Harbor Freight Tools 68024 User Manual

Page 1
COIL ROOFING NAILER
Model
68024
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read and understand tool labels and
manual. Failure to follow warnings could result in DEATH or SERIOUS INJURY. SAVE THIS MANUAL.
Copyright© 2010 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1‑800‑444‑3353.
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
Symbol Denitions
Symbol Property or statement
PSI
CFM
Pounds per square inch of pressure
Cubic Feet per Minute ow
Safety Alert Symbol and Signal
Words
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
SCFM
NPT
NPS
Cubic Feet per Minute ow at standard conditions
National pipe thread, tapered
National pipe thread, straight
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Warning marking concerning Risk of Puncture Injury. Wear heavy-duty work gloves.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk of Respiratory Injury. Wear NIOSH­approved dust mask/respirator.
WARNING marking concerning Risk of Explosion.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not related to personal injury.
Page 2 For technical questions, please call 1‑800‑444‑3353. SKU 68024
IMPORTANT SAFETY S
Important Safety Instructions
INSTRUCTIONS PERTAINING
TO A RISK OF FIRE, ELECTRIC
SHOCK, OR INJURY
TO PERSONS
Page 3
WARNING – When using tools, basic
precautions should always be followed, including the following:
General
a. To reduce the risks of electric shock,
re, and injury to persons, read all the
instructions before using the tool.
Work area
a. Keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
b. Do not operate the tool in explosive
atmospheres, such as in the presence
of ammable liquids, gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
c. Keep bystanders, children, and
visitors away while operating the tool. Distractions are able to result in the loss of control of the tool.
Personal safety
c. Avoid unintentional starting. Be
sure the trigger is released before connecting to the air supply. Do not
carry the tool with your nger on the
trigger or connect the tool to the air supply with the trigger pressed.
d. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpected situations.
e. Use safety equipment. A
dust mask, non-skid safety shoes and a hard hat must be
used for the applicable conditions. Wear heavy-duty work gloves during use.
f. Always wear eye protection.
Wear ANSI-approved safety
goggles with side shields.
g. Always wear hearing
protection when using the
tool. Prolonged exposure to
high intensity noise is able to cause hearing loss.
a. Stay alert. Watch what you are
doing and use common sense when operating the tool. Do not use the
tool while tired or under the inuence
of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of injury to persons.
b. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.
h. Do not attach hose or tool to your
body. Attach hose to structure to reduce risk of loss of balance if hose shifts.
i. Always assume that the tool contains
fasteners. Do not point the tool toward yourself or anyone whether it contains fasteners or not.
j. WARNING – Do not re fastener on
top of another fastener. This is able to
cause the fastener to be deected and
hit someone, or cause the tool to react and result in a risk of injury to persons.
k. WARNING – Remove nger from the
trigger when not driving fasteners. Never carry the tool with nger on
trigger, the tool is able to re a fastener.
Page 3For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 4
Tool use and care
a. Use clamps or another practical way
to secure and support the workpiece to a stable platform. Holding the work
by hand or against the body is unstable and can lead to loss of control.
b. Do not force the tool. Use the correct
tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.
c. Do not use tool if trigger does not turn
tool on or off. Any tool that cannot be controlled with the trigger is dangerous and must not be used until repaired.
d. Disconnect tool from air source
before making adjustments, doing tool maintenance, clearing jams, touching safety nosepiece, leaving work area, loading, or unloading the tool. Such precautionary measures
reduce the risk of injury to persons.
e. Store the tool when it is idle out of
reach of children and other untrained persons. A tool is dangerous in the
hands of untrained users.
f. Maintain the tool with care. A properly
maintained tool reduces the risk of binding and is easier to control.
g. Check for misalignment or binding
of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged,
have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
h. Use only accessories that are
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with the
specic tool model, increases the risk of
injury to persons.
i. Use only those fasteners listed in the
Specications chart of this manual. Fasteners not identied for use with this tool by the tool manufacturer are able to result in a risk of injury to persons or tool damage when used in this tool.
