Harbor Freight Tools 97896 User Manual

10” TABLE SAW
2.4 HP / 120 V~ / 15 A
Model
97896
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10h
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
NOTICE is used to
address practices not
related to personal injury.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
General Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions for future reference.
KEEP GUARDS IN PLACE and in 1. working order.
REMOVE ADJUSTING KEYS AND 2. WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered 3. areas and benches invite accidents.
DON’T USE IN DANGEROUS 4. ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
KEEP CHILDREN AWAY. All visitors 5. should be kept safe distance from work area.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
MAKE WORKSHOP KID PROOF 6. with padlocks, master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the job 7. better and safer at the rate for which it was designed.
Page 2For technical questions, please call 1-800-444-3353.SKU 97896
USE RIGHT TOOL. Don’t force tool or 8. attachment to do a job for which it was not designed.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
DON’T OVERREACH. Keep proper 13. footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep 14. tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS before servicing; 15. when changing accessories, such as blades, bits, cutters, and the like.
REDUCE THE RISK OF 16. UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.
USE PROPER EXTENSION CORD. 9. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Table A shows
the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
WEAR PROPER APPAREL. Do not wear 10. loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
ALWAYS USE SAFETY GLASSES. Also 11. use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise 12. to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
USE RECOMMENDED ACCESSORIES. 17. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
NEVER STAND ON TOOL. Serious 18. injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK DAMAGED PARTS. Before 19. further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
DIRECTION OF FEED. Feed work into 20. a blade or cutter against the direction of rotation of the blade or cutter only.
NEVER LEAVE TOOL RUNNING 21. UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
Page 3For technical questions, please call 1-800-444-3353.SKU 97896
GROUNDING INSTRUCTIONS
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
3-pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn cord 6. immediately.
110-120 V~ Grounded Tools: Tools
with Three Prong Plugs
In the event of a malfunction or 1. breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided – if it will 2.
not t the outlet, have the proper outlet installed by a qualied electrician.
Improper connection of the equipment-3. grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Grounding
Pin
125 V~ 3-Prong Plug and Outlet
(for up to 125 V~ and up to 15 A)
This tool is intended for use on a circuit 7. that has an outlet that looks like the one illustrated above in 125 V~ 3-Prong Plug and Outlet. The tool has a grounding plug that looks like the plug illustrated above in 125 V~ 3-Prong Plug and Outlet.
The outlet must be properly installed and 8. grounded in accordance with all codes and ordinances.
Do not use an adapter to connect this 9. tool to a different outlet.
110-120 V~ Double Insulated Tools:
Tools with Two Prong Plugs
Check with a qualied electrician or 4. service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that 5. have 3-prong grounding plugs and
Outlets for 2-Prong Plug
To reduce the risk of electric shock, 1. double insulated equipment has a polarized plug (one blade is wider than
Page 4For technical questions, please call 1-800-444-3353.SKU 97896
the other). This plug will t in a polarized
outlet only one way. If the plug does not
t fully in the outlet, reverse the plug. If it still does not t, contact a qualied
electrician to install the proper outlet. Do not change the plug in any way.
Double insulated tools may be used in 2. either of the 120 volt outlets shown in the preceding illustration. (See Outlets for
2-Prong Plug.)
Table Saw Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Saw
Wear eye protection.1.
Use saw-blade guard and spreader for 2. every operation for which it can be used, including all through sawing.
Keep hands out of the line of saw blade.3.
Use an appropriate push-stick when 4. required.
Know how to reduce risk of kickback.5.
Do not perform any operation freehand.6.
Never reach around or over saw blade.7.
Make sure the workpiece is supported at 8. all times while sawing. Use a roller stand (not provided) with larger workpieces if necessary.
To properly understand all safety 9. warnings, be familiar with the following safety terms and equipment:
Featherboard – A block with “ngers“ a. that hold the workpiece against the fence while sawing.
