Harbor Freight Tools 92863 User Manual

GENERATOR

6 HP ROBIN ENGINE RECOIL START

2800 WATT (PEAK)

Model 92863

OPERATING INSTRUCTIONS

Due to continuing improvements, actual product may differ slightly from the product described herein.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

REV 08/05

PRODUCT SPECIFICATIONS

Item Description

Electrical Requirements 2800 Watt Output (Peak)

60 Hz Output Two Pole, Single Phase Alternator Overload Protection: 18 Amp Circuit Breaker Outlet Type: 20 AMP/120 VAC / 3 Prong Grounding (Qty. 2)

Engine Type 6 HP Robin® Subaru®

Model #EX170D52011 Recoil Start Unleaded Gasoline Powered 3600 RPM Engine Speed 169cc Displacement Suggested Oil: F-SAE 30 (Above 32°F) / F-SAE 5W-30 (Below 32°F) Engine Approval: CARB & EPA Phase 2 Emission Compliance Fuel Tank Capacity: 3.2 Gallon Tank

Run Time: 13 Hours On Full Fuel Tank @ 50% Load Additional Features Roll Cage For Additional Protection Overall Dimensions 23-3/4” L x 15-5/8” W x 21-1/8” H Unit Weight 95.7 Pounds

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.

UNPACKING

When unpacking, check to make sure the product is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

REV 08/05

SKU 92863 For technical questions, please call 1-800-444-3353. PAGE 2

WORK AREA

1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

2. Do not operate the Generator and power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators and power tools create sparks which may ignite the dust or fumes.

3. Keep bystanders, children, and visitors away while operating the Generator

and power tools. Provide barriers or shields as needed.

ELECTRICAL SAFETY

1. Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or

break down, grounding provides a low resistance path to carry electricity away from the user.

2. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded

power cord and grounded power supply system.

3. Tools marked with “Grounding Required” have a three wire cord and a three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug.

4. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your

body is grounded.

5. Do not expose the Generator or power tools to rain or wet conditions. Water entering the Generator or power tools will increase the risk of electric shock.

SKU 92863 For technical questions, please call 1-800-444-3353. PAGE 3

6. Do not abuse Power Cords on tools. Never use a Power Cord to carry the

tools or pull the Plug from the Generator’s outlet. Keep Power Cords away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immediately. Damaged Power Cords increase the risk of electric shock.

PERSONAL SAFETY

1. Stay alert. Watch what you are doing, and use common sense when operating the Generator. Do not use the Generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while

operating the Generator may result in serious personal injury.

2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

3. Avoid accidental starting. Make sure the Power Switch is in its “OFF”

position, and disconnect the Spark Plug Wire when not in use.

4. Remove adjusting keys or wrenches before turning the Generator on. A wrench or a key that is left attached to a rotating part of the Generator may result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times.

6. Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles when operating the Generator. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

7. Do not force the Generator. Use the Correct Generator for your application. The correct Generator will do the job better and safer at the rate for which it is designed.

8. Do not use the Generator if the Power Switch does not turn it on or off. Any Generator that cannot be controlled with the Power Switch is dangerous and must be replaced.

GENERATOR USE AND CARE

1. Make sure the Power Switch is in its “OFF” position and disconnect the spark plug wire before making any adjustments, changing accessories, or storing the Generator. Such preventive safety measures reduce the risk of

starting the Generator accidentally.

SKU 92863 For technical questions, please call 1-800-444-3353. PAGE 4

2. Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.

3. Maintain the Generator with care. Do not use a damaged Generator. Tag damaged Generators “Do not use” until repaired.

4. Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the generator’s operation. If damaged, have the Generator serviced before using. Many accidents are caused by

poorly maintained Generators.

5. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one Generator may become hazardous when used on another Generator.

SERVICE

1. Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

2. When servicing a Generator, use only identical replacement parts. Follow

instructions in the manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

“Inspection, Maintenance, And Cleaning”

section of this

SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

1. WARNING! The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The

operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.

2. WARNING! People with pacemakers should consult their physician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. In addition, people with pacemakers should adhere to the following: Caution is necessary when near the coil, spark plugs, or distributor of a running engine. The engine should always be off if adjustments are to be made to the distributor.

3. Industrial applications must follow OSHA requirements.

SKU 92863 For technical questions, please call 1-800-444-3353. PAGE 5

4. Maintain labels and nameplates on the Generator. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

Installation Precautions:

1. WARNING! Before using the Generator, read and understand the manufacturer’s precautions in personal injury and damage to equipment.

2. Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor.

3. All electrical work, including the earth-ground connection, should be completed by a licensed electrician.

4. Any separate fuel storage Generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.

5. If the Generator is installed indoors, exhaust fumes must be piped out of the building using leak-free, heat-resistant piping. Use the Generator only in well

ventilated outdoor areas. Carbon monoxide fumes are a colorless, odorless gas that, if inhaled, can cause serious injury or death. Pipes and silencer

should not use any flammable materials, nor should they be installed near the same. Generator exhaust fumes must be within legal limits.

Operation, Maintenance, and Parts manual.

this

manual. These should always be followed to reduce the risk of

Also, read the safety

Engine

6. If the Generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the Generator and wiring conduit.

7. Never lift the Generator using the engine or alternator lifting lugs. Connect lifting equipment to the Frame of the Generator.

8. Before lifting the Generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.

9. Keep all personnel away from the suspended Generator during relocating.

10. The supporting floor/ground surface should be level, and strong enough to safely hold the weight of the Generator. If the floor/ground surface is not level, strong cross members should be placed under the full length of the Generator Frame at its low side.

SKU 92863 For technical questions, please call 1-800-444-3353. PAGE 6

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