Harbor Freight Tools 93351 User Manual

2.5 HP AIR COMPRESSOR
®
29 GALLON CAPACITY
Model 93351
ASSEMBLY AND OPERATING INSTRUCTIONS
WARNING!
Your Warranty Is Voided If:
Do to continuing improvements,
actual product may differ slightly
from the product described herein.
Visit our Web site at: http://www.harborfreight.com
Copyright© 2005 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
For technical questions, please call 1-800-444-3353.
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
without the express written consent of Harbor Freight Tools.
Cover Revised 05/06
PRODUCT SPECIFICATIONS
Electrical Requirements 120V / 60 Hz / Single Phase / 13.5 Amps (With Load)
2.5 HP / Single Phase / 3450 RPM 3-Wire Power Cord (6’ Long x 16 Gauge x 3 Cords) 3-Prong Power Cord Plug
Air Tank Capacity 29 Gallons
Pump Stage Single Stage (Direct Drive)
Pump Style Single Cylinder Pump
Maximum Air Pressure 110 PSI w/Automatic Shut Off
Auto Start PSI Starts at 85 PSI
Regulators w/Gauges Reads 0-200 PSI (in 10 PSI Increments)
Air Flow Capacity 8.5 CFM @ 40 PSI / 7.5 CFM @ 90 PSI
Air Outlet Size ¼”-18 NPT
Accessories Air Filter (Qty. 1)
Tool Weight 154 Pounds
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.
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GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool
Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed.
SKU 93351 For technical questions, please call 1-800-444-3353. Page 2
ELECTRICAL SAFETY
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adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunc-
tion or break down, grounding provides a low resistance path to carry electricity away from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is wider
than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded
power cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
7. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools or pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immediately. Dam-
aged Power Cords increase the risk of electric shock.
PERSONAL SAFETY
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Stay alert. Watch what you are doing, and use common sense when operat­ing a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure the ON/OFF Knob (86) is off before plug­ging in. Plugging in power tools with the ON/OFF Knob on, invites accidents.
Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury.
SKU 93351 For technical questions, please call 1-800-444-3353. Page 3
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Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations.
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Use safety equipment. Always wear eye protection. Always wear ANSI approved safety impact goggles when using this product. Hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
Use clamps (not included) or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use the power tool if the ON/OFF Knob (86) does not turn it on or off.
Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced.
Disconnect the Power Cord Plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
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Maintain tools with care. Keep cutting tools sharp and clean. Properly main­tained tools with a sharp cutting edge are less likely to bind and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury
When servicing a tool, use only identical replacement parts. Follow in­structions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SKU 93351 For technical questions, please call 1-800-444-3353. Page 4
SPECIFIC SAFETY RULES
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WARNING! Your Warranty is voided if:
You do not put compressor oil in the Compressor’s crankcase prior to its
a.
first use. Before each use, check the oil level. Never run the Compressor with low or no compressor oil. Running the Compressor with low or no oil will permanently damage the unit.
You use an extension cord with the Air Compressor. Connect the Air
b.
Compressor’s Power Cord Plug directly to the nearest 120 volt, grounded, electrical outlet. If necessary, attach a longer air hose to the Compressor.
You drop the Air Compressor. Do not lift the Air Compressor using its
c.
Handle.
This Air Compressor may require a dedicated electrical circuit, as the amper­age draw under full load combined with use of any other item may overload your circuit.
Maintain labels and nameplates on the Air Compressor. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a replace­ment.
Always wear ANSI-approved safety impact eye goggles when assembling and using the Air Compressor.
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Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of ob­structions, grease, oil, trash, and other debris.
DANGER! This Air Compressor is NOT equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, you must fit the Air Compressor with suitable inline safety and alarm equipment (not included). This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Com­pressed Gas Association Commodity Specification G 7.1-1966, OSHA 29 CFR
1910. 134, and/or Canadian Standards Associations (CSA). In the event the Air Compressor is used for the purpose of breathing air application and proper inline safety and alarm equipment is not simultaneously used, existing warranties are void, and Harbor Freight Tools disclaims any liability whatsoever for any loss, personal injury, or damage.
DANGER! Never attempt to repair or modify the Tank (50). Welding, drilling, or any other modification will weaken the Tank resulting in damage from rupture or explosion. Always replace worn, cracked, or damaged Tanks.
SKU 93351 For technical questions, please call 1-800-444-3353. Page 5
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WARNING! Never use plastic (PVC) pipe for compressed air. Serious injury or death could result. Any tube, pipe, or hose used must have a pressure rating higher than 150 PSI. Minimum recommended pipe size: Up to 50 feet long use 1/2” diameter. Greater than 50 feet use 3/4” diameter. Larger diameter pipe is always better.
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This Air Compressor is not designed for outdoor use.
WARNING! This Air Compressor is extremely top heavy. The unit must be bolted
to the floor with isolation pads (not included) or secured with a wall cable (not in­cluded) before operating to prevent equipment damage, injury, or death.
(See Illustration Below.)
WALL CABLE
WALL CABLE
WALL CABLE
(NOT INCLUDED)
(NOT INCLUDED)
ISOLATION PAD
ISOLATION PAD
(NOT INCLUDED)
(NOT INCLUDED)
WALL CABLE
(NOT INCLUDED)
(NOT INCLUDED)
ISOLATION PAD
ISOLATION PAD
(NOT INCLUDED)
(NOT INCLUDED)
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Make sure all tools and equipment used with the Air Compressor are rated to the appropriate capacity. Do not use any tool or equipment that does not operate
from 85 PSI to 110 PSI.
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Drain the Air Compressor every day. Do not allow excessive moisture to build up inside the Air Compressor’s Tank.
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Avoid injury. Never direct the Air Outlet Valve at people or animals.
Do not alter or remove the Safety Valve (67). Do not open the Pressure Switch Box (66).
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Do not handle the ON/OFF Knob (86) or Power Cord Plug with wet hands.
Make sure the Air Compressor is located on a flat, level, sturdy surface capable of supporting the weight of the Compressor, operator(s), and any additional tools and equipment.
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Keep all electrical connections dry and off the ground.
Industrial applications must follow OSHA guidelines.
REV 05/06
SKU 93351 For technical questions, please call 1-800-444-3353. Page 6
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