Harbor Freight Tools 98579 User Manual

BICYCLE REPAIR STAND
WITH TOOL TRAY
Model
98579
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Cover Revised 09l
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
Assembly Precautions
Assemble only according to these 1. instructions. Improper assembly can create hazards.
Wear ANSI-approved safety goggles and 2. heavy-duty work gloves during assembly.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Keep assembly area clean and well lit.3. Keep bystanders out of the area during 4.
assembly. Do not assemble when tired or when 5.
under the inuence of drugs or
medication.
Use Precautions
This product is not a toy. Do not allow 1. children to play with or near this item.
Use as intended only. Do not use with 2. electric or motorized bicycles. Do not use for aircraft purposes.
Wear ANSI-approved safety goggles and 3. heavy-duty work gloves during use.
Inspect before every use; do not use if 4. parts are loose or damaged.
Maintain product labels and nameplates. 5. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Have your Stand serviced by a qualied 6. repair person using only identical replacement parts. This will ensure that the safety of the Stand is maintained.
NOTICE is used to
address practices not related to personal injury.
Page 2 For technical questions, please call 1-800-444-3353. SKU 98579
Only use the Stand on a at, dry, level 7. surface capable of supporting the weight of the Stand and its load.
Do not exceed the Stand’s maximum 8. load capacity of 66 pounds. Beware of dynamic loading! Suddenly dropping load may create for a brief instance an excess load which may result in personal injury and/or property damage.
Do not move the Stand with a load 9. attached. The Stand could tip over, resulting in personal injury and/or property damage.
Do not allow anyone to sit or stand on 10. this Stand.
Do not leave the Stand unattended when 11. it is under a load. Remove the load before leaving. Do not use to support loads for extended periods of time.
The warnings and instructions discussed 12. in instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by operator that common sense and caution are factors which cannot be built into product, but must be supplied by operator.
SAVE THESE
INSTRUCTIONS.
Page 3For technical questions, please call 1-800-444-3353.SKU 98579
SPECIFICATIONS
Weight Capacity 66 lb. Bicycle Capacity 1 Dimensions 24-3/4” L x 37-1/2” W x 41-1/2” H
UNPACKING
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
FIGURE B
HEAD BAR (6)
NUT (9)
BOLT (8)
LEG (5)
2. Attach the Head Bar (6) to end of the Leg (5), using two Bolts (8) and two Nuts (9). Repeat this procedure for the remaining Head Bar and Leg. (See Figure B.)
FIGURE C
NUT (9)
BOLT (8)
ASSEMBLY INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the
parts listed in following pages, refer to Assembly Diagram near end of manual.
FOOT (2)LEG (5)
BOLT (8)
FIGURE A
NUT (9)
TOP
SADDLE (21)
HEAD
BAR (6)
3. Attach the Top Saddle (21) to both ends of the Head Bars (6), using four Bolts (8) and four Nuts (9). (See Figure C.)
SOCKET
HEAD
SCREW (12)
KNOB
NUT (11)
1. Attach the Leg (5) to the Foot (2), using
FIGURE D
two Bolts (8) and two Nuts (9). Repeat this procedure for the remaining Leg and Foot. (See Figure A.)
4. Attach the Connector (23) to the upper portions of the two Head Bars (6) using one Bolt (8), one Nut (9), one Knob Nut (11), and one Socket Head Screw (12).
(See Figure D.)
Page 4 For technical questions, please call 1-800-444-3353. SKU 98579
FIGURE H
PROTECTOR
BOLT (8)
(22)
FIGURE E
5. Attach the Protector (22) to the crossbeam of the Head Bar (6), using one Bolt (8) and one Nut (9). Repeat this procedure for the remaining Protector and Head Bar. (See Figure E.)
MOUNTING
FIGURE F
SCREWS (17)
CURVE (10)
ADJUSTABLE
SADDLE (18)
HEAD
BAR (6)
NUT (9)
CONNECTOR
(23)
KNOB
BOLT (16)
BRAKE CAP (24)
8. Secure the Mounting Curve (10) in position, using one Knob Bolt (16) and one Brake Cap (24). (See Figure H.)
FIGURE I
KNOB
BOLT (16)
MOUNTING CURVE (10)
FRONT WHEEL
STABILIZERS (15)
6. Attach the Adjustable Saddle (18) to the Mounting Curve (10), using two Screws (17). (See Figure F.)
FIGURE G
MOUNTING CURVE (10)
7. Position the Mounting Curve (10) as shown. (See Figure G.)
KNOB
NUT (11)
9. Attach the two Front Wheel Stabilizers (15) to the Mounting Curve (10), using one Knob Nut (11) and one Knob Bolt (16). (See Figure I.)
