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PP SERVICE CART
Models
92862 / 92865
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright© 2005 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained
herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may
differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 10i
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THANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please
complete the owner’s record below:
Serial No. Purchase Date
SAVE THE RECEIPT AND THESE INSTRUCTIONS. It is important that you read the entire manual
to become familiar with the unit BEFORE you begin assembly.
The Service Cart has industrial duty PP construction and is maintenance free. It won’t rust, chip or
dent. The Service Cart comes with a handle with tool and cup holder.
Technical Specications
Model 92862 92865
Maximum Capacity 500 lb.
Tray Size 36” L x 24” W x 3” Deep 30” L x 16” W x 3” Deep
Casters 2 xed and 2 swivel, 5” diameter x 1” Wide, Non-marring casters
IMPORTANT SAFETY INSTRUCTIONS!
Read all instRuctions befoRe using this pRoduct!
Safety Warnings and Precautions
WARNING: When using product, basic safety precautions should always be followed to
reduce the risk of personal injury and damage to equipment.
Read all instructions before using this product!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Keep work area well lighted.
3. Store idle equipment. When not in use, the Service Cart must be stored in a safe and clean
location. Always lock up products and keep out of reach of children.
4. Use the right product for the job. There are certain applications for which the Service Cart
was designed. Do not modify the Service Cart and do not use the Service Cart for a purpose
for which it was not intended.
5. Check for damaged parts. Before using any product, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended function.
Check for any broken or damaged parts and any other conditions that may affect its operation.
Replace or repair damaged or worn parts immediately.
6. Replacement parts and accessories. When servicing, use only identical replacement parts.
Use of any other parts will void the warranty.
7. Do not operate product if under the inuence of alcohol or drugs. Read warning labels on
prescriptions to determine if your judgment or reexes are impaired while taking drugs. If there
is any doubt, do not operate the product.
8. Use eye protection. Always wear ANSI approved impact safety goggles.
9. Do not exceed the product’s maximum load capacity of 500 lb.
REV 06k, 08i
SKU 92862 / 92865 For technical questions please call 1-800-444-3353. Page 2
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10. Only use on a at surface capable of supporting the Service Cart and its maximum
capacity load of 500 lb. It is easy to lose control of the Service Cart if attempting to pull a load
on a sloping or uneven surface.
11. Do not allow children to play on, stand upon or climb on the Service Cart. The Service
Cart is not for carrying people or animals.
12. Always check hardware and assembled parts after assembling. All connections should be
tight and hardware tightened.
13. Always distribute objects in the Service Cart evenly. Uneven weight distribution could
cause tipping. Do not lean or climb on the Service Cart.
Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot
cover all possible conditions and situations that may occur. It must be understood by
the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
Unpacking
When unpacking your PP Service Cart, check to make sure all components are included. If any
parts are missing or broken, please call HARBOR FREIGHT TOOLS at 1-800-444-3353. When
calling to order parts, please reference the specic SKU of the Service Cart that you have.
Assembly
Your Service Cart will require complete assembly. It is important that you read the entire manual
to become familiar with the product BEFORE you assemble and use the Service Cart. Before
operating the Service Cart be sure that you have all parts described in the Parts List and Assembly
Diagram located on the last pages of this manual. Refer to the ve illustrations on page 5 when
assembling this product.
Place one Table Board (3) upside down on the work surface. Locate the Handle (5). 1.
Turn it upside down with the cup holder toward the Table Board (3) and the hand holes
on the outside. Using a rubber mallet, tap the Handle (5) down into the grooves on
the Table Board (3) - see Assembly diagram.
Locate the two Legs (7). Place one on the Table Board (3) corner nearest the Handle 2.
(5), and place one on the diagonal corner located on the outside of the Table Board
(3) as in the Assembly diagram. Make certain that the end with the screw holes is facing upward. Using a rubber mallet, tap the Legs (7) down into the Table Board (3).
