Harbor Freight Tools 6852 User Manual

6” BELT & 9” SANDER
6852
ASSEMBLY AND OPERATING INSTRUCTIONS
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Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2004 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of Harbor
Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements,
actual product may differ slightly from the product described herein. Tools required for assembly and service
may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 09k
PRODUCT SPECIFICATIONS
Electrical Requirements 1 HP, Ball Bearing Motor
110 Volt/60 Hz/12.8 Amps
3450 Rpm Overall Height 40” Table Surface Dimensions 6-1/2” x 12-3/4” Table Tilt 0-50 Degrees Work Table Options For Sanding Disc or Sanding Belt
Use Belt Size 6” x 48” Disc Size 9” Diameter, PSA Type Belt Speed 1280 FPM Disk Speed 1720 RPM Weight 121 lb.
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, op­erating, inspection, maintenance and cleaning procedures, parts list and assem­bly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY WARNINGS AND PRECAUTIONS
1. KEEP WORK AREA CLEAN AND DRY. Cluttered, damp, or wet work areas invite injuries.
2. KEEP CHILDREN AWAY FROM WORK AREA. Do not allow children to handle this product.
3. STORE IDLE EQUIPMENT. When not in use, tools and equipment should be stored in a dry location to inhibit rust. Always lock up tools and equipment, and keep out of reach of children.
4. DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this product.
REV 07g
SKU 06852 For technical questions, please call 1-800-444-3353. PAGE 2
5. USE EYE, BREATHING, AND HAND PROTECTION. Wear ANSI approved safe- ty impact eyeglasses, safety impact full face shield, and a dust mask or respirator when using this product. ANSI approved safety impact eyeglasses, safety impact full face shield, dust masks and respirators are available from Harbor Freight Tools.
6. DRESS SAFELY. Do not wear loose clothing or jewelry, as they can become caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows.
7. DO NOT OVERREACH. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etcetera.
8. INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS.
9. STAY ALERT. Watch what you are doing at all times. Use common sense. Do not use this product when you are tired or distracted from the job at hand.
10. CHECK FOR DAMAGED PARTS. Before using this product, carefully check that it will operate properly and perform its intended function. Check for damaged parts and any other conditions that may affect the operation of this product. Re­place or repair damaged or worn parts immediately.
11. REPLACEMENT PARTS AND ACCESSORIES: When servicing, use only identi- cal replacement parts. Only use accessories intended for use with this product. Approved accessories are available from Harbor Freight Tools.
12. MAINTAIN THIS PRODUCT WITH CARE. Keep this product clean and dry for better and safer performance.
13. MAINTENANCE: For your safety, service and maintenance should be performed regularly by a qualified technician.
14. USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applica­tions for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool, and do not use this tool for a purpose for which it was not intended.
15. WARNING: The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.
SKU 06852 For technical questions, please call 1-800-444-3353. PAGE 3
SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS
1. MAINTAIN A SAFE WORKING ENVIRONMENT. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, sawdust, grease, oil, trash, and other debris. Do not use the Belt/Disc Sander in areas near flammable chemicals, dusts, and vapors. Do not use the Belt/Disc Sander in a damp or wet location.
2. GROUND THIS PRODUCT. The electrical Power Cord (55) for this product is equipped with a grounded, 3-Prong Plug. Never remove the grounding prong or modify the Plug in any way. Do not use adapter plugs with this product. To com­ply with the National Electric Code, and to provide additional protection from the risk of electrical shock, this product should only be connected to a 110 Volt,
3-hole electrical outlet that is protected by a Ground Fault Circuit Interrupter
(GFCI).
3. DO NOT ABUSE THE POWER CORD. Do not use the Power Cord (55) to pull its 3-Prong Plug from an electrical power outlet. Keep the Power Cord away from heat, oil, sharp edges, and moving parts. Route the Power Cord safely. Do not route the Power Cord where it can be walked on or tripped over. Replace a dam­aged Power Cord immediately.
4. IF AN EXTENSION CORD (not included) IS USED, MAKE SURE TO USE
ONLY UL APPROVED CORDS HAVING THE CORRECT GAUGE AND LENGTH. This product requires a 14 gauge extension cord.
