Harbor Freight Tools 92038 User Manual

®

R

220 VOLT, HYDRAULIC, ELECTRIC PUMP

Model 92038

ASSEMBLY AND OPERATING INSTRUCTIONS

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

Copyright 2004 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353.

REV 12/04

PRODUCT SPECIFICATIONS

Electrical Requirements 2 HP, 220 V, 50 Hz, Single Phase, 10.6 Amps (work load)
Pressure 2200 PSI
Speed 2820 RPM
Duty 5 Minute
Oil Tank Capacity 4.5 Gallons
Overall Dimensions 35-1/2” H x 11” L x 8-1/2” W

SAVE THIS MANUAL

You will need this manual f or the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and
assembly diagram. K eep your inv oice with this manual. Write the invoice number
on the inside of the front cover. Keep this manual and invoice in a safe and dry
place for future reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury .

SAVE THESE INSTRUCTIONS

WORK AREA

1. Keep your work area clean and well lit.

2. Do not operate electric pumps in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Pumps may create sparks
and arcing, which may ignite the dust or fumes.

3. Keep bystanders, children, and visitors away while operating a Pump.

SKU 92038 For technical questions, please call 1-800-444-3353. Page 2

ELECTRICAL SAFETY

4. Avoid body contact with gr ounded surfaces suc h as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if y our

body is grounded.

5. Do not expose Electric Pumps to rain or wet conditions. W ater entering a
Pump will increase the risk of electric shock.

6. Do not abuse the Power Cord. N ever use the Power Cord to carry the tools

or pull the Plug from an outlet. Keep the P o wer Cord a way fr om heat, oil,
sharp edges, or mo ving parts. Replace dama ged P ower Cor ds immediately.

Damaged Po w er Cords increase the risk of electric shock.

7. When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.

PERSONAL SAFETY

8. Stay alert. W atc h what y ou are doing, and use common sense when
operating a the Pump. Do not use the Pump while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while

operating this Pump may result in serious personal injury.

9. Dress properly . Do not wear loose c lothing or je welry. Contain long hair .
Keep your hair, c lothing, and gloves a way fr om mo ving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.

10. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the power tool in unexpected
situations.

TOOL USE AND CARE

11. Do not force the Pump. Use the correct Pump for your application. The
correct Pump will do the job better and safer at the rate for which it is designed.

12. Disconnect the Po wer Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the Pump accidentally .

13. Store idle Pumps out of reach of children and other untrained persons.
Electric Pumps are dangerous in the hands of untrained users.

SKU 92038 For technical questions, please call 1-800-444-3353. Page 3

14. Maintain Pumps with care. Keep them c lean. Do not use a damaged Pump.
Tag damaged Pumps “Do not use” until repaired.

15. Check for, breakage of parts and any other condition that may aff ect the

Pump’s operation. If damaged, have the Pump serviced before using.

Many accidents are caused by poorly maintained Pumps.

16. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one Pump may become hazardous
when used on another Pump.

SERVICE

17. Pump service must be performed only by qualified repair personnel.
Service or maintenance performed by unqualified personnel could result in a risk
of injury .

18. When servicing a Pump, use only identical replacement parts. Follow

instructions in the
manual. Use of unauthorized parts or failure to f ollo w maintenance instructions

may create a risk of electric shock or injury .

“Inspection, Maintenance, And Cleaning”

section of this

SPECIFIC SAFETY RULES

1. Maintain labels and nameplates on the Pump. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.

2. Always wear ANSI approved safety impact eye goggles and heavy work
gloves when using the Pump. Using personal safety devices reduce the risk
for injury. Safety impact eye goggles and heavy work gloves are available from
Harbor Freight Tools.

3. Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of
obstructions, grease, oil, trash, and other debris. Do not use an Electric Pump in
areas near flammable chemicals, dusts, and vapors. Do not use this product in a
damp or wet location.

4. Avoid unintentional starting. Make sure y ou are prepared to begin w ork
before turning on the Pump.

5. All hydraulic hoses and hydraulic systems to be used with this pump must

be rated at a working pressure of at least 2200 PSI.

6. Never leave the Pump unattended when it is plugged into an electrical
outlet. Turn off the Pump and unplug it from its electrical outlet before leaving.

SKU 92038 For technical questions, please call 1-800-444-3353. Page 4