Harbor Freight Tools 92509 Assembly And Operating Instructions Manual

2-IN-1 CUT2-IN-1 CUT

2-IN-1 CUT

2-IN-1 CUT2-IN-1 CUT

AND ROUTERAND ROUTER

AND ROUTER

AND ROUTERAND ROUTER

-OFF TOOL-OFF TOOL

-OFF TOOL

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92509

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 MISSION OAKS BLVD., CAMARILLO, CA 93011

VISIT OUR WEB SITE AT HTTP://WWW.HARBORFREIGHT.COM

Copyright © 2004 by Harbor Freight Tools®. All r ights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353

SPECIFICATIONS

Item Description

Motor 120 VAC, 4 amps (no load), 6.2 amps (startup);

Double
Line Cord 6’ 4” (L), 2-prong, polarized plug, U.L. Listed
Switch Type Toggle
Collet Adapters 1/8 and 1/4 inch
Overall Dimensions 9.25 (H) x 4 (dia.) inches
Accessories Circle cutting jig (2-3/4 to 8-1/2 inch circles)

Removable handle

Trimmer Guide

Tilt B ase with gauge

Plastic case
Bit Sizes Up to ¾ inch cutting diameter
Weight 3.5 lbs.

Insulated; 34,000 RPM

E194601

SAVE THIS MANUAL

You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERST AND ALL INSTRUCTIONS. Failure to follow all instructions
listed below may result in electric shoc k, fire, and/or serious injury.

SA VE THESE INSTRUCTION

Work Area

1. Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.

3. Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control. Protect others in the work area from

debris such as chips and sparks. Provide barriers or shields as needed.

4. Use tool in a well ventilated area.

SKU 92509 For technical questions, please call 1-800-444-3353

Page 2

Electrical Safety

5. Av oid bod y contact with gr ounded surfaces suc h as pipes, radiator s, ranges,
and refrigerators. There is an increased risk of electric shock if your body is

grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.

7. Grounded tools must be plugged into an outlet properly installed and grounded

in accordance with all codes and ordinances. Never remove the grounding
prong or modify the plug in any way. Do not use any adapter plugs. Check with
a qualified electrician if you are in doubt as to whether the outlet is properly
grounded. If the tools should electrically malfunction or break down, grounding

provides a low resistance path to carry electricity away from the user.

8. Double insulated tools are equipped with a polarized plug (one blade is wider

than the other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not change the plug in any

way. Double insulation

cord and grounded power supply system.

9. Do not abuse the Power Cord. Never use the Power Cord to carry the tools or

pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp
edges, or moving parts. Replace damaged Power Cords immediately. Damaged

Power Cords increase the r isk of electr ic shock.

10. When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk
of electric shock.

eliminates the need for the three wire grounded power

Personal Safety

11. Stay alert. Watch what you are doing, and use common sense when operating a
power tool. Do not use a power tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools may

result in serious personal injury.

12. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.

13. Avoid accidental starting. Be sure the P o wer Switc h is off before plugging in.
Carrying power tools with your finger on the Power Switch, or plugging in power tools
with the Power Switch on, invites accidents.

14. Remove adjusting keys or wrenches before turning the power tool on. A wrench
or a key that is left attached to a rotating part of the power tool may result in personal
injury.

SKU 92509 For technical questions, please call 1-800-444-3353

Page 3

15. Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the power tool in unexpected situations.

16. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

17. Use clamps (not included) or other practical ways to secure and support the
workpiece to a stable platform. Holding the work by hand or against your body is

unstable and may lead to loss of control.

18. Do not force the tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.

19. Do not use the power tool if the Power Switch does not turn it on or off. Any tool
that cannot be controlled with the Power Switch is dangerous and must be replaced.

20. Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.

21. Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.

22. Maintain tools with care. Keep cutting tools sharp and c lean. Properly
maintained tools with a sharp cutting edge are less likely to bind and are easier to
control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.

23. Check for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.

24. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous when

used on another tool.

Service

25. Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.

26. When servicing a tool, use only identical replacement parts. Follow

instructions in the
manual. Use of unauthorized parts or failure to follow maintenance instructions may

create a risk of electric shock or injury.

“Inspection, Maintenance, And Cleaning”

section of this

SKU 92509 For technical questions, please call 1-800-444-3353

Page 4

SPECIFIC SAFETY RULES FOR THE ROUTER

WARNING! This Router has sharp, fast-moving par ts. Misuse can cause severe in-

jury. Always follow the safety instructions below.

1. Hold tool by the insulated gripping handles when performing an operation
where the cutting tool may contact hidden wiring or its own cord. Contact with

“live” wire will make exposed metal parts of the tool “live” and shock the operator.

2. Under no circumstance is the Router base ever to be removed from the Router

in order to use bits that are too large to use with the base assembly attached.

Removal of the Router base, and using the Router “free hand” can lead to serious
bodily injury.

3. Never touch the bit, collet, or any other moving parts while the Router is in

operation.

4. Never lay the Router down until it has stopped rotating completely.

5. Hold the Router firmly when starting, as startup rotation creates significant

torque.

6. Never hold workpiece by hand. Secure the workpiece by clamping, or with other
holding devices.

7. Make sure the workpiece is free of nails and other obstacles. These can interfere
with the cutting process, and possibly cause damage and injury.

8. Hold the tool firmly while cutting. The action of the bit against the workpiece can
cause it to “kick out,” jumping rapidly away from the workpiece. This can be caused by
an improper type, or dull bit being used.

9. Do not handle the Router bit immediately after cutting. It may be very hot,
potentially causing burns or injury.

10. Avoid overloading the tool. If the speed drops abnormally, decrease the pressure on
the bit immediately. Do not apply excessive pressure to the router while cutting.

11. Always use sharpened bits. If the bit stops abruptly, or the bit becomes blocked,
remove the Router from the workpiece and shut it off.

(1)

12. Never start the Router while the bit is in contact with workpiece. Allow the tool to
reach its normal operating speed before applying the bit to the workpiece.

13. Maintain labels and nameplates on the Router . These carry important information.
If unreadable or missing, contact Harbor Freight Tools for a replacement.

14. Always wear ANSI approved safety impact eye goggles and heavy work gloves
when using the Router. Using personal safety devices reduce the risk for injury.
Safety impact eye goggles and heavy work gloves are available from Harbor Freight
Tools.

SKU 92509 For technical questions, please call 1-800-444-3353

Page 5