5. REDUCE THE RISK OF ACCIDENTAL STARTING. Make sure the Power Switch (53) is in the “OFF” position before plugging the Power Cord (55) into a grounded, 3-hole, 110 Volt, electrical outlet. (See Figure B, and Assy. Diagram.)
6. PRIOR TO STARTING THE BELT/DISC SANDER, MAKE SURE ALL ADJUST-
ING KEYS AND WRENCHES ARE REMOVED FROM THE TOOL.
7. BEFORE SANDING, TURN ON THE BELT/DISC SANDER AND CHECK FOR EXCESSIVELY LOOSE SANDING BELT/DISC (2, 15) OR MACHINE VIBRA­TION. If this is found, turn off the tool and correct the problem before using.
8. ALWAYS KEEP HANDS AND FINGERS AS FAR AWAY AS POSSIBLE FROM THE MOVING PARTS OF THE BELT/DISC SANDER.
SKU 06852 For technical questions, please call 1-800-444-3353. PAGE 4
9. ALLOW THE SANDING BELT/DISC (2, 15) TO TURN UP TO FULL SPEED BEFORE FEEDING A WORKPIECE INTO THE SANDING BELT/DISC. When turning off the Belt/Disc Sander, allow the Sanding Belt/Disc to slow down and stop on its own. Do not press against the Sanding Belt/Disc to stop it.
10. FEED THE WORKPIECE INTO THE SANDING BELT/DISC (2, 15) GRADU- ALLY. Do not force the machine to remove material faster than it was designed to cut.
11. TO AVOID PERSONAL INJURY AND/OR DAMAGE TO THE MACHINE,
ALWAYS ALLOW APPROXIMATELY 1/16” CLEARANCE BETWEEN THE
SANDING BELT (2) AND THE BACK STOP (39).
12. ALWAYS ALLOW APPROXIMATELY 1/16” CLEARANCE BETWEEN THE SANDING DISC (15) AND THE TABLE (1).
13. WHEN SANDING A LARGE WORKPIECE, MAKE SURE ITS ENTIRE LENGTH IS PROPERLY SUPPORTED. If necessary, use a roller stand (not included) with
a larger workpiece.
14. NEVER ATTEMPT TO REMOVE MATERIAL STUCK IN THE MOVING PARTS
OF THE BELT/DISC SANDER WHILE IT IS PLUGGED IN AND RUNNING.
15. NEVER STAND ON THE BELT/DISC SANDER. Serious injury could result if the Belt/Disc Sander is tipped or if the turning Sanding Belt/Disc (2, 15) are acciden­tally contacted.
16. ALWAYS TURN THE POWER SWITCH (53) TO ITS “OFF” POSITION AND UN-
PLUG THE BELT/DISC SANDER FROM ITS ELECTRICAL SUPPLY SOURCE BEFORE PERFORMING ANY INSPECTION, ADJUSTMENTS, MAINTE­NANCE, OR CLEANING PROCEDURES.
17. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, and arsenic and chromium from chemically treated lumber. Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemi­cals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
SKU 06852 For technical questions, please call 1-800-444-3353. PAGE 5
18. WARNING: People with pacemakers should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker.
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts List on page 16 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
PRODUCT FEATURES
NOTE: Prior to assembling and operating the Belt/Disc Sander, it is important to fa-
miliarize yourself with all of the machine’s major components. Failure to do so may result in personal injury and/or damage to the machine and workpiece being sanded. (See Figure B, and refer to the “Operating Instructions” section in
this manual.)
9” SANDING DISC
(15)
FIGURE B
TABLE (1)
PULLEY
COVER
(22)
BASE
(51)
MITER GAUGE
(3)
BACK STOP
POWER
CORD
(55)
LOCK KNOB/ADJUST NUT ASSY. (44)
(39)
6” SANDING
BELT (2)
SAND BELT
FRAME (40)
POWER
SWITCH
(53)
STAND
(56
FRAME
(64)
SKU 06852 For technical questions, please call 1-800-444-3353. PAGE 6
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