Service
a. Tool service must be performed only
by qualied repair personnel.
b. When servicing a tool, use only
identical replacement parts. Use only authorized parts.
c. Use only the lubricants supplied
with the tool or specied by
the manufacturer.
Air source
a. Never connect to an air
source that is capable of
exceeding 200 PSI. Over
pressurizing the tool may cause bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled gas as an air source for the tool. Such
gases are capable of explosion and serious injury to persons.
SAVE THESE
INSTRUCTIONS.
Page 4 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 5
Specic Safety Instructions
SPECIFIC INSTRUCTIONS
d. Moving the tool to a new location.
13. Do not make any modications to tool.
1. Operators and others in work area
MUST wear ANSI‑approved safety goggles with side shields during use.
The employer is responsible to enforce the use of eye protection by the operator and others in the work area.
2. Keep ngers away from trigger
when not driving fasteners to avoid
accidental ring.
3. Choice of triggering method is
important. Check manual for triggering options.
4. Always assume tool contains fasteners.
5. Do not point tool toward yourself or anyone whether it contains fasteners or not.
6. Do not actuate the tool unless the tool is
placed rmly against the workpiece.
7. Respect the tool as a working implement.
8. No horseplay. This tool is not a toy and can be deadly if misused.
9. Do not load tool with fasteners when any one of the operating controls, such as Trigger or Safety Nosepiece, is activated.
10. Do not remove, tamper with, or otherwise cause the tool operating controls to become inoperable.
11. Do not operate if any portion of operating controls is inoperable, disconnected, altered, or not working properly.
14. Refer to the tool maintenance instructions for detailed information on the proper maintenance of the tool.
15. Fire fasteners into an appropriate work surface only. Do not attempt to
re fasteners into surfaces too hard to
penetrate. Do not drive fasteners on top of other fasteners, or at too steep of an angle. Fasteners can ricochet causing personal injury.
16. Do not re fasteners too close to edge of a workpiece. They may split workpiece
and y free, causing personal injury.
17. Keep clear of workpiece near the area being fastened. Fasteners may bend
sideways during ring, causing them
to exit the workpiece at an unexpected point, causing personal injury.
18. Transport tool safely. Always disconnect air supply when moving tool. Carry tool by handle and avoid contact with trigger.
19. Hold tool away from head and body. During operation the tool may kick back causing injury.
20. Do not re fasteners into a workpiece that has people, utility lines, or other objects behind or inside it.
21. Keep balance while using this tool. Keep area below clear if working in an elevated location, and secure air hose to prevent falls from bystanders accidentally pulling on it.
12. Disconnect the tool from the air supply when:
a. Unattended.
b. Performing any maintenance or repair.
c. Clearing a jam.
22. Obey the manual for the air compressor used to power this tool.
23. Install in-line shutoff valve to allow immediate control over air supply in an emergency, even if a hose is ruptured.
Page 5For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 6
24. Do not engrave or stamp anything into the housing to avoid weakening it.
25. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically
treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health & Safety Code § 25249.5, et seq.) WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code
§ 25249.5, et seq.)
26. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
1. Anyone using vibrating tools regularly
or for an extended period should rst
be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue
ngers), seek medical advice as soon
as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands
and ngers, increasing the risk of
vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice between different processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain tool as explained in this manual. If abnormal vibration occurs, stop immediately.
SAVE THESE
Vibration Precautions
INSTRUCTIONS.
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
Page 6 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 7
FUNCTIONAL DESCRIPTION
Initial Tool Setup/AssemblyFunctional Description
INITIALASSEMBLY
Specications
Max. Air Pressure 120 PSI
Air Inlet 1/4” -18 NPT
Air Consumption 1 CFM @ 90 PSI
Fastener Capacity
Magazine Capacity
11 Gauge, 3/4” to 1-3/4” Wire-
Collated Roong Nails
120
Components and Controls
Mode Switch (41)
Safety (37)
Safety Nosepiece - Also called the workpiece
contact, the Safety Nosepiece helps
prevent the tool from ring unless it is
pressed against an object.