Through-sawing – A cut made from one b. side of a board to the opposite side, without stopping.
Ripcut or Ripping - A cut made parallel c. to (along with) the grain of the wood.
Crosscut or Crosscutting - A cut made d. perpendicular (at a 90° angle) to the grain of the wood.
Push-stick – A narrow strip of wood e. or other soft material with a notch cut into one end and which is used to push short pieces of material through saws. It provides a safe distance between the hands and the cutting tool. Must be narrower than the cut width to prevent contact with the blade.
Freehand – Feeding a workpiece f. through the saw without using a fence or guided support to guide it. NOT A
SAFE METHOD.
Kerf – The gap made by the saw in the g. workpiece.
Kickback – A sudden reaction to a h. pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator.
Spreader – A metal plate that follows the i. saw blade to keep the kerf (gap) from closing on the saw blade. Spreaders, except riving knives, must be aligned to the blade after blade adjustment to prevent binding.
Riving Knife – A spreader mounted on j. the same mechanism as the blade. Generally more effective than simple spreaders.
As noted previously, 10. Kickback is a sudden reaction to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator. Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below:
Page 5For technical questions, please call 1-800-444-3353.SKU 97896
Fence must be completely parallel to the saw blade.
Workpiece must be free from aws
(such as loose knots) and from foreign objects (such as nails and screws).
Support large workpieces along their entire length. Large workpieces tend to bend, grabbing the blade.
Do not use a dull, damaged, or pitch- covered blade.
Do not use fence as a guide when crosscutting.
Do not ripcut a twisted or warped workpiece, or workpiece without straight edge to guide along fence.
Maintain control of the workpiece. Do not allow the workpiece to rest against the moving blade without holding onto it.
Construct an appropriate Push Stick out 13. of wood according to the guidelines on the following page.
If the blade binds or a cut is interrupted, turn off the power switch and hold the workpiece still until the blade stops. Correct the cause of blade binding before proceeding.
Before continuing an unnished cut,
center the blade in the pre-cut kerf and check that the saw teeth are not engaged into the workpiece before turning on the saw.
Push the wood stock past the blade prior to release.
Check guards for proper operation with 11. saw disconnected from power before each use. Do not disable any guard. Do not operate saw if any movable guard does not move freely and close instantly. Make sure any movable guard does not touch the blade in all angles, depths of cut, and positions.
Keep the guard in place while through-12. sawing. Verify that the spreader lines up with the blade to prevent binding.
Page 6For technical questions, please call 1-800-444-3353.SKU 97896
Handle Notch
Must be far enough down the stick to allow a comfortable and
rm grip.
Must be deep enough to prevent hand from slipping down the stick.
Do not cut more than halfway into the stick to prevent weakening.
Corners may be rounded to increase comfort.
Essential Straight Push-stick Features and
Functions
Note: Straight style (traditional) stick shown. A
different stick design may be used if it properly
protects against all hazards.
Diagram not to scale.
Push sticks must be made from sturdy, defect-free,
plywood or normal wood to prevent unexpected
breakage. Material must be at least 1/4” thick, but
no thicker than the nished wood.
Inspect push stick before use and do not use a
damaged or deteriorated push stick.
Push stick dimensions will vary depending
on the application and user.
NOT TO SCALE.
Stick Length
Must be long enough to keep hand clear of blade.
At least 6” from end of handle to closest part of notch.
Notch
Must be right (90°) angle, cut at 30°-40° from the angle of the stick to keep hands out of the line of the blade.
The lower lip of the notch must be no longer than the workpiece is thick.
At Least 6”
30°-40°
90°
Less than
workpiece
thickness
Page 7For technical questions, please call 1-800-444-3353.SKU 97896
DO NOT OPERATE WITH ANY 14. GUARD DISABLED, DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.
The use of accessories or attachments 15. not recommended by the manufacturer may result in a risk of injury to persons.
