Harbor Freight Tools 97360 Owner's Manual

1-1/2 HP BRIDGE TILE SAW
WITH STAND
Model
97360
SET UP AND OPERATING INSTRUCTIONS
Please Note: Diamond Blade not included, sold separately. Wheels not shown on Stand.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 13f
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert symbol.
It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided,
will result in death or serious injury.
CAUTION, without the
safety alert symbol, is
used to address practices not related to personal injury.
General Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
WARNING indicates a
hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol,
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not
related to personal injury.
6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
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RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
GROUNDING INSTRUCTIONS
TO PREVENT
ELECTRIC SHOCK
AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
110-120 V~ Grounded Tools:
Tools with Three Prong Plugs
1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is
Page 3SKU 97360 For technical questions, please call 1-800-444-3353.
equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
2. Do not modify the plug provided – if it will
not t the outlet, have the proper outlet installed by a qualied electrician.
3. Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
9. Do not use an adapter to connect this tool to a different outlet.
110-120 V~ Double
Insulated Tools: Tools
with Two Prong Plugs
Outlets for 2-Prong Plug
4. Check with a qualied electrician or service
personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
5. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
6. Repair or replace damaged or worn cord immediately.
Grounding
Pin
125 V~ 3-Prong Plug and Outlet
(for up to 125 V~ and up to 15 A)
7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V~ 3-Prong Plug and Outlet. The tool has a grounding plug that looks like the plug illustrated above in 125 V~ 3-Prong Plug and Outlet.
8. The outlet must be properly installed and grounded in accordance with all codes and ordinances.
1. To reduce the risk of electric shock, double insulated equipment has a polarized plug (one blade is wider than the other). This
plug will t in a polarized outlet only one way. If the plug does not t fully in the outlet, reverse the plug. If it still does not t, contact a qualied electrician to install the proper
outlet. Do not change the plug in any way.
2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.)
Tile Saw Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Saw
1. Wear eye protection.
2. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing.
3. Keep hands out of the line of saw blade.
4. Know how to reduce risk of kickback.
5. Do not perform any operation freehand.
6. Never reach around or over saw blade.
7. Make sure the workpiece is supported at all times while sawing.
Page 4SKU 97360 For technical questions, please call 1-800-444-3353.
8. To properly understand all safety warnings, be familiar with the following safety terms and equipment:
a. Featherboard – A block with
“ngers” that hold the workpiece
against the fence while sawing.
b. Through-sawing – A cut made from
one side of a tile to the opposite side, without stopping.
c. Freehand – Feeding a workpiece through
the saw without using a fence or guided support to guide it. NOT A SAFE METHOD.
d. Kerf – The gap made by the
saw in the workpiece.
e. Kickback – A sudden reaction to a pinched,
bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator.
f. Spreader – A metal plate that follows
the saw blade to keep the kerf (gap) from closing on the saw blade. Spreaders, except riving knives, must be aligned to the blade after blade adjustment to prevent binding.
Correct the cause of blade binding before proceeding.
• Before continuing an unnished
cut, center the blade in the pre­cut kerf and check that the saw is not engaged into the workpiece before turning on the saw.
Push the tile past the
blade prior to release.
10. Check guards for proper operation with saw disconnected from power before each use. Do not disable any guard. Do not operate saw if any movable guard does not move freely and close instantly. Make sure any movable guard does not touch the blade in all angles, depths of cut, and positions.
11. Keep the guard in place while through­sawing. Verify that the spreader lines up with the blade to prevent binding.
POSITION OF TILE SAW
9. As noted previously, Kickback is a sudden reaction to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator. Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below:
Fence must be completely
parallel to the saw blade.
Workpiece must be free from
aws and from foreign objects.
Do not use a dull or
damaged blade.
Maintain control of the workpiece.
Do not allow the workpiece to rest against the moving blade without holding onto it.
If the blade binds or a cut is
interrupted, turn off the power switch and hold the workpiece still until the blade stops.
1. To avoid the possibility of the tool plug or receptacle getting wet, position tile saw to one side of a wall mounted receptacle to prevent water from dripping onto the receptacle or plug. The user should arrange
a “drip loop” in the cord connecting the saw to a receptacle. The “drip loop” is that part of
the cord below the level of the receptacle, or the connector if an extension cord is used, to prevent water traveling along the cord and coming in contact with the receptacle.
2. If the plug or receptacle does get wet, DON’T unplug the cord. Disconnect the
Page 5SKU 97360 For technical questions, please call 1-800-444-3353.
fuse or circuit breaker that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.
EXTENSION CORDS
3. Use only extension cords that are intended for outdoor use. These extension cords
are identied by a marking “Acceptable
for use with outdoor tools; store indoors
while not in use.” Use only extension cords
having an electrical rating not less than the rating of the product. Do not use damaged extension cords. Examine extension cord before using and replace if damaged. Do not abuse extension cords and do not yank on any cord to disconnect. Keep cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.
4. WARNING – To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands.
5. Ground Fault Circuit Interrupter (GFCI) protection should be provided on the circuit(s) or outlet(s) to be used for the tile saw. Receptacles are available having built-in GFCI protection and may be used for this measure of safety.
6. DO NOT OPERATE WITH ANY
GUARD DISABLED, DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.
10. Industrial applications must follow OSHA guidelines.
11. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
12. Avoid unintentional starting. Prepare to begin work before turning on the tool.
13. People with pacemakers should consult their physician(s) before use.
Electromagnetic elds in close proximity to
heart pacemaker could cause pacemaker interference or pacemaker failure.
14. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from chemically
treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
7. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons.
8. When servicing use only identical replacement parts.
9. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the
specic hazards in the work area.
15. Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
16. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Page 6SKU 97360 For technical questions, please call 1-800-444-3353.
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