Trigger (44)
Depth Knob
(52)
Air
Inlet
(100)
Roong
Gauge (82)
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the
parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Unpacking
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Air Supply
TO PREVENT
EXPLOSION: Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
Depth Knob - This controls the nail depth.
Push the Knob to the left for shorter nails
(or to re nails less deep). Push the
Knob to the right for longer nails (or for deeper depths).
Roong Gauge - This can be adjusted to
guide the shingle spacing. Loosen the Cap Screw, adjust Gauge as needed, then retighten the Cap Screw.
1. Connect a regulator valve, an in-line shut off valve, and 1/4” NPT air hose (all sold separately) to the Quick Coupler. Use thread tape for all threaded connections. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working. An in‑line shutoff ball valve
is an important safety device because it controls the air supply even if the
Page 7For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 8
Air Tool & Spray Gun Portable Setup
F
E
A
E H
A
C
D
C
B
Lubricated
Tools
A
G
B
Non-lubricated
Tools
Description Function
A Air Hose Connects air to tool
B Filter Prevents dirt and condensation from damaging tool or work piece
C Regulator Adjusts air pressure to tool
F Leader Hose (optional) Increases coupler life
E Coupler and Plug Provides each connections
D Lubricator (optional) For air tool lubrication
H Air Adjusting Valve (optional) For ne tuning airow at tool
G Air Cleaner / Dryer (optional) Prevents water vapor from damaging work piece
Page 8 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 9
Air Tool & Spray Gun Stationary Setup
F
O
M
M N
L
Slope
L
K
J
C
Lubricated
Tools
G
E
D
C
H
C
J
F
I
H
Non-lubricated
Tools
F
Increases coupler life
Description Function
B B
A A
I Air Cleaner / Dryer (optional) Prevents water vapor from damaging work piece
J Regulator Adjusts air pressure to tool
A Vibration Pads For noise and vibration reduction
B Anchor Bolts Secures air compressor in place
C Ball Valve Isolates sections of system for maintenance
F Ball Valve To drain moisture from system
E Main Air Line - 3/4” minimum recommended Distributes air to branch lines
D Isolation Hose For vibration reduction
H Filter Prevents dirt and condensation from damaging tool or work piece
G Branch Air Line -1/2” minimum recommended Brings air to point of use
L Air Hose Connects air to tool
K Lubricator For air tool lubrication
N Air Adjusting Valve For ne tuning airow at tool
O Leader Hose
M Coupler and Plug Provides each connections
Page 9For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 10
air hose is ruptured. The shutoff valve should be a ball valve because it can be closed quickly. See pages 8 and 9 for Air Tool Setup procedures.
Note: If an automatic oiler system is not
used, add a few drops of Pneumatic Tool Oil into the airline connection before operation. Add a few more drops after each hour of continual use.
2. Attach an air hose to the compressor’s air outlet. Connect the air hose to the air inlet of the tool. Please note: a quick coupler will be needed for proper connection.
WARNING! TO PREVENT SERIOUS
INJURY FROM ACCIDENTAL OPERATION: Do not install a quick coupler on the tool. A coupler contains
an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected.
Note: Air ow, and therefore tool
performance, can be hindered by undersized air supply components.
3. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
4. Release the tool’s Trigger (44).
5. Close the in-line safety valve between the compressor and the tool.
6. Turn on the air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.
7. Adjust the air compressor’s output regulator so that the air output is enough to properly power the tool, but the output will not exceed the tool’s maximum air pressure at any time. Adjust the pressure gradually, while checking
the air output gauge to set the right pressure range.
8. The air pressure setting must not exceed job site regulations/restrictions. The air pressure setting must not exceed 90 PSI when being used with work pieces that have a thickness of less than 1-3/4”.
9. Inspect the air connections for leaks. Repair any leaks found.
10. If the tool will not be used at this time, turn off and detach the air supply, safely discharge any residual air pressure, and release the trigger to prevent accidental operation.
Note: Residual air pressure should not be
present after the tool is disconnected from the air supply. However, it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and unpowered.
