Harbor Freight Tools 91835 User Manual

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91835

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our W eb site at http://www.harborfreight.com

Copyright © 2004 by Harbor Freight Tools®. All rights reserved. No por tion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353

Specifications

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Save This Manual

Y ou will need the manual f or the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice
with this manual. Write the invoice n umber on the inside of the front cover . Keep the
manual and invoice in a safe and dry place for future reference.

Safety Warnings and Precautions

WARNING: When using product, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this product!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in damp
or wet locations. Don’t expose to rain. Keep work area well lit. Do not use
electrically powered tools in the presence of flammable gases or liquids.

3. Keep children away. Children must ne ver be allowed in the work area. Do not
let them handle machines, tools, or extension cords.

4. Store idle equipment. When not in use, tools must be stored in a dry location
to inhibit rust. Always lock up tools and keep out of reach of children.

5. Use the right workbench for the job. There are certain applications for which
this workbench was designed. It will do the job better and more safely at the rate
for which it was intended. Do not modify this workbench and do not use this
workbench for a purpose for which it was not intended. Do not stand on, or sit on
the Work Bench.

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6. Dress properly when working. Do not wear loose clothing or jewelry as they
can be caught in moving parts. Protectiv e, electrically non-conductiv e clothes
and non-skid footwear are recommended when working. Wear restrictive hair
covering to contain long hair .

7. Use eye and ear protection. Always wear ANSI approved impact safety goggles.
Wear a full face shield if y ou are producing metal filings or wood chips. W ear an
ANSI approved dust mask or respirator when working around metal, wood, and
chemical dusts and mists.

8. Do not overreach. K eep proper footing and balance at all times . Do not reach
over or across running machines.

9. Maintain tools with care. Keep tools shar p and clean for better and safer
performance. Follow instructions for lubricating and changing accessories. Inspect
tool cords periodically and, if damaged, have them repaired by an authorized
technician. The handles must be k ept clean, dry , and free from oil and grease at
all times.

10. Keep your Work Bench surface clean and orderly. A messy or dirty work
surface invites accidents. Store work pieces and tools properly, and keep this
workbench surface clear and clean for each project you work on.

11. Stay alert. Watch what y ou are doing, use common sense. Do not operate any
tool when you are tired.

12. Take caution as some woods contain preservatives such as copper
chromium arsenate (CCA) which can be toxic. When cutting these materials
extra care should be taken to avoid inhalation and minimize skin contact.

13. Check for damaged parts. Before using any product, any part that appears
damaged should be carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment; any broken parts or
mounting fixtures; and any other condition that may affect proper operation. Any
part that is damaged should be properly repaired or replaced by a qualified
technician.

14. Guard against electric shock when using electric tools. Prevent body contact
with grounded surfaces such as pipes, radiators, ranges, and refrigerator
enclosures.

15. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use
accessories intended for use with this tool. Approved accessories are available
from Harbor Freight T ools .

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16. Do not operate tools if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.

17. Maintenance. F or y our safety, service and maintenance should be performed
regularly by a qualified technician.

18. When using tools , always read the saf ety warnings and instructions in the tool’s
instruction manual before using the tool.

Warning: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It
must be understood by the operator that common sense and caution are factors
which cannot be built into this product, but m ust be supplied by the operator .

Unpacking

This product requires assembly. When unpacking, chec k to make sure the f ollowing
parts are included.

(1) T op (1) Lower Shelf (2) Cross Braces (2) Leg Assemblies
(1) Vise Assembly (6) 50mm Screws (8) 60mm Bolts (8) Threaded Lugs
(1) Hex Wrench (4) W ood Dogs (4) Small Anvils (1) 10mm Scre w and W asher

If any parts are missing or broken, please call Harbor Freight Tools at the number on
the cover of this manual.

Assembly

1. Insert each of the 8 Threaded Lugs (H) onto the holes cross-drilled in the ends of
the Cross Braces (C) as shown in Step 1. Use the slots in the end of each Lug
to align the threads with the holes drilled into the ends of the Cross Braces.

2. Attach one Cross Brace (C) to the two Leg Assemblies (D) as shown in Step 2.
Be sure that the slotted side on the Cross Brace faces the interior of the Leg
Assemblies. Secure in place with 4 60mm Bolts (G).

3. Slide the Lower Shelf (B) into position as shown in Step 3.

4. Install the second Cross Brace (C) as shown in Step 4. Be sure the groove on
this Cross Brace also faces inward, so that the Lower Shelf (B) is held in place
by the grooves in both Cross Braces. Secure the second Cross Brace using 4
60mm Bolts (G) as before. You now hav e a completed “Chassis”.

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Assembly Drawing

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5. Lay the T op (A) upside do wn on the floor or other flat surface as shown in Step 5.
Invert the completed Chassis, and align the screw holes in the Chassis with
those in the Top. Be sure to align the front of the Chassis with the front of the
Top. Secure the Chassis to the top using 6 Scre ws (F).

6. Install the Vise (E) into the holes on the front of the Workbench Top. Install the
10mm Screw (E1) into the end of the Vise Screw as sho wn in Step 6. This is to
prevent the Vise (E) from coming apart when you are using it. In vert the completed
Workbench so that it is standing upright on the floor. You may now install the
Wood Dogs (J) or Small Anvils (K) as needed.

NOTE: The Wood Dogs and Small An vils are used as braces or measuring points for
various work materials. They are used optionally as needed. When not in use, store
them in a convenient place.

Operation

1. Install your W ork Bench in a clean, dry, well lighted work space. Observe work
space conditions including ventilation, light, proper electrical service, etc. to be
sure that you will be safe working there.

2. Check to be sure your W ork Bench is stable on a sturdy , le vel surf ace. It should
not rock when you push on it. If it does, repair the underlying surface.

3. The Vise is useful for holding objects to be drilled or cut. Open the Vise by
turning the handle counterclockwise. Close the Vise by turning the handle
clockwise. Do not overtighten or force the handle. Do not hammer or beat on the
Vise or materials clamped in it, as this will damage the Vise.

4. The W ood Dogs and Small An vils are useful f or holding materials on the W ork
Bench surface. These may be inserted or removed from their holes as necessary .

Maintenance

1. Protect your workbench from water or corrosive materials. Medium Density
Fiberboard (MDF) is especially prone to damage if exposed to water .

2. When using your workbench, do not drill or cut into the top. Use pieces of scrap
material under your workpiece to prevent damage to the work bench.

3. Remember that the weight capacity of this workbench is 250 lbs. Do not overload
the work bench. Do not throw or drop heavy objects on the Lower Shelf (B). Its
weight capacity is much less than 250 lbs.

4. Wipe grease, oil, or other foreign materials off the work bench promptly whenever
spills occur. K eep the workbench surf ace clean and free of clutter .

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Parts List

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NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM
IN THIS MANUAL AS A REFERENCE T OOL ONLY. NEITHER THE MANUFACTURER NOR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE
BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR
THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PAR TS OF THE PRODUCT . IN FACT,
THE MANUF A CTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERET O , OR ARISING OUT OF HIS OR HER INSTALLA TION
OF REPLACEMENT PARTS THERETO.

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PLEASE READ THE FOLLOWING CAREFULLY

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