dam-
aged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
o. Use only accessories that are
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with
the specic tool model, increases the risk of injury to persons.
Service
a. Tool service must be performed
only by qualied repair personnel.
b. When servicing a tool, use only
identical replacement parts. Use only authorized parts.
c. Use only the lubricants supplied
with the tool or specied by the
manufacturer.
Air source
a. Never connect to an air
source that is capable of exceeding 120 PSI. Over
pressurizing the tool may
cause bursting, abnormal operation,
breakage of the tool or serious injury
to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool (70 to 120 PSI). Always verify prior to using
SKU 98751 For technical questions, please call 1-800-444-3353. Page 4
the tool that the air source has been
adjusted to the rated air pressure or
within the rated air-pressure range.
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled gas as an air source for the tool.
Such gases are capable of explosion
and serious injury to persons.
SAVE THESE
INSTRUCTIONS.
Symbol Denitions
Symbol Property or statement
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk
of Respiratory Injury. Wear NIOSH-
approved dust mask/respirator.
WARNING marking concerning Risk of Explosion.
Specic Safety Instructions
SYMBOLS AND
SPECIFIC SAFETY
INSTRUCTIONS
Symbol Denitions
Symbol Property or statement
n
o
.../min
PSI
ft-lb
BPM
CFM
SCFM
NPT
NPS
No-load speed
Revolutions or reciprocation per minute
Pounds per square inch of pressure
Foot-pounds of torque
Blows per minute
Cubic Feet per Minute ow
Cubic Feet per Minute ow at
standard conditions
National pipe thread, tapered
National pipe thread, straight
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
eye protection.
Chart continued in next column.
1. The warnings and precautions dis­cussed in this manual cannot cover all possible conditions and situations that may occur. It must be under­stood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
2. WARNING: Some dust created by power sanding, sawing, grinding, drill­ing, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemi­cally treated lumber Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic
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particles. (California Health & Safety Code § 25249.5, et seq.)
3. Take caution, as some woods contain preservatives such as copper chro­mium arsenate (CCA) which can be toxic. When nailing these materials, extra care should be taken to avoid inhalation and minimize skin contact.
4. WARNING: The brass components of this product contain lead, a chemi­cal known to the State of California to cause birth defects (or other repro­ductive harm). (California Health & Safety code § 25249.5, et seq.)
5. Only use with accessories rated to handle forces exerted by tool during operation. Other accessories not de­signed for the forces generated may break and forcefully launch pieces.
1. Anyone using vibrating tools regu­larly or for an extended period should
rst be examined by a doctor and
then have regular medical check­ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, ner­vous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibra­tion (such as tingling, numbness, and
white or blue ngers), seek medical
advice as soon as possible.
2. Do not smoke during use. Nico­tine reduces the blood supply to the
hands and ngers, increasing the risk of vibration-related injury.
6. Attach all accessories properly to the tool before connecting the air sup­ply. A loose accessory may detach or break during operation.
7. Obey the manual for the air compres­sor used to power this tool.
8. Install in-line shutoff valve to allow immediate control over air supply in emergency, even if hose is ruptured.
9. Do not lay tool down until it has com­pletely stopped. Moving parts can grab surface and lead to control loss.
Vibration Precautions
This tool vibrates during use. Re-
peated or long-term exposure to vibra­tion may cause temporary or permanent
physical injury, particularly to the hands,
arms and shoulders. To reduce the risk of
vibration-related injury:
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice between dif­ferent processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain tool as explained in this manual. If abnormal vibration occurs, stop immediately.
SAVE THESE
INSTRUCTIONS.
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FUNCTIONAL DESCRIPTION
Functional Description
Air Supply
Specications
Air Pressure Range 70-120 PSI
Maximum Air Pressure
Air Inlet 1/4” -18 NPT
Nail Type / Length
Magazine Capacity
Air Consumption 3 CFM @ 90 PSI
Hose 3/8”
Safety Trigger Full Sequential Actuation
120 PSI
.113”-.131” Shank Clipped or Full Head Nails 2” to 3-1/2” Length
21° - 60 Nails 28°/34° - 100 Nails
Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
1. Connect a regulator valve, an in-line shut off valve and 1/4” NPT air hose (all sold separately) to the Quick Con­nector. Use thread tape on all thread­ed connections.The air hose must be
EXPLOSION:
long enough to reach the work area
TO PREVENT
Initial Tool Set Up / Assembly
INITIAL ASSEMBLY
with enough extra length to allow free movement while working. An in-line
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured. The shutoff valve should be a ball valve because it can be closed quickly. See pages 8 and 9 for Air Tool Setup procedures.