When servicing use only identical 16. replacement parts.
Only use safety equipment that has been 17. approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be
NIOSH-approved for the specic hazards
in the work area.
Stay alert, watch what you are doing 18. and use common sense when operating a power tool. Do not use a power tool
while you are tired or under the inuence
of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Industrial applications must follow OSHA 19. guidelines.
Maintain labels and nameplates on 20. the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Avoid unintentional starting. Prepare to 21. begin work before turning on the tool.
WARNING: Some dust created by power 23. sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically
treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
WARNING: Handling the cord on this 24. product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
The warnings, precautions, and 25. instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
People with pacemakers should 22. consult their physician(s) before use.
Electromagnetic elds in close proximity
to heart pacemaker could cause pacemaker interference or pacemaker failure.
Vibration Safety
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms
Page 8For technical questions, please call 1-800-444-3353.SKU 97896
and shoulders. To reduce the risk of vibration-related injury:
Anyone using vibrating tools regularly 1.
or for an extended period should rst
be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white
or blue ngers), seek medical advice as
soon as possible.
Do not smoke during use. Nicotine 2. reduces the blood supply to the hands
and ngers, increasing the risk of
vibration-related injury.
Wear suitable gloves to reduce the 3. vibration effects on the user.
Use tools with the lowest vibration when 4. there is a choice between different processes.
Include vibration-free periods each day 5. of work.
Grip tool as lightly as possible (while still 6. keeping safe control of it). Let the tool do the work.
To reduce vibration, maintain the tool 7. as explained in this manual. If any abnormal vibration occurs, stop use immediately.
SAVE THESE
INSTRUCTIONS.
Page 9For technical questions, please call 1-800-444-3353.SKU 97896
SPECIFICATIONS
INSTRUCTIONS FOR PUTTING
Electrical Requirements 120 V~ / 60 Hz / 15 A
Motor (No Load Speed) 2.4 HP (5,000 RPM)
Blade Size 10” Dia. / 5/8” Arbor
Table Dimensions 16” L x 26” W
Adjustable Rip Fence Size
Max Blade Tilt
Dust Chute 3”
Cutting Capacity
Weight 32.6 lb.
Accessories Include:
1 Blade Wrench 1 Mitre Gauge 1 Push Stick 1 Rip Fence
Recommended Blade (not included):
SKU 529 - 10” / 40 Tooth Saw Blade
Recommended Mounting Stand (not included):
SKU 98000 - Folding Leg Stand
17” L x 1” W x 2” H
0-45° (Left Tilt Only) 2° Increments
2-3/4” @ 90° 2-1/2” @ 45°
230181
INTO USE
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool.
Note: For additional information regarding the
parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged and that parts shown on the Parts Lists and Assembly Diagrams are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
Note: While unpacking and before attempting
assembly; loosen the motor, remove the
two Styrofoam inserts that hold the motor
in place during packing, and retighten
motor.
Mounting Instructions
If mounting onto Foldable Leg Stand (SKU 98000):
Foldable Leg Stand (SKU 98000) has 1. been designed to support this Table Saw. Mount the Saw according to the instructions, warnings, and precautions available in the Foldable Leg Stand (SKU 98000) manual.
If you are mounting Table Saw to a leg 2. stand other than SKU 98000, make sure the stand is designed to handle the weight of this machine, plus any additional weight placed on it during use. Also, make sure that the stand will match the base of this stand properly.
Page 10For technical questions, please call 1-800-444-3353.SKU 97896
If mounting onto a bench or other wooden surface:
Select four (4) 3/8” Bolts, eight (8) 3/8” 1.
Washers, and four (4) 3/8” Nuts* (not
included).
*Screws and washers may be used
instead, if desired.
Place the Table Saw in the location it 2.
will be mounted in. Make a mark in the
center of each of the 4 mounting holes.
Set the Saw aside.
