Harbor Freight Tools 68126 User Manual

Page 1
12V LITHIUM CORDLESS DRILL
Model
68126
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2010 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not
related to personal injury.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
General Power Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety1.
Keep work area clean and well lit. a.
Cluttered or dark areas invite accidents.
Do not operate power tools in b. explosive atmospheres, such as in
the presence of ammable liquids,
gases or dust. Power tools create
sparks which may ignite the dust or
fumes.
Keep children and bystanders c. away while operating a power tool.
Distractions can cause you to lose control.
Electrical safety2.
Do not expose power tools to rain or wet conditions. Water entering
a power tool will increase the risk of
electric shock.
Personal safety3.
Stay alert, watch what you are a. doing and use common sense when
Page 2For technical questions, please call 1-800-444-3353.SKU 68126
Page 3
operating a power tool. Do not use a power tool while you are tired or
under the inuence of drugs, alcohol
or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. b. Always wear eye protection. Safety
equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. c. Ensure the trigger is in the off­position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying
power tools with your nger on the switch or energizing power tools that
have the switch on invites accidents.
Remove any adjusting key or wrench d. before turning the power tool on.
A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper e. footing and balance at all times. This
enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose f. clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
If devices are provided for the g. connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
Only use safety equipment that has h. been approved by an appropriate standards agency. Unapproved
safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specic hazards in the work area.
Power tool use and care4.
Do not force the power tool. Use a. the correct power tool for your application. The correct power tool will
do the job better and safer at the rate
for which it was designed.
Do not use the power tool if the b. switch does not turn it on and off.
Any power tool that cannot be controlled
with the switch is dangerous and must
be repaired.
Disconnect the plug from the power c. source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.
Store idle power tools out of the d. reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for e. misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean.f.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Page 3For technical questions, please call 1-800-444-3353.SKU 68126
Page 4
Use the power tool, accessories g. and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of
the power tool for operations different
from those intended could result in a hazardous situation.
Battery tool use and care5.
Recharge only with the charger a.
specied by the manufacturer. A
charger that is suitable for one type of battery pack may create a risk of re when used with another battery pack.
Use power tools only with b.
specically designated battery
packs. Use of any other battery packs may create a risk of injury and re.
When battery pack is not in use, keep c. it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a re.
Under abusive conditions, liquid d. may be ejected from the battery; avoid contact. If contact accidentally
occurs, ush with water. If liquid
contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Service6.
Have your power tool serviced by a a.
qualied repair person using only
identical replacement parts. This will
ensure that the safety of the power tool
is maintained.
Drill and Impact Drill Safety
Warnings
Hold power tools by insulated 1. gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a ″live″ wire will make
exposed metal parts of the tool ″live″ and shock the operator.
Let bit cool before touching, changing 2. or adjusting it. Bits heat up dramatically while in use, and can burn you.
If the drill bit jams, release the trigger 3. immediately; drill torque can cause injury or break bit.
Maintain labels and nameplates on 4. the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Avoid unintentional starting. Prepare to 5. begin work before turning on the tool.
Do not lay the tool down until it has come 6. to a complete stop. Moving parts can grab the surface and pull the tool out of your control.
When using a handheld power tool, 7.
maintain a rm grip on the tool with both
hands to resist starting torque.
Do not leave the tool unattended when 8. it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
9. The battery charger gets hot during use. The charger’s heat can build up to unsafe
levels and create a re hazard
if it does not receive adequate ventilation, due to an electrical fault, or if it is used in a hot environment.
Page 4For technical questions, please call 1-800-444-3353.SKU 68126
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Do not place the charger on a ammable
surface. Do not obstruct any vents on the charger. Especially avoid placing
the charger on carpets and rugs; they
are not only ammable, but they also
obstruct vents under the charger.
Place the charger on a stable, solid,
nonammable surface (such as a stable metal workbench or concrete oor) at least 1 foot away from all ammable
objects, such as drapes or walls. Keep a
re extinguisher and a smoke detector in
the area. Frequently monitor the charger and battery while charging.
This product is not a toy. Keep it out of 10. reach of children.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
WARNING: Handling the cord on this 13. product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
People with pacemakers should 11. consult their physician(s) before use.
Electromagnetic elds in close proximity
to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with trigger locked on.
• Properly maintain and inspect to avoid
electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.
WARNING: Some dust created by power 12. sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically
treated lumber
The warnings, precautions, and 14. instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Page 5For technical questions, please call 1-800-444-3353.SKU 68126
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Lithium Battery Safety Warnings
LITHIUM BATTERIES STORE A
LARGE AMOUNT OF ENERGY AND
WILL VENT FIRE OR EXPLODE IF
MISTREATED:
blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue
ngers), seek medical advice as soon as
possible.