Nail Penetration Depth Adjustment
1. With the tool connected to its air supply
and with the nails loaded, test re on a
scrap material (similar to the workpiece) and note the depth of nail’s penetration.
2. To adjust nail depth penetration, rotate the Depth Knob (52). Turn the Depth Knob to the left (+) for deeper nail penetration and to the right (-) for more shallow penetration.
3. CAUTION! When working with asphalt shingles in particular, the nail head should not sink below the top face of the shingle.
Page 10 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 11
OPERATING INSTRUCTIONS
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.
Work Piece and Work Area Set Up
1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury.
2. Route the air hose along a safe path to reach the work area without creating a tripping hazard or exposing the air hose to possible damage. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be hazardous objects (such as utility lines or foreign objects) nearby that will present a hazard while working.
Contact Safety Trip (Bump Fire)
Mechanism Denition
When selected, the Bump Fire
mechanism allows for rapid ring. To set the
Nailer in Bump Fire mode, turn the Mode Switch (41) to the Bump Fire Position (as
indicated by the two bump re symbols).
The tool should only re if the Safety
Nosepiece is pressed against the workpiece
and the trigger is pulled. It should re again
if the trigger is released and pulled OR if the safety is lifted and pressed against the workpiece again. The Tool should not
re if the Safety Nosepiece is not pressed
against an object. Contact safety trip /
bump re should only be enabled and
used by skilled operators who are aware of the hazards and use proper, safe work practices.
Contact Safety Trip (Bump Fire)
Mechanism Testing Procedure
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Empty the tool before this procedure. Point the tool at a piece of scrap wood when testing.
1. Disconnect the tool from the air supply.
2. Empty the magazine of fasteners.
3. Check that the Trigger and the Safety Nosepiece move freely, without sticking.
4. Connect the air supply to the tool and set within the Operating Air Pressure
indicated on the Specication chart.
5. Test the tool by pressing the Safety Nosepiece against the workpiece without pulling the Trigger. The tool
must not cycle (re). If it cycles (res),
stop immediately and take the tool to a
qualied service technician for repair.
6. Hold the tool away, or off of the workpiece. The Safety Nosepiece should return to its original position. Squeeze the Trigger. The tool must
not cycle (re). If it cycles (res),
Page 11For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 12
stop immediately and take the tool to a
qualied service technician.
3. Check that the Trigger and the Safety Nosepiece move freely, without sticking.
7. Press the Safety Nosepiece against the workpiece and squeeze the Trigger. The tool must cycle (re) only once. Release the trigger and squeeze it again. The tool must cycle (re) again only once. With the Trigger held, carefully lift the tool and press it against the workpiece again. The tool must cycle (re) again only once. If it fails to act in the manner explained
in bold, have it repaired by a qualied
service technician.
Single Sequential Safety Trip
Mechanism Denition
The Single Sequential safety trip
mechanism is designed to prevent inadvertent
ring. To set the Nailer in the Single
Sequential mode, turn the Mode Switch to the Single Sequential position (as indicated by the
single bump re symbol).
The tool should only re if the Safety
Nosepiece is pressed against the workpiece
prior to pulling the Trigger. It should only re
again if the trigger is released and squeezed
again. The Tool should not re if the Safety
Nosepiece is not pressed against an object.
Single Sequential Safety Trip
Mechanism Testing Procedure
4. Connect the air supply to the tool and set within the Operating Air Pressure
indicated on the Specication chart.
5. Test the tool by pressing the Safety Nosepiece against the workpiece without pulling the Trigger. The tool
must not cycle (re). If it cycles (res),
stop immediately and take the tool to a
qualied service technician for repair.
6. Hold the tool away, or off of the workpiece. The Safety Nosepiece should return to its original position. Squeeze the Trigger. The tool must
not cycle (re). If it cycles (res),
stop immediately and take the tool to a
qualied service technician.
7. Press the Safety Nosepiece against the workpiece and squeeze the Trigger. The tool must cycle (re) only once. Release the trigger and squeeze it again. The tool must cycle (re) again only once. With the Trigger held, carefully lift the tool and press it against the workpiece again. The tool must not cycle (re). If it fails to act in the manner explained in
bold, have it repaired by a qualied
service technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Empty the tool before this procedure. Point the tool at a piece of scrap wood when testing.