Note: If an automatic oiler system is not
used, add a few drops of Pneumatic Tool Oil to the airline connection be-
Unpacking
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown throughout the manual as soon as possible.
This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
fore operation. Add a few more drops after each hour of continual use.
2. Attach an air hose to the compres­sor’s air outlet. Connect the air hose to the air inlet of the tool. Other com­ponents, such as a connector and quick coupler, will make operation
more efcient, but are not required.
WARNING! TO PREVENT SERIOUS
INJURY FROM ACCIDENTAL OPERATION: Do not install a quick coupler on the tool. Such a coupler contains
Rev 11a
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Air Tool & Spray Gun Portable Setup
F
E
A
E H
A
C
D
C
B
Lubricated
Tools
A
G
B
Non-lubricated
Tools
Description Function
A Air Hose Connects air to tool
B Filter Prevents dirt and condensation from damaging tool or work piece
C Regulator Adjusts air pressure to tool
F Leader Hose (optional) Increases coupler life
E Coupler and Plug Provides each connections
D Lubricator (optional) For air tool lubrication
H Air Adjusting Valve (optional) For ne tuning airow at tool
G Air Cleaner / Dryer (optional) Prevents water vapor from damaging work piece
SKU 98751 For technical questions, please call 1-800-444-3353. Page 8
Air Tool & Spray Gun Stationary Setup
F
O
M
M N
L
Slope
L
K
J
C
Lubricated
Tools
G
E
D
C
H
C
J
F
I
H
Non-lubricated
Tools
F
Increases coupler life
Description Function
I Air Cleaner / Dryer (optional) Prevents water vapor from damaging work piece
J Regulator Adjusts air pressure to tool
A Vibration Pads For noise and vibration reduction
B Anchor Bolts Secures air compressor in place
C Ball Valve Isolates sections of system for maintenance
B B
A A
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F Ball Valve To drain moisture from system
E Main Air Line - 3/4” minimum recommended Distributes air to branch lines
D Isolation Hose For vibration reduction
H Filter Prevents dirt and condensation from damaging tool or work piece
G Branch Air Line -1/2” minimum recommended Brings air to point of use
L Air Hose Connects air to tool
K Lubricator For air tool lubrication
N Air Adjusting Valve For ne tuning airow at tool
M Coupler and Plug Provides each connections
O Leader Hose
an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected.
Note: Air ow, and therefore tool perfor-
mance, can be hindered by under­sized air supply components.
3. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
4. Close the in-line safety valve be­tween the compressor and the tool.
Operation
Operating Instructions
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.
5. Turn on the air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.
6. Adjust the air compressor’s output regulator so that the air output is enough to properly power the tool, but the output will not exceed the tool’s maximum air pressure at any
time. Adjust the pressure gradually,
while checking the air output gauge to set the right pressure range.
7. Inspect the air connections for leaks. Repair any leaks found.
8. If the tool will not be used at this time, turn off and detach the air supply and safely discharge any residual air pressure.
Note: Residual air pressure should not be
present after the tool is disconnected from the air supply. However, it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and unpowered.
Testing the Full Sequential
Safety Trip Mechanism
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Detach the air supply, safely discharge any residual air pressure in the tool before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY: Do not adjust or tamper with any control or component in a way not
specically explained within
this manual. Improper adjustment can result in tool failure or other serious hazards.
1. WARNING! Even though the Nailer should be empty during this proce­dure, ALWAYS point the Nailer at a piece of scrap wood when testing.
2. Completely empty Magazine (79).
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Air Coupler (95)
Magazine (79)
Trigger (59)
lift the Nailer and press it against the workpiece again. The tool must not cycle (re). If it fails to perform in the manner explained in bold, have it repaired by a qualied service techni­cian.