WARNING! Before drilling the holes, 3.
make sure that there are no electric
wires, cables, utility lines or other
obstructions in the area to be drilled in.
Drill the holes straight down, large 4.
enough to allow your mounting hardware
to t.
Turn Control Wheel (51) 5. counterclockwise to raise the motor to its uppermost position.
Turn Lock Knob (65) counterclockwise to 6. loosen the tilt lock. Push Control Wheel in to engage the gears and rotate it counterclockwise to tilt the Spindle (10) to 15 degrees.
With the Open-end Wrench (167), hold 7. the Inner Flange (4) and use the Box Wrench (166) to loosen the Blade Nut (1). Then remove the Blade Nut and Outer Flange (2).
With the teeth of the Saw Blade pointing 8. towards the front, tilt the Saw Blade to the left, lower it into the table and slide it onto the Spindle. Slide the Outer Flange over the Spindle (keeping the recessed face towards the Saw Blade.)
Put the Saw in place and mount using 5.
the hardware mentioned above. Tighten
all hardware securely before use.
To Install A Saw Blade
WARNING!1. Prior to installing a Saw
Blade (3), make sure the Table Saw is
disconnected from its electrical power
source. To help prevent injury, heavy
work gloves are recommended when
installing and replacing the blade.
WARNING!2. Be very careful during
blade tightening and loosening to
avoid contact with the blade.
Unscrew the two Block Pins (147) 3.
located on the Guard Arm (149).
Remove the Blade Guard (146) to
expose the Saw Blade opening.
Attach the Blade Nut and nger-tighten. 9. Then use the Wrenches (one to hold the Inner Flange and the second to tighten the Nut.) WARNING! Do not overtighten.
NOTE: The Spindle has a right-hand thread
and is secured when turned in a clockwise direction.
Once the Saw Blade (3) is secured, 10. install (or replace) the Blade Guard (146).
Remove the two screws (81) and remove 4.
the Table Insert (82).
Page 11For technical questions, please call 1-800-444-3353.SKU 97896
To Attach Blade Guard Assembly
WARNING! Prior to installing the 1.
Blade Guard, make sure the Table
Saw is disconnected from its
electrical power source.
Mounting
Post
FIGURE B
2. Put the Blade Guard Assembly in place
over the table. The Support Base (164)
of the Guard Assembly attaches to the
mounting post shown in Figure B,
above.
BLADE
BOARD
(152)
FIGURE D
5. To adjust the height of the Blade Guard, loosen the Hex Bolt (160) along the side of the Blade Board (152). Once the screws are loosened, adjust the Blade Board to the desired height. See Figure D, above.
After making any adjustments to Blade 6. Guard, make sure the guard is aligned properly and does not contact the Blade (3).
FIGURE C
3. Slip the Support Base (164) over the mounting post. Place a Spring Washer (156) and Flat Washer (163) over the Hex Bolt (162) and thread into the end of the mounting post. Use the included Hex Wrench (165) to tighten the Hex Bolt (162). See Figure C above.
Use the Hex Wrench (165) to tighten all 4. the Hex Bolts in place along the Support Base (164) of the Guard Assembly.
To Attach Fence Assembly
WARNING! Prior to installing the 1. Fence, make sure the Table Saw is disconnected from its electrical power source.
To attach Fence (123) to Work Table 2. (86), raise the Fence Handle (132) to a horizontal position. Slip the Front Board (134) of the fence over the front edge of the Table (86).
Page 12For technical questions, please call 1-800-444-3353.SKU 97896
BLADE GUARD
FENCE (123)
LONG NUT (128)
HANDLE (132)
FENCE
FIGURE E
3. Slip the Rear Plate (120) onto the top/ rear edge of the Work Table (86), lowering the Fence Assembly all the way onto the Table. Then, lock the Fence in position by lowering the Fence Handle (132) to a vertical position. See Figure E.