1. Disconnect the tool from the air supply.
2. Empty the magazine of fasteners.
Page 12 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 13
Loading the Tool
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE LOADING:
Wear ANSI‑approved safety
goggles with side shields. Other
people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the trigger.
Detach the air supply.
• Attempt to re the Tool into a
piece of scrap wood to ensure that it is disconnected and is
incapable of ring any fasteners.
5. Swing the Magazine Cover closed. Then, close the Cover Plate, making sure the Latch snaps shut. If the Latch does not engage, the nail head is not in the slot in the upper portion of the Feed Drive Guide.
Roong Gauge Adjustment
1. The Roong Gauge (82) controls roof shingle spacing. To adjust the Roong
Gauge to work with a particular width of shingles, use the accessory Hex Wrench to loosen the Hex Bolt (83) on the
Roong Gauge.
2. Slide the Bracket forward or backward to the desired shingle spacing.
1. To open the Magazine Cover (85), pull up on the Latch (81) and pull back the Moveable Cover Plate (80).
2. Once the Cover Plate is lifted, lift up the Magazine Cover.
3. Check the Nail Support (92) inside the Magazine. Twist the Support and pull it up (or down) to adjust to use various lengths of nails from 3/4” to 1-3/4”:
A. 3/4” Long Nails
(Use top setting marked on inside of Magazine).
B. Between 3/4” and 1‑3/4” Long Nails
(Use middle setting marked on inside of Magazine).
C. 1‑3/4” Long Nails
(Use bottom setting marked on inside of Magazine).
3. Place a coil of nails around the Nail Support in the Magazine.
4. Uncoil enough nails to reach the Drive Guide (29). Place the second nail on the coil between the tabs of the Drive Guide,
making sure the nail head ts in the slot
in the top end of the Drive Guide.
3. Then, retighten the Hex Bolt.
General Operating Instructions
1. Test the Tool, as directed on page 10 or 11, before each use.
2. If an automatic oiler is not used, add a few drops of Pneumatic Tool Oil to the airline connection before use. Add a few drops more after each hour of continual use.
3. Attach the air hose to the Nailer. Start your compressor and check the pressure making sure it is not set to go over the maximum 120 PSI.
4. To re, place the nose of the Nailer on the workpiece. The Nailer should
not re if the nose is not depressed. Once depressed, gently and briey
squeeze the Trigger once. Do not re repeatedly. Nails could bounce off of one another, damaging the workpiece or causing PERSONAL INJURY.
Page 13For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 14
5. If the tool requires more force to accomplish the task, verify that the
tool receives sufcient, unobstructed airow (CFM) and increase the pressure
(PSI) output of the regulator up to the maximum air pressure rating of this tool.
CAUTION! TO PREVENT TOOL AND ACCESSORY FAILURE, RESULTING IN INJURY: Do not exceed the tool’s maximum air pressure rating.
If the tool still does not have sufcient
force at maximum pressure and
sufcient airow, then a larger tool may
be required.
Note: While working on roofs, tar and
dirt may build up on the Nose of the
Roong Nailer. This can prevent normal
operation. Remove buildup with a
nonammable solvent. NEVER use gasoline or other ammable solvents. Do not immerse the Roong Nailer in
an approved solvent beyond the height of the nail heads, to avoid getting the solvent into the drive cylinder of the
tool. Dry off the Roong Nailer before use; any oil lm left after cleanup will
accelerate tar buildup.
6. After use, to prevent accidents:
a. Release the trigger.
b. Detach the air supply.
c. Attempt to re the Tool into a piece
of scrap wood to ensure that it is
incapable of ring any fasteners.
d. Release the trigger again.
e. Clean external surfaces with clean,
dry cloth.
f. Store indoors out of children’s reach.
Page 14 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 15
User‑Maintenance Instructions
USER‑INSTRUCTIONS
Procedures not specically
explained in this manual must
be performed only by a qualied
technician.
mechanism and may be highly
ammable, causing an explosion.