Do not smoke during use. Nicotine 2. reduces the blood supply to the hands
and ngers, increasing the risk of vibration-related injury.
Keep Battery Pack dry.1.
DO NOT DO ANY OF THE 2. FOLLOWING TO THE BATTERY PACK:
Open,a. Drop,b. Short-circuit,c. Incinerate, ord. Expose to temperatures greater than e.
140°F.
Charge Battery Pack only according to 3. the instructions indicated in the charger manual.
Inspect Battery Pack before every use; 4. do not use or charge if damaged.
Vibration Safety
This tool vibrates during use. Repeated
or long-term exposure to vibration may
cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of
vibration-related injury:
Wear suitable gloves to reduce the 3. vibration effects on the user.
Use tools with the lowest vibration when 4. there is a choice.
Include vibration-free periods each day 5. of work.
Grip tool as lightly as possible (while still 6. keeping safe control of it). Let the tool do the work.
To reduce vibration, maintain the tool 7. as explained in this manual. If any abnormal vibration occurs, stop use immediately.
SAVE THESE
INSTRUCTIONS.
Anyone using vibrating tools regularly 1.
or for an extended period should rst
be examined by a doctor and then have
regular medical check-ups to ensure
medical problems are not being caused or worsened from use. Pregnant women or people who have impaired
Page 6For technical questions, please call 1-800-444-3353.SKU 68126
Page 7
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied electrician
if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility
before use. If the plug will not t
the outlet, have a proper outlet
installed by a qualied
electrician.
Double Insulated Tools: Tools with
Two Prong Plugs
Double insulated tools may be used in 2. either of the 120 volt outlets shown in the preceding illustration. (See Outlets for
2-Prong Plug.)
Extension Cords
Note: Extension cords must not be used with
this item’s charger.
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
A
n0 xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions per Minute (RPM)
Outlets for 2-Prong Plug
Tools marked “Double Insulated” do not 1. require grounding. They have a special
double insulation system which satises
OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
Page 7For technical questions, please call 1-800-444-3353.SKU 68126
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SPECIFICATIONS
Controls
Charger Input 120V~ / 60Hz
Motor Speed
Battery
Chuck Capacity 3/8" (10mm)
0-350 RPM (1st gear) 0-1300 RPM (2nd gear)
12V, 1300mAh Lithium-Ion
(ITEM 68059)
UNPACKING
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon as
possible.
INSTRUCTIONS FOR PUTTING
INTO USE
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Functions
TRIGGER:1.
This is a variable speed tool.
Squeeze the Trigger more to increase
speed, less to reduce speed. The light will illuminate when the trigger is pressed.
DIRECTION SETTING:2.
: (towards front of drill)
Press switch from the right side of the drill to make the drill turn clockwise, usually for tightening or driving screws.
: (away from front of drill)
Press switch from the left side of the drill to make the drill turn counterclockwise, usually for loosening or removing screws.
CLUTCH COLLAR:3.
1 - 11: These settings control the amount
of torque at the bit to prevent stripping bolts and screws or splitting wood. Settings range from 1 - lowest
torque - to 11 - highest torque.
Chuck
Collar
Clutch
Collar
Light
Trigger
Battery
Pack
Gear Switch
Direction
Switch
: This setting prevents the clutch
from slipping. It is used when drilling holes.
GEAR SWITCH:4.
1: low gear, higher torque
2: high gear, faster speed
CAUTION To prevent drill damage,
do not adjust any setting halfway between options. Example: Do not use the Drill with the Clutch collar set between settings 11 and .
Page 8For technical questions, please call 1-800-444-3353.SKU 68126
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OPERATING INSTRUCTIONS
Battery Pack
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Charging the Battery Pack
The Battery Pack (ITEM 68059) needs to
be charged before rst use. Recharge
the Battery after every use.
Remove the Battery Pack by pressing on 1.
the striped side tabs and sliding it out.
Then set the Pack and Charger on a dry
reproof surface in a room where the
temperature ranges from 50-104° F.
NOTE: Allow a recently used Battery Pack
to cool completely before charging.
Also make sure the Battery Pack is
undamaged; do not charge a cracked or
leaking pack.
Insert Charger’s plug into a grounded, 2.
120V~ outlet. Then slide Battery Pack
into Charger’s battery port, making sure
Battery Pack’s tabs snap into place and
Battery Pack is secure before charging.
Green
Light
Red Light
Charger
3. The green light will activate once Charger is plugged in. The green light will continue to light and the red light will
ash during charging.
NOTE: Normal charging time after use is
about 1 hour.
When Battery Pack is fully charged, both 4. red and green lights will stay lit.
NOTE: If both the green and red lights of the
charger are blinking simultaneously, the charger or the battery is defective.