Grab the end of the Fence and try to lift 4. it. If any free play is noted, very gently turn the Long Nut (128) in a clockwise direction while wiggling then end of the Fence until no more give is felt. Then turn the Long Nut another 1/8” to 1/4”.
When cutting, the top edge of the Saw 1. Blade (3) should rise about 1/4” above the top edge of the workpiece.
LOCK KNOB
(65)
CONTROL
WHEEL
(51)
FIGURE F
2. To increase the Blade height, turn the Control Wheel counterclockwise. See
Figure F.
To Adjust The Saw Blade Angle
The Table Saw is capable of making cuts 1. from 45° to 90°.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
To Raise And Lower Saw Blade
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the Table Saw to its “OFF” position and unplug the Saw from its electrical outlet before making any adjustments to the height of the Blade (3).
The Table Saw also features an 2. Angle Scale and Angle Indicator on the front
side of the unit. See Figure F.
To adjust the angle of the Saw Blade (3), 3. unlock the Lock Knob (65) by turning it counterclockwise. Push the Control Wheel (51) inward to engage the gear, then turn it until the red pointer indicates the desired angle.
CAUTION! 4. Due to its weight, the saw Blade will lower on its own. When an angle is set, hold the Control Wheel stationary with one hand and tighten the Lock Knob with the other hand.
Then, turn the Lock Knob 5. clockwise to lock the Saw Blade in position.
Page 13For technical questions, please call 1-800-444-3353.SKU 97896
ADJUSTABLE
STOP BOLT
FIGURE G
Proper Placement Of Hands During
Cutting Process
Review all warnings, 1. especially the Specic Safety Rules on page 6, before performing any cutting procedure. Always keep all guards in place and in working order.
(85)
Use the Push Stick (168) or an Auxiliary 2. Handle (not included) only when ripping widths of 2” to 6”. Use a Push Block (not included) when ripping widths under 2”.
6. Note that the Adjustable Stop Bolts (85) in the table top are used to adjust the zero degree and 45 degree positive stops. A 5mm hex key and a 10mm wrench (both sold separately) are required for adjustment.
To Adjust Width Of Cut
WARNING! DO NOT ATTEMPT TO 1. USE THE FENCE AND MITRE AT THE SAME TIME.
The width of a cut is achieved by moving 2. the Fence (123) to the right or left.
The Table Saw features a Graduation 3. Scale on the front of the unit. The Scale’s measurements are in both inch and metric increments.
To position the Fence (123) for the 4. desired width of a cut, unlock the Fence Handle (132) by raising it upward.
Place the workpiece on the Table Saw 5. against the Fence (123). Next, slide the workpiece, and the Fence, to the right or left until the left side of the Indicator (136) marks on the Graduation Scale the desired width to be cut. Then, lock the Fence in place by lowering the Fence Handle (132).
When ripping, always use the Fence 3. (123). This improves the accuracy of the cut, and reduces the chance for Saw Blade binding.
Never pass hands directly over the Saw 4. Blade (3) when cutting the workpiece. Always push the workpiece into the Saw Blade, using the Push Stick (168). See Figure H, below.
BLADE GUARD
(146)
BLADE (3)
WORKPIECE
CUT LINE
PUSH STICK
(168)
FENCE (123)
FIGURE H
5. At the start of the cut, the left hand holds
the workpiece rmly on the Work Table
(86) and against the Fence (123), The right hand, with the aid of the Push Stick (168), pushes the workpiece toward the turning Saw Blade (3). Always keep both hands a safe distance from the spinning Blade (3). See Figure H, above.
REV 10h
Page 14For technical questions, please call 1-800-444-3353.SKU 97896
After the cut is under way, use the Push 6. Stick (168) to continue guiding the workpiece forward. Just before the cut is near completion, move the left hand safely away from the workpiece and the Saw Blade (3). Then, continue pushing workpiece into Saw Blade with Push Stick, until the cut is complete. See Figure H.
