Harbor Freight Tools 98676 User Manual

Page 1
14” X 43” WOOD LATHE
Model
98676
WITH STAND
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2
CONTENTS
IMPORTANT SAFETY INFORMATION ......................................................3
GROUNDING ..............................................................................................7
EXTENSION CORDS ..................................................................................7
SYMBOLOGY .............................................................................................8
SPECIFICATIONS .......................................................................................8
UNPACKING ...............................................................................................9
ASSEMBLY INSTRUCTIONS .....................................................................9
WORK AREA SET UP ...............................................................................11
DEFINITION OF TERMS ...........................................................................11
ADJUSTMENTS ........................................................................................13
OPERATING INSTRUCTIONS ..................................................................13
MAINTENANCE AND SERVICING ...........................................................15
TROUBLESHOOTING ..............................................................................16
PARTS LIST ..............................................................................................17
PLEASE READ THE FOLLOWING CAREFULLY ....................................17
ASSEMBLY DIAGRAM .............................................................................18
WIRING DIAGRAM ...................................................................................19
WARRANTY INFORMATION ....................................................................19
Page 2SKU 98676 For technical questions, please call 1-800-444-3353.
Page 3
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operating, inspection, maintenance and cleaning pro­cedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no num­ber). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Power Tool Safety
Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in electric
shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the
warnings refers to your mains-
operated (corded) power tool.
Work area safety1.
Keep work area clean and well lit. a.
Cluttered or dark areas invite acci-
dents.
Do not operate power tools in b. explosive atmospheres, such as in
the presence of ammable liquids,
gases or dust. Power tools create
sparks which may ignite the dust or fumes.
Keep children and bystanders c. away while operating a power tool.
Distractions can cause you to lose
control.
Electrical safety2.
Power tool plugs must match the a. outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
Page 3SKU 98676 For technical questions, please call 1-800-444-3353.
Page 4
Unmodied plugs and matching out­lets will reduce risk of electric shock.
Avoid body contact with grounded b. surfaces such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
Do not expose power tools to rain c. or wet conditions. Water entering
a power tool will increase the risk of electric shock.
Do not abuse the cord. Never d. use the cord to unplug the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords in-
crease the risk of electric shock.
If operating a power tool in a damp e. location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of
a GFCI reduces the risk of electric
shock.
Personal safety3.
Stay alert, watch what you are do-a. ing and use common sense when operating a power tool. Do not use a power tool while you are tired
or under the inuence of drugs,
alcohol or medication. A moment
of inattention while operating power tools may result in serious personal injury.
Use safety equipment. Always b. wear ANSI-approved eye protec­tion. Safety equipment such as
NIOSH-approved dust mask/respira­tor, full face shield, heavy-duty work gloves, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Remove any adjusting key or c. wrench before turning the power tool on. A wrench or a key left at-
tached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper d. footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loose e. clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
If devices are provided for the con-f. nection of dust extraction and col­lection facilities, ensure these are connected and properly used. Use
of these devices can reduce dust-re-
lated hazards.
Power tool use and care4.
Do not force the power tool. Use a. the correct power tool for your ap­plication. The correct power tool will
do the job better and safer at the rate for which it was designed.
Do not use the power tool if the b. switch does not turn it on and off.
Any power tool that cannot be con­trolled with the switch is dangerous
and must be repaired.
Disconnect the plug from the c. power source before making any adjustments, changing accesso­ries, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool ac­cidentally.
Store idle power tools out of the d. reach of children and do not allow persons unfamiliar with the power
Page 4SKU 98676 For technical questions, please call 1-800-444-3353.
Page 5
tool or these instructions to oper­ate the power tool. Power tools are
dangerous in the hands of untrained
users.
Maintain power tools. Check for e. misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If dam­aged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
Keep cutting tools sharp and f. clean. Properly maintained cutting
tools with sharp cutting edges are
less likely to bind and are easier to
control.
Use the power tool, accessories g. and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use
of the power tool for operations differ­ent from those intended could result
in a hazardous situation.
Service6.
Have your power tool serviced by a.
a qualied repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
Lathe Safety Warnings
Maintain labels and nameplates on 1. the Lathe. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Do not run the Lathe without its cov-2. ers and guards in place.
Tighten all locks before operating.3.
Do not mount a split workpiece.4.
Use the lowest speed when starting a 5. new workpiece.
