Harbor Freight Tools 94515 User Manual

4’ x 6’ GREENHOUSE
Model
94515
WITH TWO VENTS
ASSEMBLY INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
Contents
UNPACKING ..............................................................................2
SPECIFICATIONS ......................................................................3
GENERAL SAFETY WARNINGS AND PRECAUTIONS ..........3
BASE ASSEMBLY .....................................................................5
FRAME ASSEMBLY ..................................................................6
Assembling the Outer Frame ............................................................ 6
Assembling the Roof Frame ............................................................. 8
Assembling the Studs and Braces ................................................... 9
Assembling the Roof Studs and Braces ......................................... 11
Assembling the Windows ................................................................. 12
Assembling the Door ........................................................................ 12
Installing the Transparent Panels .................................................... 14
Panel Installation Diagram ............................................................... 15
INSPECTION, MAINTENANCE, AND CLEANING ...................16
PARTS LIST ..............................................................................17
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists at the
end of this manual are included. If any parts are missing or broken, please call Harbor
Freight Tools at the number shown on the cover of this manual as soon as possible.
For technical questions, please call 1-800-444-3353.
Page 2SKU 94515
SPECIFICATIONS
Overall Dimensions 511/2” L x 741/2” W x 81” H
Window Dimensions 223/4” L x 20” W
Door Dimensions 623/4” H x 223/4” W
Materials
Weight 48.5 lb.
Aluminum Frame Transparent Polycarbonate Sheets
Note: Diagrams within this manual are for reference only and are not necessarily to
scale.
Save This Manual
You will need this manual for the safety warnings and precautions, assembly, inspec­tion, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY WARNINGS AND PRECAUTIONS
1.
2.
3.
4.
5.
6.
KEEP WORK AREA CLEAN AND DRY. Cluttered, damp, or wet work areas invite
injuries.
KEEP CHILDREN AWAY FROM GREENHOUSE. Do not allow children to play in
or climb on this product. Although this greenhouse does include some protective
covers, there are still some exposed sharp edges. In addition, protective covers
may fall off in time. Children must be supervised if allowed near the greenhouse.
DO NOT ASSEMBLE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL
OR DRUGS. Read warning labels on prescriptions to determine if your judgement
or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to
assemble this product.
USE EYE PROTECTION. Wear ANSI-approved safety impact eye goggles when
assembling this product. ANSI-approved safety impact eye goggles are available
from Harbor Freight Tools.
DO NOT OVERREACH. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etcetera.
STAY ALERT. Watch what you are doing at all times. Use common sense. Do
not attempt to assemble this product when you are tired or distracted from the job
at hand.
For technical questions, please call 1-800-444-3353.
Page 3SKU 94515
7.
CHECK FOR DAMAGED PARTS. Before using this product, carefully check that
it will operate properly and perform its intended function. Check for damaged parts
and any other conditions that may affect the operation of this product. Replace or
repair damaged or worn parts immediately.
8.
9.
10.
11.
12.
13.
REPLACEMENT PARTS AND ACCESSORIES: When servicing, use only identical
replacement parts. Only use accessories intended for use with this product. Ap-
proved accessories are available from Harbor Freight Tools.
MAINTAIN THIS PRODUCT WITH CARE. Keep this product clean and dry for
better performance.
MAINTENANCE: For your safety, service and maintenance should be performed
regularly by a qualified technician.
USE THE RIGHT PRODUCT FOR THE JOB. Do not attempt to force a small
product to do the work of a larger industrial product. There are certain applications
for which this product was designed. It will do the job better and more safely in the
manner for which it was intended. Do not modify this product, and do not use this
product for a purpose for which it was not intended.
MAINTAIN A SAFE WORKING ENVIRONMENT. Keep the work area well lit. Make
sure there is adequate surrounding workspace. Avoid high traffic areas. Always
keep the work area free of obstructions, grease, oil, trash, and other debris.
PROPER GREENHOUSE LOCATION: Make sure the Greenhouse is located on
a flat, level, surface.
14.
15.
16.
17.
WARNING: The brass bushings in the door rollers of this product contain lead, a
chemical known to the State of California to cause birth defects (or other reproduc-
tive harm). (California Health & Safety code § 25249.5, et seq.)