NOTE: Batteries will not reach full charge the
rst time they are charged. Allow for
several cycles (drilling and recharging) before the Tool is fully charged.
Press Battery Pack’s side tabs and pull 5. Pack from the Charger and unplug the Charger from the wall outlet.
Note: Do not use a battery pack immediately
after charging. Allow it to cool rst. Store
the Charger and Battery Packs not in use indoors, away from children.
Page 9For technical questions, please call 1-800-444-3353.SKU 68126
Page 10
Tool Set Up
General Operating Instructions
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Release the Trigger and remove the Battery Pack before adjusting tool or installing accessories.
BIT INSTALLATION:
CAUTION! Let bit cool before 1. touching, changing or adjusting it. Bits heat up dramatically while in use, and can burn you.
Slide Direction Selector to its mid-2. position.
While holding ring behind collar of 3. Chuck with one hand, rotate collar counterclockwise to open jaws.
Insert shank of drill bit or other accessory 4. into chuck.
Change Direction, Clutch, and Gear 1. settings as desired, see page 8.
CAUTION: To prevent damage, do not adjust any setting while drill is in motion.
Install bit as explained to the left.2.
Insert Battery Pack into base of tool until 3. it clicks in place.
Place tip of bit against desired location. 4.
Verify that work surface has no hidden utility lines before drilling or driving screws.
Place one hand over top of housing for 5. greater tool stability. With other hand
grip handle and squeeze Trigger to
activate motor.
Do not force bit. Excessive force will 6. damage tip and lead to tool failure. Drill only as deep as needed.
Turn collar clockwise to hand tighten. 5.
CAUTION! To prevent injury, do not squeeze Trigger to release or tighten chuck.
Work Piece and Work Area Set Up
Designate a work area that is clean and 1.
well-lit. The work area must not allow
access by children or pets to prevent distraction and injury.
Secure loose work pieces using a vise 2. or clamps (not included) to prevent movement while working.
There must not be objects, such as utility 3.
lines, nearby that will present a hazard
while working.
To prevent accidents: After use, turn off 7. the tool and remove the Battery Pack by pressing on the striped side tabs and sliding it out. Clean, then store the tool indoors out of children’s reach.
Page 10For technical questions, please call 1-800-444-3353.SKU 68126
Page 11
MAINTENANCE AND
SERVICING
Cleaning, Maintenance, and
Lubrication
Procedures not specically
explained in this manual must
be performed only by a qualied
technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Release the Trigger and remove the Battery Pack before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
BEFORE EACH USE,1. inspect the
general condition of the tool. Check for loose hardware, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation.
AFTER USE,2. wipe external surfaces of the tool with clean cloth.
Dispose of Battery Pack properly. Do 3. not short, incinerate or open Battery Pack. Keep Charger and Battery Pack dry.
Page 11For technical questions, please call 1-800-444-3353.SKU 68126
Page 12
Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. Battery not installed or properly 1.
Performance decreases over time.
Excessive noise or rattling. Overheating. Forcing tool to work too fast.1.
Internal damage or wear. (Motor bearings, for example.)
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect battery before service.
charged.
Internal damage or wear. 2. (Wiring or Trigger, for example.) Accessory dull or damaged. 1.
Carbon brushes worn or 2. damaged.
Accessory misaligned. 2.
Accessory dull or damaged. 3.
Blocked motor housing vents.4.
Check that battery is properly installed and fully 1. charged.
Have technician service tool.2.
Keep cutting accessories sharp. Replace as 1. needed.
Have qualied technician replace brushes.2.
Have technician service tool.
Allow tool to work at its own rate.1.
Check and correct accessory to fence and/or 2. table alignment.
Keep cutting accessories sharp. Replace as 3. needed.
Wear ANSI-approved safety goggles and 4. NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
Page 12For technical questions, please call 1-800-444-3353.SKU 68126
Page 13
PARTS LIST AND DIAGRAM
Part Description Qty.
1 Keyless Chuck 1 2 Front Cover 1 3 Screw 3 4 Screw 7 5 Gear Switch 1 6 Trigger 1 7 Direction Switch 1 8 Gear Switch Spring 2
9 Left Housing 1 10 Right Housing 1 11 Gear Box 1
Part Description Qty.
12 Rear Cover 1 13 Wire 1 14 White LED 1 15 LED Cover 1 16 Screw 3 17 Terminal Board 1 18 Screw 1
Battery Pack - ITEM 68059
19
(12V, 1300mAh Lithium-Ion)
20 Motor 1 21 Charger (not shown) 1
1
Page 13For technical questions, please call 1-800-444-3353.SKU 68126
Page 14
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection veries the defect, we
will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal
rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009
Camarillo, CA 93011 • (800) 444-3353
Page 14For technical questions, please call 1-800-444-3353.SKU 68126
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