Always stop the Lathe at its slow-6. est speed. If the Lathe is run so fast that it vibrates, there is a risk that the workpiece will be thrown or the cut­ting tool jerked from your hands.
Always rotate the workpiece by hand 7. before turning on the Lathe. If the workpiece strikes the tool rest, it could split and be thrown out of the Lathe.
Do not allow cutting tools to bite into 8. the workpiece. The wood could be split or thrown from the Lathe.
Always position the tool rest above 9. the centerline of the Lathe when shaping a piece of stock.
Before attaching a workpiece to the 10. faceplate, always rough it out to make it as round as possible. This minimizes the vibrations while the piece is being turned. Always fasten the workpiece securely to the face­plate. Failure to do so could result in the workpiece being thrown away from the Lathe.
Remove all loose knots in the work-11. piece before mounting between the centers or on the faceplate.
Position your hands so they will not 12. slip onto the workpiece when the Lathe is running.
Use a brush or compressed air to 13. remove wood shavings; never your hands. The wood shavings will be sharp.
Page 5SKU 98676 For technical questions, please call 1-800-444-3353.
Page 6
Avoid unintentional starting. Prepare 14. to begin work before turning on the tool.
Do not reach across the Lathe while it 15. is running.
Industrial applications must follow 16. OSHA guidelines.
Do not use the Lathe if it is off-bal-17. ance, or the workpiece is not properly centered.
Only feed workpiece into a cutting 18. tool against the direction of rotation. The workpiece must always be rotat­ing toward you.
Do not leave the tool unattended 19. when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leav­ing.
This product is not a toy. Keep it out 20. of reach of children.
People with pacemakers should 21. consult their physician(s) before use. Electromagnetic elds in close prox­imity to heart pacemaker could cause pacemaker interference or pacemak­er failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter­rupter (GFCI) should also be imple­mented – it prevents sustained elec­trical shock.
other construction activities, contains chemicals known [to the State of Cali­fornia] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi­cally treated lumber Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety Code § 25249.5, et seq.)
The warnings, precautions, and in-23. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
Some dust created by power sand-22. ing, sawing, grinding, drilling, and
Page 6SKU 98676 For technical questions, please call 1-800-444-3353.
Page 7
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied
electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not
t the outlet, have a proper outlet installed by a qualied
electrician.
Grounded Tools: Tools with Three
Prong Plugs
This product
uses a
3-prong plug.
3-Prong Plug and Outlet
1. Tools marked with “Grounding Re­quired” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk
of electric shock. (See 3-Prong Plug
and Outlet.)
The grounding prong in the plug is 2. connected through the green wire in­side the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug
and Outlet.)
The tool must be plugged into an 3. appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong
Plug and Outlet.)
EXTENSION CORDS
Grounded1. tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.
As the distance from the supply outlet 2. increases, you must use a heavier gauge extension cord. Using exten­sion cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and pos­sible tool damage. (See Table A.) The smaller the gauge number of the wire, the greater the capacity of the cord. For ex­ample, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Table A.)
When using more than one exten-3. sion cord to make up the total length, make sure each cord contains at
Page 7SKU 98676 For technical questions, please call 1-800-444-3353.
Page 8
least the minimum wire size required.
(See Table A.)
SYMBOLOGY
If you are using one extension cord 4. for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
If you are using an extension cord 5. outdoors, make sure it is marked with
the sufx “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor use.
Make sure the extension cord is prop-6. erly wired and in good electrical con­dition. Always replace a damaged extension cord or have it repaired by
a qualied electrician before using it.
Protect the extension cords from 7. sharp objects, excessive heat, and damp or wet areas.
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
A
n0 xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions per Minute (RPM)
SPECIFICATIONS
Electrical Requirements
Lathe Type Wood Cutting
120 V~ / 60 Hz Power Cord: 18 AWG X 3C
9.6 No Load Amps
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS*
(120/240 VOLT)
EXTENSION CORD
NAMEPLATE
LENGTH
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A
25’
50’
75’
100’
* Based on limiting the line
voltage drop to ve volts at
150% of the rated amperes.