Note: Position the Legs so that the ange in each matches the space in the Table
Board (3).
Locate the two Legs (8). Place one on the Table Board (3) corner nearest the Handle 3.
(5), and place one on the diagonal corner located on the outside of the Table Board
(3) as in the Assembly diagram. Make certain that the end with the screw holes is facing upward. Using a rubber mallet, tap the Legs (8) down into the Table Board (3).
Insert Bolts (4) down through the Table Board (3) and into each Leg (7) and Leg (8) 4.
- see Assembly diagram step 3.
SKU 92862 / 92865 For technical questions please call 1-800-444-3353. Page 3
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Locate the second Table Board and turn it upside down. Set the second Table Board 5.
(3) onto the Legs (7 & 8) making certain that both Table Boards (3) are facing the
same way.
Turn the Service Cart right-side up. Set the Covers (1 and 2) down onto each corner 6.
of the top Table Board (3) - see Assembly diagram step 4.
Caster marked
with “R”
Table Board (3)
Figure 1
Swivel Caster (9)
7. Turn the Service Cart upside down again. As necessary, attach one Wheel (11) to
each of the two Swivel Casters (9) using one Bolt (12) and secured in place with Nut
(10) - see Figure 1 and Assembly diagram step 5.
As necessary, attach one Wheel (11) to each of the two Fixed Casters (13) with Bolt 8.
(12), and Nut (10).
Place the two Casters marked “R” on the same side of the Table Board as the Handle 9.
(5)- see Figure below.
Thread Bolts (17) down through the Table Board (3) and into the Casters (9 and 13). 10.
Slide on Split Washer (14) and thread on Nuts (16).
Turn the Service Cart upright. Make certain that all hardware is tight. Make certain 11.
that the Fixed Casters (13) and Swivel Casters (9) roll properly.
PARTS LIST
Part Description Quantity
1 Cover 2
2 Cover 2
3 Table Board 2
4 Screw 12
5 Handle 1
7 Leg 2
8 Leg 2
9 Swivel Caster 2
Part Description Quantity
10 Nut 4
11 Wheel 4
12 Bolt 4
13 Fixed Caster 2
14 Split Washer 16
16 Nut 16
17 Bolt 16
18 Rod 1
PARTS LIST
Note: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
REV 07g
SKU 92862 / 92865 For technical questions please call 1-800-444-3353. Page 4
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please Read the folloWing caRefullY
the ManufactuReR and/oR distRibutoR has pRoVided the paRts diagRaM in this Manual as a RefeRence tool
onlY. neitheR the ManufactuReR noR distRibutoR MaKes anY RepResentation oR WaRRantY of anY Kind to
the buYeR that he oR she is Qualified to MaKe anY RepaiRs to the pRoduct oR that he oR she is Qualified
to Replace anY paRts of the pRoduct. in fact, the ManufactuReR and/oR distRibutoR eXpResslY states
that all RepaiRs and paRts ReplaceMents should be undeRtaKen bY ceRtified and licensed technicians
and not bY the buYeR. the buYeR assuMes all RisK and liabilitY aRising out of his oR heR RepaiRs to the
oRiginal pRoduct oR ReplaceMent paRts theReto, oR aRising out of his oR heR
installation of ReplaceMent paRts theReto.
Parts/Assembly Diagram
REV 07g
SKU 92862 / 92865 For technical questions please call 1-800-444-3353. Page 5
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LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the date
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event
be liable for death, injuries to persons or property, or for incidental, contingent, special
or consequential damages arising from the use of our product. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either repair
or replace the product at our election or we may elect to refund the purchase price if we
cannot readily and quickly provide you with a replacement. We will return repaired products
at our expense, but if we determine there is no defect, or that the defect resulted from
causes not within the scope of our warranty, then you must bear the cost of returning the
product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 92862 / 92865 For technical questions please call 1-800-444-3353. Page 6
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