Harbor Freight Tools 98265 Product manual

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures� Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number)� Keep this manual and the receipt in a safe and dry place for future reference�

1.5 HORSEPOWER

7" BRIDGE

TILE SAW

REV 15d

Note: Stand and Diamond Blade sold separately�

When unpacking, make sure that the product is intact

and undamaged� If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible�

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools�

Diagrams within this manual may not be drawn proportionally� Due to continuing

improvements, actual product may differ slightly from the product described herein�

Tools required for assembly and service may not be included�

Email our technical support at: productsupport@harborfreight.com

Visit our website at: http://www.harborfreight.com

Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.

Table of Contents

Safety �� 3 Setup - Before Use: �� 8 Setup �� 8

SAFETY OPERATION MAINTENANCESETUP

Operation �� 10

Maintenance �� 12 Parts Lists and Diagrams �� 14 Warranty �� 20

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol� It is used to alert you to potential

personal injury hazards� Obey all safety messages that

follow this symbol to avoid possible injury or death�

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury�

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury�

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury�

Addresses practices not related to personal injury�

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IMPORTANT SAFETY INFORMATION

General Tool Safety Warnings

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

1� KEEP GUARDS IN PLACE and in working order�

2� REMOVE ADJUSTING KEYS AND

WRENCHES� Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on�

3� KEEP WORK AREA CLEAN�

Cluttered areas and benches invite accidents�

4� DON’T USE IN DANGEROUS ENVIRONMENT�

Don’t use power tools in damp or wet locations, or expose them to rain� Keep work area well lighted�

5� KEEP CHILDREN AWAY� All visitors should

be kept safe distance from work area�

6� MAKE WORKSHOP KID PROOF with padlocks,

master switches, or by removing starter keys�

7� DON’T FORCE TOOL� It will do the job better

and safer at the rate for which it was designed�

8� USE RIGHT TOOL� Don’t force tool or attachment

to do a job for which it was not designed�

Table A: RECOMMENDED MINIMUM WIRE

GAUGE FOR EXTENSION CORDS (120 VOLT)

NAMEPLATE

AMPERES

(at full load)

0 – 6 18 16 16 14

6�1 – 10 18 16 14 12

10�1 – 12 16 16 14 12

12�1 – 16 14 12 Do not use.

9� USE PROPER EXTENSION CORD� Make sure your

extension cord is in good condition� When using an extension cord, be sure to use one heavy enough to carry the current your product will draw� An undersized cord will cause a drop in line voltage resulting in loss of power and overheating� Table A shows the correct size to use depending on cord length and nameplate ampere rating� If in doubt, use the next heavier gauge� The smaller the gauge number, the heavier the cord�

10� WEAR PROPER APPAREL� Do not wear

loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts� Nonslip footwear is recommended� Wear protective hair covering to contain long hair�

EXTENSION CORD

LENGTH

25′ 50′ 100′ 150′

11� ALWAYS USE SAFETY GLASSES� Also use

face or dust mask if cutting operation is dusty� Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses�

12� SECURE WORK� Use clamps or a vise to

hold work when practical� It’s safer than using your hand and it frees both hands to operate tool�

13� DON’T OVERREACH�

Keep proper footing and balance at all times�

14� MAINTAIN TOOLS WITH CARE� Keep

tools sharp and clean for best and safest performance� Follow instructions for lubricating and changing accessories�

15� DISCONNECT TOOLS before servicing;

when changing accessories, such as blades, bits, cutters, and the like�

16� REDUCE THE RISK OF UNINTENTIONAL

STARTING� Make sure switch is in off position before plugging in�

17� USE RECOMMENDED ACCESSORIES�

Consult the owner’s manual for recommended accessories� The use of improper accessories may cause risk of injury to persons�

18� NEVER STAND ON TOOL�

Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted�

19� CHECK DAMAGED PARTS� Before further use

of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation� A guard or other part that is damaged should be properly repaired or replaced�

20� DIRECTION OF FEED�

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only�

21� NEVER LEAVE TOOL RUNNING UNATTENDED�

TURN POWER OFF� Don’t leave tool until it comes to a complete stop�

SAFETYOPERATIONMAINTENANCE SETUP

Page 3For technical questions, please call 1-888-866-5797.Item 98265

Grounding Instructions

SAFETY OPERATION MAINTENANCESETUP

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:

110-120 VAC Grounded Tools: Tools with Three Prong Plugs

1� In the event of a malfunction or breakdown,

grounding provides a path of least resistance for electric current to reduce the risk of electric shock� This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug� The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances�

2� Do not modify the plug provided – if it will

not fit the outlet, have the proper outlet installed by a qualified electrician�

3� Improper connection of the equipment-grounding

conductor can result in a risk of electric shock� The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor� If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal�

4� Check with a qualified electrician or service

personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded�

5� Use only 3-wire extension cords that

have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug�

6� Repair or replace damaged or

worn cord immediately�

Grounding

125 VAC 3-Prong Plug and Outlet

(for up to 125 VAC and up to 15 A)

7� This tool is intended for use on a circuit that has

an outlet that looks like the one illustrated above in 125 VAC 3-Prong Plug and Outlet� The tool has a grounding plug that looks like the plug illustrated above in 125 VAC 3-Prong Plug and Outlet�

8� The outlet must be properly installed and grounded

in accordance with all codes and ordinances�

9� Do not use an adapter to connect

this tool to a different outlet�

Tile Saw Safety Warnings

For Your Own Safety Read Instruction

Manual Before Operating Saw

1� Wear eye protection�

2� Use saw-blade guard and spreader

for every operation for which it can be used, including all through sawing�

3� Keep hands out of the line of saw blade�

4� Use an appropriate push-stick when required�

5� Know how to reduce risk of kickback�

6� Do not perform any operation freehand�

7� Never reach around or over saw blade�

8� Make sure the workpiece is supported

at all times while sawing�

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9� To properly understand all safety warnings,

be familiar with the following safety terms and equipment:

a� Featherboard – A block with “fingers” that hold

the workpiece against the fence while sawing�

b� Through-sawing – A cut made from one side of

a tile to the opposite side, without stopping�

c� Freehand – Feeding a workpiece through the

saw without using a fence or guided support to guide it� NOT A SAFE METHOD.

d� Kerf – The gap made by the

saw in the workpiece�

e� Kickback – A sudden reaction to a pinched,

bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator�

f� Spreader – A metal plate that follows the

saw blade to keep the kerf (gap) from closing on the saw blade� Spreaders, except riving knives, must be aligned to the blade after blade adjustment to prevent binding�

g� Riving Knife – A spreader mounted on

the same mechanism as the blade� Generally more effective than simple spreaders�

10� As noted previously, Kickback is a sudden reaction

to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator� Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below:

• Fence must be completely parallel to the saw blade�

• Workpiece must be free from flaws and from foreign objects�

11� Do not use a dull or damaged blade�

12� Maintain control of the workpiece� Do not

allow the workpiece to rest against the moving blade without holding onto it�

• If the blade binds or a cut is interrupted, turn off the power switch and hold the workpiece still until the blade stops� Correct the cause of blade binding before proceeding�

• Before continuing an unfinished cut, center the blade in the pre-cut kerf and check that the saw is not engaged into the workpiece before turning on the saw�

• Push the tile past the blade prior to release�

13� Check guards for proper operation with saw

disconnected from power before each use� Do not disable any guard� Do not operate saw if any movable guard does not move freely and close instantly� Make sure any movable guard does not touch the blade in all angles, depths of cut, and positions�

14� Keep the guard in place while through-sawing�

Verify that the spreader lines up with the blade to prevent binding�

15� POSITION OF TILE SAW

SAFETYOPERATIONMAINTENANCE SETUP

1� To avoid the possibility of the tool plug or

receptacle getting wet, position tile saw to one side of a wall mounted receptacle to prevent water from dripping onto the receptacle or plug� The user should arrange a “drip loop” in the cord connecting the saw to a receptacle� The “drip loop” is that part of the cord below the level of the receptacle, or the connector if an extension cord is used, to prevent water traveling along the cord and coming in contact with the receptacle�

2� If the plug or receptacle does get wet, DON’T unplug

the cord� Disconnect the fuse or circuit breaker that supplies power to the tool� Then unplug and examine for presence of water in the receptacle�

EXTENSION CORDS

3� Use only extension cords that are intended for

outdoor use� These extension cords are identified by a marking “Acceptable for use with outdoor tools; store indoors while not in use�” Use only extension cords having an electrical rating not less than the rating of the product� Do not use damaged extension cords� Examine extension cord before using and replace if damaged� Do not abuse extension cords and do not yank on any cord to disconnect� Keep cord away from heat and sharp edges� Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord�

4� WARNING – To reduce the risk of electrocution,

keep all connections dry and off the ground� Do not touch plug with wet hands�

5� Ground Fault Circuit Interrupter (GFCI) protection

should be provided on the circuit(s) or outlet(s) to be used for the tile saw� Receptacles are available having built-in GFCI protection and may be used for this measure of safety�

6� DO NOT OPERATE WITH ANY GUARD

DISABLED, DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.

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7� The use of accessories or attachments not

recommended by the manufacturer may result in a risk of injury to persons�

8� When servicing use only identical replacement parts�

9� Do not depress the spindle lock when

SAFETY OPERATION MAINTENANCESETUP

starting or during operation�

10� Only use safety equipment that has been approved

by an appropriate standards agency� Unapproved safety equipment may not provide adequate protection� Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area�

11� Stay alert, watch what you are doing and use

common sense when operating a power tool� Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication� A moment of inattention while operating power tools may result in serious personal injury�

12� Industrial applications must follow OSHA guidelines�

13� Maintain labels and nameplates on the tool�

These carry important safety information� If unreadable or missing, contact Harbor Freight Tools for a replacement�

14� Avoid unintentional starting�

Prepare to begin work before turning on the tool�

16� WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction activities, contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm� Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement or other masonry products

• Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work� To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles� (California Health & Safety Code § 25249�5, et seq.)

17� WARNING: The cord of this product contains

lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm� Wash hands after handling� (California Health & Safety Code § 25249�5, et seq.)

18� WARNING: This product contains di (2-ethylhexyl)

phthalate (DEHP), a chemical known to the State of California to cause cancer and birth defects or other reproductive harm� (California Health & Safety Code § 25249�5, et seq.)

15� People with pacemakers should consult their

physician(s) before use� Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure�

Vibration Safety

This tool vibrates during use� Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders� To reduce the risk of vibration-related injury:

1� Anyone using vibrating tools regularly or for an

extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use� Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool� If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible�

19� The warnings, precautions, and instructions

discussed in this instruction manual cannot cover all possible conditions and situations that may occur� It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator�

2� Do not smoke during use� Nicotine reduces

the blood supply to the hands and fingers, increasing the risk of vibration-related injury�

3� Use tools with the lowest vibration when there

is a choice between different processes�

4� Include vibration-free periods each day of work�

5� Grip workpiece as lightly as possible (while still

keeping safe control of it)� Let the tool do the work�

6� To reduce vibration, maintain the tool as

explained in this manual� If any abnormal vibration occurs, stop use immediately�

SAVE THESE INSTRUCTIONS.

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