Motor 1.0 HP
Motor Speed 1720 RPM
Spindle Speeds (RPM)
Spindle Taper MT-2
Spindle Thread 1” Diameter x 8 TPI x 7/8” Long
Headstock Adjustments
150’
Tail Stock Quill Travel
Tail Stock Quill Taper
Tool Rest Travel 1-7/16”
Swing Over Bed 14-5/8”
Drive Method Belt & Pulley
Belt Type 0-625 V-Belt
Accessories
Net Weight 282.2 Pounds
670, 840, 1040, 1230, 1480, 1650, 1770, 2100, 2420, 2900
Rotates at 0°, 60°, 90°, 120°, 180°
2-7/16”
MT-2
3mm, 4mm, 6mm Hex Wrenches (1 ea.) Dead Center (Qty. 1) Faceplate (Qty. 1) Flat Wrenches (Qty. 2)
Page 8SKU 98676 For technical questions, please call 1-800-444-3353.
Page 9
UNPACKING
When unpacking, check to make sure
that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
Place the Bed (38) assembly on the 2. two Stand Legs (74, 78). Align the mounting holes in the Bed assembly with the mounting holes at the tops of the two Stand Legs. Secure the Bed assembly to the two Stand Legs using eight Screws (69), eight Spring Washers (75), and eight Nuts (33). Then set the Headstock (1) upon the Bed assembly. (See Figure A.)
ASSEMBLY INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch (71) of the Lathe to its “OFF” position and unplug the tool from its electrical outlet before assembling or making any adjustments.
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
NOTE: This product is very heavy 1. (282.2 lb.). The following assembly procedures will require at least two additional personnel and a proper lift­ing device.
HEADSTOCK
(1)
BED
(38)
STAND LEGS
SCREWS (69)
SPRING WASHERS (75)
NUTS (33)
(74, 78)
FIGURE A
To attach the Faceplate (2), use the 3. Push Out Rod (22) and Wrench (47)
to rmly thread the Faceplate onto
the Spindle (4). To attach a work­piece to the Faceplate, use the four Flat Head Brass Wood Screws (83).
(See Figures B below, and C next page.)
WRENCH
(47)
PUSH OUT ROD
(22)
HEADSTOCK
SPUR
(3)
FIGURE B
FACEPLATE
(2)
Page 9SKU 98676 For technical questions, please call 1-800-444-3353.
Page 10
To use the Headstock Spur (3) and 4.
FIGURE C
FACEPLATE
(2)
FLAT HEAD
BRASS WOOD
SCREWS
(83)
WOODSTOCK
(NOT INCLUDED)
HEADSTOCK HOLE
PUSH OUT ROD
(22)
FIGURE E
TAILSTOCK
HOLE
TAILSTOCK
SPUR
(61)
To install the Headstock Spur (3) 4. and Tailstock Spur (61), remove the Faceplate (2) from the Headstock Spindle (4) using the Push Out Rod (22) and Wrench (47). Insert the Headstock Spur into the Spindle hole. then insert the Tailstock Spur into the Tailstock hole. To remove either the Headstock Spur or Tailstock Spur insert the Push Out Rod into the hole at the opposite end of the Headstock or Tailstock. (See Figures D and E.)
WRENCH
(47)
PUSH OUT ROD
(22)
HEADSTOCK
SPUR
(3)
FIGURE D
FACEPLATE
(2)
FIGURE F
DIGITAL READOUT
(79)
SCREWS
(80)
6. The Lathe is now assembled.
(See Figure G.)
FIGURE G
To install the Digital Readout (79), 5. use the two Screws (80).
(See Figure F.)
Page 10SKU 98676 For technical questions, please call 1-800-444-3353.
Page 11
WORK AREA SET UP
Designate a work area that is clean 1. and well-lit. The work area must not allow access by children or pets to prevent injury and distraction.
holding a workpiece by mounting it between the centers of the headstock and the tailstock spindles.
Carriage: The assembly that moves the tool rest along the ways.
The Lathe will need to be located on 2. a surface capable of bearing the com­bined weight of the Lathe and intend­ed workpieces. The surface must be able to withstand the vibration gener­ated by the Lathe during operation.
The Lathe must be completely level, 3. left-to-right and front-to-back, or the Lathe will not rotate properly and may become damaged.
The unpainted surfaces are coated 4. with a waxy oil to protect them from corrosion during shipment. Remove the coating with a solvent cleaner or citrus-based degreaser. Avoid chlo­rine-based solvents since they will damage the paint.
Route the power cord along a safe 5. route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage.
Center: A precision ground ta­pered cylinder with a pointed tip and a Morse Taper shaft. Used in the tailstock to support the end of long workpieces. May also be used in the headstock spindle to support work between centers at both ends.
Center Drill: A short drill used to form pilot holes and countersunk holes.