Note: These procedures are in addition to
the regular checks and maintenance explained as part of the regular operation of the air-operated tool.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE ANY MAINTENANCE OR REPAIRS ARE DONE (including clearing jams):
Wear ANSI‑approved safety
goggles with side shields. Other
people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the Trigger.
Detach the air supply.
• Attempt to re the Tool into a
piece of scrap wood to ensure that it is disconnected and is
incapable of ring any fasteners.
Empty the magazine and leave
it open during service. The Magazine is spring‑loaded and may cause parts or a fastener to
y out of the Tool.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or leaking air is detected, have the problem corrected before further use.
TO PREVENT EXPLOSION:
Lubricate only with specied
lubricants. Lubricate the air inlet using only pneumatic tool oil. Lubricate the internal mechanism using only white lithium grease. Other lubricants may damage the
Daily ‑ Air Supply Maintenance:
Every day, perform maintenance on the air supply according to the component manufacturers’ instructions. If equipped. the lubricator’s oil level needs to be
maintained and the moisture lter must
be regularly drained. Performing routine maintenance on the air supply will allow
the tool to operate more efciently and
will also reduce wear on the tool.
Clearing Jams
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE ANY MAINTENANCE OR REPAIRS ARE DONE (including clearing jams):
Wear ANSI‑approved safety
goggles with side shields. Other
people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the trigger.
Detach the air supply.
• Attempt to re the Tool into a
piece of scrap wood to ensure that it is disconnected and is
incapable of ring any fasteners.
Empty the magazine and leave
it open during service. The Magazine is spring‑loaded and may cause parts or a fastener to
y out of the Tool.
1. If a fastener is jammed in the discharge area, pull up on the Latch and lift up the Moveable Cover Plate.
Page 15For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 16
2. Remove the jammed fasteners with pliers.
3. If a fastener is jammed in the Magazine, lift open the Latch, and then swing back the moveable Cover Plate and then the Magazine Cover.
4. Uncoil the fasteners and, if necessary, use a screwdriver to release the jammed fastener.
5. Pull out the jammed fastener.
6. If you are unable to clear the fastener jam using the method prescribed above,
the tool should be taken to a qualied
service technician for proper servicing.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 16 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 17
Troubleshooting
Problem Possible Causes Likely Solutions
Insufcient
fastener depth.
Fasteners drive too deeply.
Tool cycles
without ring
fastener.
Frequent jamming.
Severe air leakage. (Slight air leakage is normal, especially on older tools.)
1. Incorrect tool depth setting.
2. Not enough air pressure.
3. Incorrect lubrication or not enough lubrication.
4. Blocked air inlet screen (if equipped).
5. Mechanism contaminated.
1. Incorrect tool depth setting.
2. Too much air pressure.
1. Jammed fastener.
2. Tool empty.
3. Incorrect fasteners used.
4. Magazine dirty or not lubricated properly.
5. Insufcient air ow.
Incorrect fastener type. Conrm fastener diameter, type, length, angle, and
1. Cross-threaded housing components.
2. Loose housing.
3. Damaged valve or housing.
4. Dirty, worn or damaged valve.
1. Adjust depth setting.
2. Check for loose connections and make sure that air supply is providing enough air pressure (PSI) to the tool’s air inlet. Do not exceed 120 PSI maximum
air pressure.
3. Lubricate using air tool oil and grease according to directions.
4. Clean air inlet screen of buildup.
5. Have qualied technician clean and lubricate
mechanism. Install in-line lter to the air supply as
stated in Initial Set Up: Air Supply.
1. Adjust depth setting, if available.
2. Reduce air supply pressure (PSI).
1. Clear jammed fastener according to Clearing Jams instructions.
2. Fill with correct fasteners.
3. Empty, then ll with correct fasteners.
4. Clean and lubricate magazine and pusher.
5. Check for loose connections and make sure that
air supply is providing enough air ow (CFM) and
pressure (PSI) to the tool’s air inlet. Do not exceed 120 PSI maximum air pressure.
collation type. Correct as needed.