WARNING! Disconnect the Nailer from the air compressor whenever loading or servicing.
Figure 1
Safety Nosepiece (42)
3.
The Nailer should not re if Safety
Nosepiece (42) is not depressed against the workpiece.
4. Make sure Trigger (59) and Safety
Nosepiece (42) move freely, with­out sticking. Do not use nailer if Trigger or Safety sticks.
5. Connect air supply to the Air Coupler (95). Set the regulator at the recom­mended 70 to 120 PSI.
6. Test by depressing Safety Nosepiece (42) against the workpiece without pulling the Trigger. The Tool must
not cycle (re). If it cycles (res),
stop immediately and have it repaired
by a qualied service technician.
7. Hold tool away or off of workpiece. The Safety Nosepiece should return to its original position. Squeeze Trigger. The tool should not cycle (re). If the tool res, stop immedi- ately and have it repaired by a quali-
ed service technician.
8. Depress Safety Nosepiece against workpiece and squeeze Trigger. The tool must cycle (re) only once. Release the Trigger and squeeze it again. The tool must not cycle (re). With the Trigger held, carefully
WEAR ANSI-APPROVED IMPACT SAFETY GOGGLES WHEN RE­LOADING OR DOING ANY OTHER MAINTENANCE ON NAILER. Other people in work area must also wear ANSI-approved safety gog­gles.
Loading Nails
Tab (75)
Lock (88)
Figure 2
1.
Slide the Tab (75) back and the Lock (88) will hold it in place. See Figure 2, above.
2. Load a stick of nails (not included) into the top slot, making sure nail heads are facing up.
3. Be Careful. When Lock is released, the Tab will automatically and force-
fully slide forward. Keep your ngers
clear when releasing Lock.
4. Note: The Nailer may not work if there are only a few nails left in the tool. If there are only a few nails remaining, simply load another strip
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of nails into the Magazine behind the few remaining nails and the Nailer will be ready for further use.
Operating Nailer
Set proper angle of the Nailer for your application (a three step process):
34
o
o
28
Joint Plate (86)
21
o
Failure to properly adjust the nailer
can result in tool failure or damage.
Angle Adjustment Holes
Hex Bolt
21o28
1.
Pull back and engage the Tab (75),
o
Figure 3
34
o
Tab (75)
exposing three adjustment holes.
Loosen the hex bolt and slide it into the appropriate hole (21°, 28°, 34°). Retighten the hex bolt securely, making sure it ts into the appropri­ate hole properly. See Figure 3, above. Gently release the Tab.
Adjuster Knob (85)
Figure 5
Move Magazine so desired hole on Joint Plate (86) lines up with the nut on Magazine. See Figure 5, above.
Replace and tighten the Adjuster
Knob.
3. Inspect Pin’s (34) location. See Figure 6, below. If you are driving 21° angle nails, the Pin should be in the lower hole (position A). If you are driving 28° or 34° angle nails, the Pin should be in the upper hole (position B). If the Pin is in the wrong position, pull the Pin from its Washer (35), reposition the Bar Guide (36), and reinsert and secure the Pin and Washer. Before using Nailer, be sure Pin is properly secured.
1. The driving depth of a nail can be adjusted in two ways. First, by in­creasing or decreasing air pressure (never to exceed the maximum of 120 PSI). Secondly, by loosening the
Depth Screw (41) and adjusting the
Bracket A (40). We recommend you experiment in a scrap piece of mate-
rial to determine how far to adjust the
unit.
2. Attach air supply to Air Coupler. Start your air compressor and make sure it
Figure 4
2.
Remove the Adjuster Knob (85). See
is set to between the recommended 70-120 PSI.
Figure 4, above.
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3. To re, place the Safety Nosepiece of the Nailer on the workpiece. The
Nailer should not re if the Safety
Nosepiece is not depressed. Once depressed, quickly squeeze the Trigger once. Do not re repeat-
edly; nails could bounce off of one another causing injury. We recom-
mend practicing with a piece of scrap material.
b. Empty the Magazine (79) com-
pletely.
c. Try to re the Nailer into a piece of
scrap wood to ensure that there is no trapped air in the system.
d. Always leave Magazine open dur-
ing maintenance. The Magazine is spring-loaded and may cause
parts or a nail to y out of Nailer.