Centerline: An imaginary line ex­tending from the center of the spindle through the center of the tailstock ram, representing the central axis of the lathe around which the work rotates.
Compound: Movable platform where the tool post is mounted; it can be set at an angle to the workpiece (also known as compound slide and com­pound rest).
DEFINITION OF TERMS
Apron: The front part of the carriage
assembly where the carriage hand­wheel is mounted.
Bed: Main supporting casting run­ning the length of the lathe
Between Centers: A dimension representing the maximum length of a workpiece that can be turned between centers. Also a method of
Compound Handwheel: The wheel used to move the compound slide in and out.
Cross Slide Handwheel: The wheel used to move the cross slide in and out (also called cross feed).
Faceplate: A metal plate with a at
face-mounted spindle to hold irregu­larly shaped work.
Facing: A lathe operation in which wood is removed from the end of a workpiece to create a smooth surface.
Page 11SKU 98676 For technical questions, please call 1-800-444-3353.
Page 12
Gib: An adjustable length of steel or brass with a diamond shaped cross­section that engages one side of the dovetail slide. Used to adjust the dovetail for optimum tightness and to compensate for wear.
Headstock: The main casting mounted on the left end of the bed where the spindle is mounted. Hous­es the spindle gears.
Tailstock Handwheel: Moves the tailstock in and out. Has a tapered internal bore to accept a #2 Morse Taper shank.
Tool Post: A device mounted on the compound that holds the cutting tool.
Turning: A lathe operation that re­moves wood from the outside diam­eter of the workpiece.
Morse Taper (MT): A taper of spe­cic dimensions used to mate match­ing male and female parts together tightly. The spindle has a #2 Morse Taper (MT-2) and the tailstock has a #2 Morse Taper (MT-2).
Saddle: An “H” shaped casting that rides along the ways. A main compo­nent of the carriage.
Spindle: Main rotating shaft on which the chuck is mounted. It pass­es through the headstock.
Spindle Through-hole: A dimen­sion indicating the minimum diameter of the hole that passes through the spindle. A workpiece with a diameter smaller than this can pass through the spindle to work on longer pieces.
Swing: A dimension representing the largest diameter workpiece that a lathe can rotate. The 14” x 43” Lathe has a 14-5/8” swing, meaning that the maximum size workpiece that can ro­tate without hitting the bed is 14-5/8” in diameter.
Tailstock: Assembly that slides along the ways and can be locked in place. Used to hold long workpieces in place or to mount a drill chuck.
Ways: Surface along the top of the bed on which the saddle rides. The ways are aligned with the centerline of the lathe.
ADJUSTMENTS
The Headstock (1) has 1. ve preset positions:
setting for all spindle turning ap- plications.
60°, 90°, and 120° for use when making Faceplate turnings.
180° for use when making Face- plate turnings when using the Ex­tension Bed and Toolrest.
To set the Headstock (1) at the de-2. sired position, turn the Angular Set­ting Assembly (45) until you have completed at least one rotation.
Pull out the Eccentric Rod (25). Ro-3. tate the entire Headstock (1) clock­wise to the desired position. The Headstock will be locked in position
when it “clicks” into one of the ve
preset settings. Then retighten the Angular Setting Assembly (45).
(See Figure H.)
Page 12SKU 98676 For technical questions, please call 1-800-444-3353.
Page 13
FIGURE H
ECCENTRIC
ROD
(25)
ANGULAR
SETTING
ASSY.
(45)
OPERATING INSTRUCTIONS
The Lathe features a yellow Safety 1. Switch on the Power Switch (71) to prevent unauthorized use. To turn the Lathe on, plug the Power Cord (76) into the nearest 120 volt, ground­ed, electrical outlet.
Insert the Safety Switch into the 2. Power Switch. Move the Power Switch to the “ON” position. To turn the Lathe off, move the Power Switch to the “OFF” position. To lock the Power Switch in the “OFF” position, remove the Safety Switch and store it in a safe location. (See Figure I.)
FIGURE I
POWER SWITCH (71)
3. The Motor (13) of the Lathe must be running before you can use the Speed Control Lever (48-4).
The Speed Control Lever (48-4) can 4. be turned to one of the ten xed speeds (670, 840, 1040, 1230, 1480, 1650, 1770, 2100, 2420, 2900 RPM).
To set the speed, pull back on the 5. Speed Control Lever (48-4) and ro-
tate the Lever to the next xed speed.
Use the Speed Label (49) to choose the desired Lathe speed.