Page 5For technical questions, please call 1-800-444-3353.SKU 98579
MOUNTING CURVE (10)
SPRING (14)
FIGURE J
FIGURE L
SPRING
(14)
HOOK
CLAMP (19)
SPACER
(13)
SOCKET HEAD
SCREW (12)
10. Attach the Spring (14) to the Mounting Curve (10), using one Socket Head Screw (12) and one Spacer (13).
(See Figure J.)
HOOK
FIGURE K
MOUNTING CURVE (10)
CLAMP (19)
CLAMP
KNOB (7)
12. Insert the end of the Spring (14) into the hole in the Hook Clamp (19).
(See Figure L.)
HEAD BAR
(6)
HEAD BAR
(6)
FIGURE M
TRAY (25)
11. Attach the Hook Clamp (19) to the
Bars (6) as shown. (See Figure M.)
Mounting Curve (10). Attach the Clamp Knob (7) to the Hook Clamp.
(See Figure K.)
Page 6 For technical questions, please call 1-800-444-3353. SKU 98579
13. Attach the Tray (25) to the two Head
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
FIGURE O
Locate the Stand on a clean, dry, at, 1. and level surface capable of supporting the weight of the Stand, bicycle, bicycle parts, tools, etc.
ADJUSTABLE
SADDLE (18)
TOP
SADDLE (21)
FIGURE N
KNOB
BOLT (16)
4. To swivel the bicycle upward or downward loosen the Knob Bolt (16). Move the bicycle to the desired position. Then retighten the Knob Bolt.
(See Figure O.)
When nished repairing the bicycle, 5. loosen the Clamp Knob (7) and remove the Hook Clamp (19) from the bicycle frame. With assistance, remove the bicycle from the Stand. (See Figure K.)
Store the Stand in a clean, dry, and safe 6. location out of reach of children and other unauthorized persons.
2. With assistance, set the bicycle on the Stand, making sure the frame of the bicycle is resting on the Adjustable Saddle (18) and Top Saddle (21). Then adjust the Clamp Knob (7) so that the
Hook Clamp (19) ts tightly over the
bicycle frame. (See Figures N and O.) Swing the two Front Wheel Stabilizers 3.
(15) next to the front wheel of the bicycle to limit its movement while you work on the bicycle.
REV 09l
Page 7For technical questions, please call 1-800-444-3353.SKU 98579
MAINTENANCE AND
PLEASE READ THE
SERVICING
 Proceduresnotspecically
explained in this manual must
beperformedonlybyaqualied
technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Remove any load from the Stand before performing any inspection, maintenance, or cleaning procedures.
BEFORE EACH USE, inspect the 1. general condition of the Stand. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation.
PERIODICALLY: Lubricate all moving 2. parts with a light grease or machine oil.
AFTER USE,3. clean external surfaces of the Stand with clean cloth and mild detergent. Do not use solvents.
FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/ OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here: __________________________________
Note: If product has no serial number, record
month and year of purchase instead.
Note: Some parts are listed and shown for
illustration purposes only, and are not available individually as replacement parts.
Store the Stand in a clean, dry, safe 4. location out of reach of children and other unauthorized persons.
Page 8 For technical questions, please call 1-800-444-3353. SKU 98579
PARTS LIST & ASSEMBLY DIAGRAM
Part Description Qty.
1 Foot Cover 1 2 Foot 2 3 Tube Cap 9 4 Tube Cap 4 5 Leg 2 6 Head Bar 2 7 Clamp Knob 1 8 Bolt (M8x70) 11 9 Nut (M8) 10
Part Description Qty.
10 Mounting Curve 1 11 Knob Nut (M8) 2 12 Socket Head Screw 1 13 Spacer 1 14 Spring 1 15 Front Wheel Stabilizer 2 16 Knob Bolt 2 17 Screw 2 18 Adjustable Saddle 1
Part Description Qty.
19 Hook Clamp 1 20 Knob Bolt (M8x70) 2 21 Top Saddle 1 22 Protector 2 23 Connector 1 24 Brake Cap 1 25 Tray 1
Page 9For technical questions, please call 1-800-444-3353.SKU 98579
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