THIS UNIT CONTAINS PIECES WITH SHARP EDGES. The machined edges of
the aluminum parts and the ends of the panel clips may be sharp. Handle all parts
carefully.
SNOW/DEBRIS ACCUMULATION HAZARD. The heavy weight of accumulated
snow or other debris can cause parts of this greenhouse to buckle suddenly. Do
not allow debris to accumulate on top of the greenhouse. If snowfall is expected,
place additional supports (not provided) underneath the Crown. NEVER enter a
greenhouse with accumulated debris on top.
WARNING: The warnings, precautions, and instructions discussed in this manual
cannot cover all possible conditions and situations that may occur. The operator
must understand that common sense and caution are factors, which cannot be built
into this product, but must be supplied by the operator.
For technical questions, please call 1-800-444-3353.
Page 4SKU 94515
BASE ASSEMBLY
IMPORTANT–READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING
The first step in assembly is to assemble a proper base. The greenhouse must
• be properly supported to help prevent property damage and injury in the event of strong winds or inclement weather. Wind and ground conditions may vary from site to site, and may affect the practicality and effectiveness of anchoring methods substantially.
Be certain to check with local authorities to obtain all required building permits
• and to familiarize yourself with any building codes that may apply.
Decide on a location for the greenhouse. The location should be a level, well-lit
• area that is sheltered from the wind. The door of the greenhouse should not open towards the prevailing wind, if possible.
1.
2.
Excavate an area for the base of the greenhouse. The area must be 4’ 6” wide by 6’ 5” long by 21/2” – 23/4” deep. The floor of the hole must be level and square. The diagonal dimensions, from corner to corner, should each be 7’ 10”.
Assemble the Base outside the hole as shown below. Use Base Bolts (60), Base Nuts (61), and Connectors (59) to secure the pieces together.
59
57
59
59
58
Base Assembly
58
59
57
3.
4.
5.
With assistance, lower the Base into the hole. The diagonal dimensions, from out­side corner to outside corner, must be equal for the base to be square.
Fill the hole around the outside of the base with soil.
This base will need to be filled with about 10-11 cubic feet of gravel or another ap­propriate fill material (not provided). The gravel should reach up to about 1/2” – 3/4” below the lip of the base.
For technical questions, please call 1-800-444-3353.
Page 5SKU 94515
FRAME ASSEMBLY
Front Floor
Plate (17)
ground
outside
greenhouse
Base
(57)
Gravel
Rear/Side Floor
Plates (16, 34)
ground
outside
greenhouse
Base
(57, 58)
Gravel
55
1 2
43
55
52
55
1 2
43
55
52
Unless noted otherwise, all frame parts will be attached using the Bolts
• (43) and Nuts (52) provided. Bolts should all be assembled with their heads facing the outside of the greenhouse. Tighten Nuts only about 1/4 turn past finger-tight; be careful not to overtighten.
Lay out all parts by number prior to assembly.
An assistant or an appropriate support (not included) will be useful to keep
• the partially assembled parts upright during assembly. An assistant should be used to assemble the Crown pieces to the rest of the frame.
Assemble on a clear, calm day. Wind may damage the Greenhouse and will
• make assembly difficult.
1.
2.
Lay all Floor Plates (16, 17, 34) out on top of the base with the flanges facing the outside of the greenhouse as shown above. Make sure that the Front Floor Plate (17) is on the side that you want your door to be located.
There are four Corner Studs (1, 29) to be attached to the Floor Plates (16, 17, 34), the end with two holes should be at the bottom. As explained below, attach Left­hand Corner Studs (1) on the outside of the front-left and rear-right corner using two Bolts each Stud. Attach the Right-hand Corner Studs (29) on the outside of the two remaining corners, also as explained below. To attach the corner studs, as shown to the right: 1) slide a Hold Down Connector (55) up under the rail and over the end of the Bolt (43), then 2) secure it using a Nut (52). Use two Hold Down Connectors for each Cor­ner Stud.
Cross Section
Assembling the Outer Frame
For technical questions, please call 1-800-444-3353.
Page 6SKU 94515
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