4. The Rubber Cover (43) provides a non-marring surface. If desired, the Rubber Cover may be removed to ex­pose the teeth on Safety Nosepiece. Doing so provides a nonslip surface and can improve accuracy.
1. If a nail is jammed in the discharge area, simply remove it with pliers.
2. If a nail is jammed in the magazine, pull the Tab (75) all the way back to the disengaged position. Using a screwdriver, attempt to release the
jammed nail by probing either or both
5. When nished, disconnect the Nailer from the air source.
Clearing Jams
WARNING! Anytime any maintenance or repairs are done (including clearing
jams), wear ANSI-approved impact safety goggles and appro­priate hearing protection. THEN:
a. Disconnect the Nailer from its air
supply.
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of the two openings in the maga­zine to release the nail. Pull out the
jammed nail and the remainder of the
nail strip that is still in the magazine.
3. Dispose of the remaining nail strip; it may be bent or damaged in some other way. Reload the magazine with a new nail strip.
4. Be careful. When pulling back
the Tab, it will spring forward with
force. Keep your ngers clear when
releasing.
5. If you are unable to clear the nail
jam using the method prescribed above, the tool should be taken to
a qualied service technician for
proper servicing.
User-Maintenance
User-Maintenance Instructions
Procedures not specically
explained in this manual must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn off the tool, detach the air supply, safely discharge any residual air pressure in the tool before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or leaking air occurs, have the problem corrected before further use.
TO PREVENT EXPLOSION: Lubricate the tool only
with specied lubricants.
Lubricate the air inlet using only pneumatic tool oil. Lubricate the internal mechanism using only white lithium grease. Other lubricants may damage the mechanism and may be
highly ammable, causing an
explosion.
WARNING! Anytime any maintenance or repairs are done, wear ANSI-approved
impact safety goggles and appropriate hearing protection. THEN:
a. Disconnect the Nailer from its air
supply.
b. Empty the Magazine (79) com-
pletely.
c. Try to re the Nailer into a piece of
scrap wood to ensure that there is no trapped air in the system.
d. Always leave Magazine open dur-
ing maintenance. The Magazine is spring-loaded and may cause
parts or a nail to y out of Nailer.
6. Dirt in the air supply is a major cause
of pneumatic tool wear. Use a lter in
the compressed air system for better performance and longer tool life.
7. Make sure Trigger (59) and Safety
Nosepiece (42) move freely, with­out sticking. Do not use nailer if Trigger or Safety Nosepiece sticks.
8. Wipe down exterior of the Nailer with a clean cloth before storing.
9. Store in a clean, dry and safe location out of reach of children.
REV 09e
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Problem Possible Causes Likely Solutions
Air leaking in Cylinder Cap (8).
Lack of power. Slow to cycle. Low power when shooting and returning.
Not shooting fasteners or only intermittent feeding.
Fastener is jammed in tool.
Troubleshooting
1. Loose Screw (6).
2. Gasket (9) is cracked or worn.
1. Tool is too dry.
2. Air pressure too low.
3. Exhaust blocked.
1. Damaged Torsion Spring (89).
2. Wrong size of fasteners.
3. Magazine (79) or Joint Plate (86) is dirty.
1. Driver channel is worn.
2. Feeder Shoe (73) is broken or worn.
3. Bent fasteners.
4. Nailer angle is not properly
adjusted for the correct angle
nail clip.