Turn the Speed Control Lever (48-4) 6. clockwise to increase the speed, and turn the Lever counterclockwise to decrease the speed.
You must move the Speed Control 7. Lever (48-4) to the lowest speed set­ting before turning the Power Switch (71) off. Otherwise, damage to the
Lathe may occur. (See Figures J and K.)
Page 13SKU 98676 For technical questions, please call 1-800-444-3353.
Page 14
TAILSTOCK SPINDLE (62)
SPEED CONTROL
LEVER
(48-4)
FIGURE J
FIGURE K
SPEED LABEL
(49)
Loosen the Tailstock Lock Handle 8. (59) to move the Tailstock (65). Push the Tailstock to the desired position on the Bed (38). Then retighten the Tailstock Lock Handle to lock the Tail­stock in position. (See Figure L.)
The Tailstock Spindle (62) can extend 9. up to 2-7/16” from the Tailstock (65) housing. You can move the Tailstock Spindle (62) by loosening the Handle Assembly (64) and then turning the Handle Wheel (67). Make sure to retighten the Handle Assembly prior to turning on the Lathe.
(See Figure L.)
HANDLE ASSY.
HANDLE
WHEEL
(67)
TAILSTOCK LOCK HANDLE
(64)
(59)
FIGURE L
The Tool Rest (60) can be used with 11. or without the Extension Tool Rest (58). (See Figure M, next page.)
To move the Tool Rest Body (56), 12. loosen the Handle Assembly (57), and move the Body to the left or right and back or forth. Then retighten the Handle Assembly when the Tool Rest Body is in the desired position.
(See Figure M, next page.)
When using the Extension Tool Rest 13. (58), make the necessary adjust­ments using the two Handle Assem­blies (57) to position the Tool Rest (60). (See Figure M, next page.)
Tighten the Handle Assemblies (57) 14. and make sure there is adequate clearance between the workpiece and the Tool Rest assembly before turning on the Lathe.
(See Figure M, next page.)
The Tailstock Spindle (62) is hollow 10. and can be accessed from the Han­dle Wheel (67) end. Use the Push Out Rod (22) to remove the center cup or to drill holes through the center of a workpiece. (See Figure L.)
Page 14SKU 98676 For technical questions, please call 1-800-444-3353.
Page 15
TOOL REST (60)
EXTENSION TOOL REST
(58)
TOOL REST BODY
(56)
HANDLE ASSY.
(57)
HANDLE ASSY.
HANDLE ASSY.
FIGURE M
(57)
(57)
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch (71) of the Lathe to its “OFF” position and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.
15. The Tool Rest (60) can also be repo­sitioned to the Extension Tool Rest (58) for use on outboard turnings.
(See Figure N.)
IMPORTANT: Make sure the Tool 16. Rest (60) is adjusted as close to the workpiece as possible. Rotate the workpiece by hand to check clear­ance before turning on the Lathe.
TOOL REST (60)
EXTENSION TOOL REST
(58)
FIGURE N
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
BEFORE EACH USE, inspect the gen-1. eral condition of the Lathe. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation.
AFTER USE,2. clean external surfaces of the tool with clean cloth.
DAILY, lubricate all external moving 3. parts with ISO 68 or SAE 20W oil.
Lubricate the Tailstock oiling point ev-4.
ery ve uses, or once per week if used
MAINTENANCE AND
SERVICING
frequently.
5. WARNING! If the Power Cord (76) of this Lathe is damaged, it must be
Procedures not specically
explained in this manual
replaced only by a qualied service
technician.
must be performed only by a
qualied technician.
Page 15SKU 98676 For technical questions, please call 1-800-444-3353.
Page 16
TROUBLESHOOTING
Problem Possible Cause Possible Solution
Quality of cut is poor. Cutting tool is above workpiece 1.
Excessive vibration when turning thin workpieces.
Excessive vibration when turning larger workpieces or bowls.
Lathe will not turn on. Speed control lever not in its 1.
Lathe will not turn off. Damaged or faulty power switch 1.
Follow all safety precautions whenever diagnosing or servicing the Lathe.
center line.
Lathe speed too slow.2.
Cutting tool is dull.3.
Cutting too aggressively.4.
Cutting too aggressively.1. Use a lighter touch.1.
Headstock and/or tailstock 1. improperly located at ends of workpiece.
Workpiece is unbalanced.2.
lowest speed setting.
Electrical outlet not working or is 2. of wrong voltage.
