Harbor Freight Tools 93274 Product manual

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.

GAL

165

PSI

oil lubricated

air compressor

Visit our website at: http://www.harborfreight.com

REV 14i

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Email our technical support at: productsupport@harborfreight.com

Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.

Table of Contents

Safety ......................................................... 2

Setup .......................................................... 6

Specifications ............................................. 6

SAFETY OPERATION MAINTENANCESETUP

Operation ................................................... 12

Maintenance .............................................. 14

Parts List and Diagram .............................. 18

Warranty .................................................... 20

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

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IMPORTANT SAFETY INFORMATION

General Safety Warnings

WARNING Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

1. Work area safety

a. Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b. Do not operate the Compressor in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust.

Compressor motors produce sparks which may ignite the dust or fumes.

c. Keep children and bystanders away

from an operating compressor.

2. Electrical safety

a. A qualified electrician must connect the

compressor to a 240VAC/60Hz power supply, rated to at least 25 amps.

b. Do not expose compressor to rain or wet

conditions. Water entering a compressor

will increase the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and

use common sense when operating this compressor. Do not use this compressor while you are tired or under the influence of drugs, alcohol or medication. A moment

of inattention while operating a compressor may result in serious personal injury.

b. Use personal protective equipment.

Always wear ANSI-approved eye protection during setup and use.

c. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to power source or moving the compressor.

4. Compressor use and care

a. Do not use the compressor if the switch

does not turn it on and off. Any compressor that cannot be controlled with the switch is dangerous and must be repaired.

b. DISCONNECT and TAG OUT the

compressor’s power source, turn the switch off, and relieve all air pressure before making any adjustments, changing accessories, or storing the compressor.

Such preventive safety measures reduce the risk of starting the compressor accidentally.

c. Store an idle compressor out of the reach

of children and do not allow persons unfamiliar with the compressor or these instructions to operate it. A compressor is

dangerous in the hands of untrained users.

d. Maintain the compressor. Keep the

compressor clean for better and safer performance. Follow instructions for lubricating and changing accessories. Keep dry, clean and free from oil and grease. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the compressor’s operation. If damaged, have the compressor repaired before use. Many accidents are

caused by a poorly maintained compressor.

e. Use the compressor in accordance with

these instructions, taking into account the working conditions and the work to be performed. Use of the compressor for

operations different from those intended could result in a hazardous situation.

5. Service

a. Have your compressor serviced by a

qualified repair person using only identical replacement parts. This will ensure that the

safety of the compressor is maintained.

SAFETYOPERATIONMAINTENANCE SETUP

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Air Compressor Safety Warnings

1. Risk of fire or explosion - do not spray

flammable liquid in a confined area or towards a hot surface. Spray area must be well-ventilated.

SAFETY OPERATION MAINTENANCESETUP

Do not smoke while spraying or spray where spark or flame is present. Arcing parts - keep compressor at least 20 feet away from explosive vapors, such as when spraying with a spray gun.

2. Risk of bursting - do not adjust regulator higher

than marked maximum pressure of attachment.

3. Risk of injury - do not direct air

stream at people or animals.

4. Do not use to supply breathing air.

5. Do not leave compressor unattended for an

extended period while connected to power source. DISCONNECT and TAG OUT the compressor’s power source, turn the switch off, and relieve all air pressure after working.

6. Keep compressor well-ventilated.

Do not cover compressor during use.

7. Drain Tank daily and after use. Internal rust causes tank failure and explosion.

8. Add correct amount of compressor oil before first use and every use. Operating with low or no oil causes permanent damage and voids warranty.

9. Do not remove the valve cover or adjust internal components.

10. Compressor head gets hot during operation. Do not touch it or allow children nearby during or immediately following operation.

11. Do not use the air hose to move the compressor.

12. Release the pressure in the storage tank before moving.

13. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons.

14. All air line components, including hoses, pipe, connectors, filters, etc., must be rated for a minimum working pressure of 150 PSI, or 150% of the maximum system pressure, whichever is greater.

15. Industrial applications must follow OSHA guidelines.

16. Maintain labels and nameplates on the compressor. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

17. This product is not a toy. Keep it out of reach of children.

18. Operate unit on level surface. Check oil level daily and fill to marked level if needed.

19. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.

20. WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)

21. WARNING: The cord of this product contains lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)

22. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)

SAVE THESE INSTRUCTIONS.

Page 4 For technical questions, please call 1-888-866-5797. Item 93274

Grounding

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION: A qualified electrician must connect the compressor to a 240VAC/60Hz power supply, rated to at least 25 amps. Do not use the compressor if the connector is damaged. If damaged, have it

repaired by a service facility before use.

Permanently Connected Compressors

This Compressor should be connected to a grounded metal permanent wiring system; or to a system having an equipment-grounding conductor.

Symbology

SAFETYOPERATIONMAINTENANCE SETUP

PSI

CFM

SCFM

NPT

NPS

Pounds per square inch of pressure

Cubic Feet per Minute flow

Cubic Feet per Minute flow at standard conditions

National pipe thread, tapered

National pipe thread, straight

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

Volts

Alternating Current

Amperes

Page 5For technical questions, please call 1-888-866-5797.Item 93274

SAFETY OPERATION MAINTENANCESETUP

Specifications

Electrical Rating 240VAC / 60Hz / 22A

Air Outlet Size

Air Pressure

Air Tank Capacity 60 Gallons

Air Production Capacity

Sound Level 88 dB @ 3′

Oil Capacity 24 oz.

Oil Type

Belt A53 V-Belt

Shut-off 150 PSI Restart 125 PSI

Instructions for Putting Into Use

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

/2″ -18 NPT

15.8 CFM @ 90 PSI

16.4 CFM @ 40 PSI

SAE 30W, non-detergent, Air Compressor Oil (sold separately)

TO PREVENT SERIOUS INJURY FROM AUTOMATIC OPERATION: Turn the Power Switch “OFF” and DISCONNECT and TAG OUT the compressor’s power source, turn the switch off, and relieve all air pressure before assembling or making any adjustments to the compressor.

WARNING! A qualified electrician must connect the compressor to a 240VAC/60Hz power supply, rated to at least 25 amps.

Note: For additional information regarding the parts listed in the following pages,

refer to the Assembly Diagram near the end of this manual.

Wiring

1. A qualified electrician familiar with local electrical codes in your area must connect the compressor to a power supply. See Figure A: Power Supply.

2. WARNING! Electrical connections must be properly grounded. Ground connections should be connected at the grounding screw.

3. WARNING! To reduce the risk of electrical hazards, fire hazards or damage to the compressor, use proper circuit protection. Your compressor is wired at the factory for operation using the voltage shown. Connect the compressor to a power source with the correct breaker size.

Voltage 230V / 1 ph Full Load Amps 23 Breaker Size 40 amp

Figure A: Power Supply

Connect

incoming

power

here

4. WARNING! Do not connect to prewired posts (i.e., the Motor).

5. CAUTION! Overheating, short circuiting and fire damage will result from inadequate wiring.

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Grounding Screw

Figure B

+ 14 hidden pages