Once the cut is complete, continue 7. to maintain control of the workpiece. Turn the Switch (103) to its OFF position. Then, wait until the Saw Blade (3) completely stops rotating before removing the workpiece.
Table Saw Overload Protection
The Table Saw is equipped with a Circuit 1. Breaker (104). If the motor shuts off or fails to start due to overloading (cutting stock too fast, using a dull Saw Blade (3), low voltage, using the Table Saw beyond its capacity, etc.), turn the Switch (103) to its OFF position. The Switch is also equipped with a safety pull that immediately triggers the circuit breaker.
Let the motor cool three to ve minutes 2. and reconnect the safety pull before pushing the Circuit Breaker button. This will reset the overload device. The motor can then be turned on again in the usual manner.
When stacking dado blades, you should 3. be familiar with safe work practices and follow the directions of the blade manufacturer during dado cuts. Stacked dado blade thickness should not exceed
0.33”. Always make sure that all mating faces are clean and fee of sawdust and debris.
REV 10h
Page 15For technical questions, please call 1-800-444-3353.SKU 97896
MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual must
be performed only by a qualied
technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Always disconnect the Table Saw from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
resulting in severe personal injury or property damage.
Do not use solvents to wipe off the 3. Table Saw, as damage may result. If necessary, wipe with a damp cloth. You may use a mild detergent.
Do not introduce water into the electric motor through the motor vents.
Once clean, lubricate all moving parts 4. with a light oil.
When storing, keep the Table Saw 5. covered with a cloth cover.
WARNING! 6. If the supply cord of this power tool is damaged, it must be
replaced only by a qualied service
technician.
PLEASE READ THE FOLLOWING
CAREFULLY
Cleaning, Maintenance, and
Lubrication
BEFORE EACH USE,1. inspect the
general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, improper mounting of the Saw Blade (3) and any other condition that may affect its safe operation.
Remove cut-off pieces and scraps 2. from the Table before starting the Table Saw. Switch off the tool. While
the Saw Blade (3) is completely stopped; unplug the machine, remove the Blade following the instructions on pages 11 and 12, and remove all debris. With a brush, soft cloth, or vacuum, remove all sawdust from the Table Saw.
Allowing sawdust, scraps, or other
debris to accumulate can cause a re,
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 16For technical questions, please call 1-800-444-3353.SKU 97896
MOTOR ASSEMBLY DIAGRAM AND PARTS LIST (PARTS 1-30)
1
2
3
4
23
22
5
6
7
8
9 10
11
12
13
14
15
16
17
18
19
22
21
20
NO. PART NAME QTY
1 Blade Nut 1 2 Outer Flange 1 3 Blade (not included) 1 4 Inner Flange 1 5 Gear Box Cover 1 6 Bushing 1 7 Bearing 1 8 C-Ring 1 9 Key 1 10 Spindle 1 11 Gear 1 12 Bearing 1 13 C-Ring 1 14 Gear Box 1 15 Gasket 1 16 Bearing 1 17 Rotor 1 18 Bearing 1 19 Screw 2 20 Stator 1 21 Flat Washer 8 22 Spring Washer 11 23 Screw 6 24 Motor Housing 1 25 Wire Connector 1 26 Carbon Brush 2 27 Brush Holder 2 28 Strain Relief 1 29 Rear Cover 1 30 Screw 3