Blown fuse or tripped circuit 3. breaker.
and/or internal wiring.
Lower cutting tool to center line 1. of workpiece.
Increase lathe speed.2.
Sharpen or replace cutting tool.3.
Use a lighter touch.4.
Check for proper workpiece 1. centers.
Cut off stock until workpiece is 2. balanced.
Make sure speed control lever 1. is turned to its lowest speed setting.
Make sure lathe is plugged into 2. a working, 120 volt, grounded, electrical outlet.
Replace fuse or reset circuit 3. breaker.
Unplug the lathe from its 1. electrical outlet immediately. Do not operate lathe until it is
repaired by a qualied service
technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 16SKU 98676 For technical questions, please call 1-800-444-3353.
Page 17
PARTS LIST
NO. DESCRIPTION Q’TY
1 HEADSTOCK 1
2 FACEPLATE 1
3 HEADSTOCK SPUR 1
4 SPINDLE 1
5 KEY 1
6 BEARING 2
7 "C"RING 2
8 SPRING 1
9 BRACKET-SHIFTING LEVER 1
10 "C"RING 1
11 "C"RING 1
12 "C"RING 1
13 MOTOR 1
14 KEY 1
15 SCREW 1
16 COVER-MOTOR 1
17 PULLEY-MOTOR(RIGHT) 1
18 PULLEY-MOTOR(LEFT) 1
19 SPRING 1
20 SLEEVE 1
21 "C"RING 2
22 PUSH-OUT ROD 1
23 KNOB 2
24 "C"RING 3
25 ECCENTRIC ROD 1
26 SCREW 1
27 "C"RING 1
28 PULLEY-SPINDLE(LEFT) 1
29 V-BELT 1
30 PULLEY-SPINDLE(RIGHT) 1
31 BEARING 1
32 NUT-LOCK 1
33 NUT 9
34 CLAMP 2
35 NUT M4 2
36 "C"RING 1
37 TURNING BASE 1
38 BED 1
39 BAFFLE 2
40 SCREW 4
41 HEX WRENCH 4
42 BOLT-A 1
43 CLAMP-A 1
44 HEX NUT 3
45 ANGULAR SETTING ASSEMBLY 1
46 SCREW 2
NO. DESCRIPTION Q’TY
47 WRENCH 1
48 GEAR ASSEMBLY 1
48-1 SPRING BASE 1
48-2 KNOB 1
48-3 BOLT 1
48-4 SPEED CONTROL LEVER 1
48-5 SPRING--A 1
48-6 SCREW 1
48-7 PIN 1
48-8 SPRING--B 1
48-9 PLATE 1
48-10 GEAR 1
49 SPEED LABEL 1
50 INSTRUCTION MANUAL 1
51 HEX SCREW 3
52 BACK 1
53 BOLT-B 2
54 CLAMP-B 2
55 ECCENTRIC ROD 1
56 TOOL REST BODY 1
57 HANDLE ASSEMBLY 2
58 EXTENSION TOOL REST 1
59 LOCK HANDLE-TAILSTOCK 1
60 TOOL REST 1
61 TAILSTOCK SPUR 1
62 TAILSTOCK SPINDLE 1
63 TAIL STOCK SCREW 1
64 HANDLE ASSEMBLY 1
65 TAILSTOCK 1
66 WASHER 1
67 HANDLE WHEEL 1
68 SCREW 1
69 SCREW 1
70 SWITCH BOX 1
71 SWITCH 1
73 SCREW 2
74 STAND LEG--I 1
75 SPRING WASHER 8
76 POWER CORD 1
77 MOTOR POWER WIRE 1
78 STAND LEG--II 1
79 DIGITAL READOUT 1
80 SCREW 2
81 SCREW 2
82 BASE 1
Page 17SKU 98676 For technical questions, please call 1-800-444-3353.
Page 18
ASSEMBLY DIAGRAM
Page 18SKU 98676 For technical questions, please call 1-800-444-3353.
Page 19
WIRING DIAGRAM
DIGITAL READOUT
SWITCH
L
N
PE
SPINDLE SPEED SENSOR
MOTOR
LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and dura­bility standards, and warrants to the original purchaser that for a period of ninety days from date of pur­chase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equip­ment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IM­PLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the mer-
chandise. If our inspection veries the defect, we will either repair or replace the product at our election
or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replace­ment. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which vary from
state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as
replacement parts.
Page 19SKU 98676 For technical questions, please call 1-800-444-3353.
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