1. Check for incorrect alignment and uneven gaps. If cross-threaded, disassemble and replace damaged parts before use.
2. Tighten housing assembly. If housing cannot tighten properly, internal parts may be misaligned.
3. Replace damaged components.
4. Clean or replace valve assembly.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect air supply before service.
Page 17For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 18
Parts List
Part Description Q’ty
1 Hex bolt M5x10 1
Flat Washer 6 2
2
Air deector 1
3
Deector cover 1
4
Cylinder cap sleeve 1
5
Hex bolt M5x25 4
6
Spring Washer 5 4
7
Hex at end bolt M5x8 1
8
Cylinder cap 1
9
Cylinder cap O-ring 17x1.8 1
10
Cylinder cap bumper 1
11
Head valve spring 1
12
O-ring 36.5x2.65 1
13
Head valve 1
14
O-ring 21x3 1
15
O-ring 33.3x3.5 1
16
O-ring 26.5x3.55 1
17
Piston assembly 1
18
Cylinder 1
19
O-ring 33.6x2 1
20
O-ring 37.5x3.55 1
21
Collar 1
22
Collar O-ring 46x2 1
23
Cylinder cap gasket 1
24
Housing 1
25
Bumper 1
26
Drive guide O-ring 10.6x1.8 1
27
O-ring 2.8x1.8 1
28
Drive guide 1
29
Magnet assembly 1
30
Spring Washer 6 2
31
Hex bolt M6x25 2
32
Nail claw spring 1
33
Nail claw 1
34
Hex bolt M4x10 1
35
Drive guide cover 1
36
Safety Nosepiece 1
37
Retaining Ring 5 1
38
Steel ball 3 1
39
Position spring 1
40
41 Mode Switch 1
Pin 2.5x18 1
42
Trigger Lever 1
43
Trigger 1
44
Pin 3x30 3
45
Adjusting seat 1
46
Pin 2.5x22 1
47
Safety Nosepiece spring 1
48
Flat Washer 1
49
Push stem 1
50
Depth screw 1
51
Part Description Q’ty
Depth Knob 1
52
Retaining Ring 3 1
53
Air valve seat sealing ring 1
54
O-ring 16x1.6 1
55
Sleeve seat 1
56
O-ring 6.1x1.8 1
57
O-ring 6.4x2 1
58
Valve sleeve 1
59
O-ring 9x1.8 1
60
O-ring 2.5x1.5 2
61
Air valve spring 1
62
Air valve stem 1
63
O-ring 18x2.65 1
64
Air valve seat 1
65
Trigger spring 1
66
O-ring 8.75x1.8 1
67
Nail claw pin 1
68
Nailing piston 1
69
Pin sleeve 5
70
O-ring 17x2.65 1
71
Nailing spring 1
72
Piston spring seat 1
73
Snap ring 1
74
Cover plate pin 2
75
Latch spring 1
76
Nail stopping piece 1
77
Nail stopping piece spring 1
78
Axis pin 1
79
Movable cover plate 1
80
Latch 1
81
Roong Gauge 1
82
Hex bolt M6x20 1
83
Elastic piece 2
84
Magazine cover 1
85
Hook seat 1
86
Hook spring 1
87
Magazine 1
88
Hex bolt M5x18 1
89
Flat Washer 1
90
Magazine cover pin 1
91
Nail Support 1
92
Support spring cap 1
93
Bracket 1
94
Hex bolt M5x16 1
95
Hex ange nut M5 2
96
Rubber grip 1
97
O-ring 36.3x3.55 1
98
End cap 1
99
100 Air inlet plug 1 101 Air inlet plug cover
1
Page 18 For technical questions, please call 1‑800‑444‑3353. SKU 68024
Page 19
Assembly Diagram
Page 19For technical questions, please call 1‑800‑444‑3353.SKU 68024
Page 20
Limited 1‑Year Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 Camarillo, CA 93011 • (800) 444-3353
Page 20 For technical questions, please call 1‑800‑444‑3353. SKU 68024
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