21
22
23
24
25
26
27
29
28
30
Page 17For technical questions, please call 1-800-444-3353.SKU 97896
TABLE ASSEMBLY DIAGRAM AND PARTS (PARTS 31-119)
NO. PART NAME QTY
31 Pin 1 32 Screw 1 33 Pin 1 34 Link Plate 1 35 Lock Nut 14 36 Adjustment Support 1 37 Nut 2 38 Adjustment Pin 1 39 Bolt 2 40 Support Board A 1 41 Scale Board 1 42 Screw 2 43 Nut 2 44 Indicator 1 45 Block Plate 1 46 Finger Board 1 47 Wave Washer 5 48 Spring 1 49 Adjustment Bolt 2 50 Pin 1 51 Control wheel 1 52 Nut 2 53 Wheel label 1 54 Wheel handle 1 55 Screw 1 56 Gear washer 1 57 Flat washer 4 58 Screw 1 59 Lock washer 12 60 Bolt 3
NO. PART NAME QTY
61 Shaft Tube 3 62 Screw 1 63 Large Nut 4 64 Washer Plate 1 65 Lock Knob 1 66 Screw 4 67 Spring Washer 16 68 Support Board B 1 69 Flat Washer 5 70 Spring Pin 3 71 Nut 3 72 Spring 1 73 Flat Washer 1 74 Nut 1 75 Pivot Rod 1 76 Underlay 1 77 Screw 1 78 Rear Axis 1 79 Plate 1 80 Screw 1 81 Screw 2 82 Table Insert 1 83 Washer 1 84 Screw 1 85 Adjustable Stop Bolts 2 86 Work Table 1 87 Bolt 1 88 Gear Washer 1 89 Hex Screw 1 90 Press Plate 6
NO. PART NAME QTY
91 Scale Label 1 92 Rivet 3 93 Screw 11 94 Spring Plate 2 95 Fence Base 2 96 Base 1 97 Data Label 1 98 Inner Plate 1 99 Screw 9 100 Gear Plate 1 101 Screw 8 102 Switch Base 2 103 Switch 12 104 Circuit Breaker 3 105 Breaker Nut 3 106 Switchbox 1 107 Dustproof Ring 1 108 Wire Holder 1 109 Screw 2 110 Strain Relief 1 111 Rubber Grommet 1 112 Dust Port Cover 1 113 Screw 2 114 Nut 1 115 Mitre Gauge Storage 1 116 Spring Plate 1 117 Spring Washer 2 118 Screw 1 119 Rubber Foot 4
Page 18For technical questions, please call 1-800-444-3353.SKU 97896
ASSEMBLY DIAGRAMS AND PARTS LIST (PARTS 120-169)
FENCE ASSEMBLY
NO. PART NAME QTY
120 Rear Plate 1 121 Spring 1 122 Spring Defence Board 1 123 Fence 1 124 Bolt 1 125 Hex Bolt 2 126 Washer Plate 1 127 Fence Support 1
MITRE GAUGE ASSEMBLY
BLADE GUARD ASSEMBLY
128 Long Nut 2 129 Spring Pin 1 130 Bias Wheel 2 131 Pin 1 132 Fence Handle 1 133 Pin 1 134 Front Board 1 135 Screw 1 136 Indicator 1 137 Pin 1 138 Guide Ruler 1 139 Gauge Pointer 1 140 Spring Washer 1 141 Screw 1 142 Mitre Gauge 1 143 Angle Bolt 1 144 Lock Knob 1 145 Knob Cover 1 146 Blade Guard 1 147 Block Pin 2 148 Spring Washer 2 149 Guard Arm 1 150 Bush 2 151 Spring 2 152 Follow blade Board 1 153 Anti-kickback Lever 2 154 Bolt 1 155 Bolt 2 156 Spring Washer 6 157 Block Bushing - R 1 158 Spring Pin 1 159 Block Bushing - L 1 160 Hex Bolt 6 161 Press Plate 1 162 Hex Bolt 1 163 Flat Washer 1 164 Support Base 1 165 Hex Wrench 1 166 Wrench 1 167 Open ended wrench 1 168 Push stick 4 169 Power cord 1
Page 19For technical questions, please call 1-800-444-3353.SKU 97896
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of one year from date of purchase that the tank is free of defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). Harbor Freight Tools also warrants to the original purchaser, for a period of ninety days from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship. This warranty does not apply to damage due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
Page 20For technical questions, please call 1-800-444-3353.SKU 97896
Loading...