1. Tighten and recheck.
2. Replace Gasket.
1. Add about 3 drops of pneumatic tool oil into the Air Coupler (95).
2. Check to make sure regulator on air compressor is set between 70 PSI and 120 PSI.
3. Clean exhaust channel.
1. Replace Spring.
2. Use 2” to 3-1/2” Nails.
3. Clean Magazine and Plate.
1. Replace Driver Channel (30) and/or Driver (20).
2. Replace Feeder Shoe.
3. Remove bent fasteners. Replace with new fasteners.
4. Check all 3 angle adjustments as outlined on page 10.
Follow all safety precautions whenever diagnosing or servicing the
tool. Disconnect air supply before service.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
REV 08j
SKU 98751 For technical questions, please call 1-800-444-3353. Page 15
Parts List
PARTS LIST
PARTS LIST
Part Description Quantity
1 Screw 1 2 Spring Washer 3 3 Bushing 1 4 Exhaust Cover 1 5 Seal 1 6 Screw 3
7 Spring Washer 2 8A Cylinder Cap 1 9A O-Ring sealing 3 10 Washer 3 11 Valve Seat 1 12 Spring 2 13 O-Ring (M57.5 x 3.6) 1 14 O-Ring (M72.4 x 3.5) 2 15 Valve 1 16 Screw 1 17 Cylinder Seal 1 18 Collar 1 19 O-Ring (M54.4 x 4) 1 20 Driver 1 21 Cylinder 1 22 O-Ring (M67 x 3) 1 23 O-Ring (M60.25 x 2.5) 1 24 Restrictive Seal 1 25 O-Ring (M97.5 x 3.5) 1 26 Bumper A 1 27 Bumper B 1 28 Body 1 29 O-Ring (M62.3 x1.8) 1 30 Driver Channel 1 31 Spring Washer 1 32 Screw 1 33 Washer 1 34 Pin 1 35 Pin Washer 1 36 Bar Guide 1 37 Spring 1 38 Screw 1 39 Washer 2 40 Bracket A 1 41 Depth Screw 1 42 Safety 1 43 Rubber Cover 1 44 Spring Pin 1 45 Safe Guide 1 46 O-Ring (M20.3 x 2.5) 1 47 O-Ring (M20.3 x 1.5) 1 48 Valve Set 1
Part Description Quantity
49 O-Ring (M9.5 x 1.9) 1 50 O-Ring (M10.3 x 1.9) 1
51A Trigger Valve Head 1
52 O-Ring (M12.8 x 1.9) 1 53 Spring 1 54 O-Ring (M5.5 x 1.5) 2 55 Trigger Valve Stem 1 56 O-Ring (M24.8 x 2) 2 57 Trigger Valve Guide 1 58 Spring 1 59 Trigger 1 60 Seal 1 61 Trigger Pin 1 62 Nut 1 63 Washer 5 64 Screw 3 65 Turn Plate B 1 66 Bushing 1 67 Turn Plate A 2 68 Bushing 2 69 Screw 1 70 Coil Spring Base 1 71 Pin 1 72 Screw 1 73 Movable Feeder Shoe 1 74 Screw 1 75 Tab 1 76 Spring Washer 1 77 Joint Block 1 78 Screw 1 79 Magazine 1 80 Screw 1 81 Rail 1 82 Washer 1 83 Nut 2 84 Joint Guide 1 85 Adjuster Knob 1 86 Joint Plate 1 87 Support 1 88 Lock 1 89 Torsion Spring 1 90 Bushing 1 91 Nut 1 92 Soft Grip Sleeve 1 93 O-Ring (M65.4 X 2.5) 1 94 End Cap 1 95 Air Coupler 1
REV 10a
SKU 98751 For technical questions, please call 1-800-444-3353. Page 16
8A
9A
10
11
12
13
1
2
3
4
5
6
7
16
Parts Diagram
ASSEMBLY DIAGRAM
Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
14
15
14
17
18
19
20
21
22
23
24
25
26
27
31
32
33
34
35
38
39
40
28
41
29
30
39
42
43
36
37
67
44
68
45
60
39
69
66
64
46 47
48 49 50
51
52
53
54 55
54
56 57
63
58
64
92
65
59
63
70
61
71
84
63
85
62
95
94
93
91
7
62
63
86
6
83
2
82
6
83
2
82
81
63
77
75
74
73
12
63
87
76
64
90
89
78
REV 10a
88
80
79
SKU 98751 For technical questions, please call 1-800-444-3353. Page 17
90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We
shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special
or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection veries the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which vary from state to
state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
REV 10a
SKU 98751 For technical questions, please call 1-800-444-3353. Page 18
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