Harbor Freight Tools 68023 User Manual

Page 1
16 GAUGE AIR FINISH NAILER
Model
68023
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read and understand tool labels and
manual. Failure to follow warnings could result in DEATH or SERIOUS INJURY. SAVE THIS MANUAL.
Copyright© 2010 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1‑800‑444‑3353.
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
Symbol Denitions
Symbol Property or statement
PSI
CFM
Pounds per square inch of pressure
Cubic Feet per Minute ow
Safety Alert Symbol and Signal
Words
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
SCFM
NPT
NPS
Cubic Feet per Minute ow at standard
conditions
National pipe thread, tapered
National pipe thread, straight
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Warning marking concerning Risk of Puncture Injury. Wear heavy-duty work gloves.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk of Respiratory Injury. Wear NIOSH­approved dust mask/respirator.
WARNING marking concerning Risk of Explosion.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not related to personal injury.
Page 2 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Important Safety Instructions
IMPORTANT INSUCTIONS
INSTRUCTIONS PERTAINING
TO A RISK OF FIRE, ELECTRIC
SHOCK, OR INJURY
TO PERSONS
Page 3
WARNING – When using tools, basic
precautions should always be followed, including the following:
General
a. To reduce the risks of electric shock,
re, and injury to persons, read all the
instructions before using the tool.
Work area
a. Keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
b. Do not operate the tool in explosive
atmospheres, such as in the presence
of ammable liquids, gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
c. Keep bystanders, children, and
visitors away while operating the tool. Distractions are able to result in the loss of control of the tool.
Personal safety
c. Avoid unintentional starting. Be
sure the trigger is released before connecting to the air supply. Do not
carry the tool with your nger on the
trigger or connect the tool to the air supply with the trigger pressed.
d. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpected situations.
e. Use safety equipment. A
dust mask, non-skid safety shoes and a hard hat must be
used for the applicable conditions. Wear heavy-duty work gloves during use.
f. Always wear eye protection.
Wear ANSI-approved safety
goggles with side shields.
g. Always wear hearing
protection when using the
tool. Prolonged exposure to
high intensity noise is able to cause hearing loss.
a. Stay alert. Watch what you are
doing and use common sense when operating the tool. Do not use the
tool while tired or under the inuence
of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of injury to persons.
b. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.
h. Do not attach the hose or tool to your
body. Attach the hose to the structure to reduce the risk of loss of balance if the hose shifts.
i. Always assume that the tool contains
fasteners. Do not point the tool toward yourself or anyone whether it contains fasteners or not.
j. WARNING – Do not re fastener on
top of another fastener. This is able to
cause the fastener to be deected and
hit someone, or cause the tool to react and result in a risk of injury to persons.
k. WARNING – Remove nger from the
trigger when not driving fasteners.
Page 3For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 4
Never carry the tool with nger on
trigger, the tool is able to re a fastener.
Tool use and care
a. Use clamps or another practical way
to secure and support the workpiece to a stable platform. Holding the work
by hand or against the body is unstable and can lead to loss of control.
b. Do not force the tool. Use the correct
tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.
h. Use only accessories that are
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with the
specic tool model, increases the risk of
injury to persons.
i. Use only those fasteners listed in the
Specications chart of this manual. Fasteners not identied for use with this tool by the tool manufacturer are able to result in a risk of injury to persons or tool damage when used in this tool.
Service
c. Do not use the tool if the trigger does
not turn the tool on or off. Any tool that
cannot be controlled with the trigger is dangerous and must not be used until repaired.
d. Disconnect the tool from the air
source before making adjustments, doing tool maintenance, clearing jams, touching the safety nosepiece, leaving work area, loading, or unloading the tool. Such precautionary
measures reduce the risk of injury to persons.
e. Store the tool when it is idle out of
reach of children and other untrained persons. A tool is dangerous in the
hands of untrained users.
f. Maintain the tool with care. A properly
maintained tool reduces the risk of binding and is easier to control.
g. Check for misalignment or binding
of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged,
have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
a. Tool service must be performed only
by qualied repair personnel.
b. When servicing a tool, use only
identical replacement parts. Use only authorized parts.
c. Use only the lubricants supplied
with the tool or specied by the
manufacturer.
Air source
a. Never connect to an air
source that is capable of
exceeding 200 PSI. Over
pressurizing the tool may cause bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled gas as an air source for the tool. Such
gases are capable of explosion and serious injury to persons.
Page 4 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Page 5
SAVE THESE
INSTRUCTIONS.
c. Clearing a jam.
d. Moving the tool to a new location.
13. Do not make any modications to tool.
Specic Safety Instructions
SPECIFIC INSTRUCTIONS
1. Operators and others in work area
MUST wear ANSI‑approved safety goggles with side shields during use.
The employer is responsible to enforce the use of eye protection by the operator and others in the work area.
2. Keep ngers away from Trigger (38)
when not driving fasteners to avoid
accidental ring.
3. Choice of triggering method is
important. Check manual for triggering options.
4. Always assume tool contains fasteners.
5. Do not point toward yourself or anyone whether it contains fasteners or not.
6. Do not actuate tool unless the tool is
placed rmly against the workpiece.
7. Respect the tool as a working implement.
14. Refer to the tool maintenance instructions for detailed information on the proper maintenance of the tool.
15. Fire fasteners into an appropriate work surface only. Do not attempt to
re fasteners into surfaces too hard to
penetrate. Do not drive fasteners on top of other fasteners, or at too steep of an angle. Fasteners can ricochet causing personal injury.
16. Do not re fasteners too close to edge of a workpiece. They may split workpiece
and y free, causing personal injury.
17. Keep clear of workpiece near the area being fastened. Fasteners may bend
sideways during ring, causing them
to exit the workpiece at an unexpected point, causing personal injury.
18. Transport Tool safely. Always disconnect air supply when moving tool. Carry tool by handle and avoid contact with trigger.
8. No horseplay. This tool is not a toy and can be deadly if misused.
9. Do not load the tool with fasteners when any one of the operating controls, such as the Trigger, is activated.
10. Do not remove, tamper with, or otherwise cause the tool operating controls to become inoperable.
11. Do not operate if any portion operating controls is inoperable, disconnected, altered, or not working properly.
12. Disconnect tool from air supply when:
a. Unattended.
b. Performing any maintenance or repair.
19. Hold tool away from head and body. During operation the Tool may kick back causing injury.
20. Do not re fasteners into a workpiece that has people, utility lines, or other objects behind or inside it.
21. Keep balance while using this tool. Keep area below clear if working in an elevated location, and secure air hose to prevent falls from bystanders accidentally pulling on it.
22. Obey the manual for the air compressor used to power this tool.
Page 5For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 6
23. Install in-line shutoff valve to allow immediate control over air supply in an emergency, even if a hose is ruptured.
24. Do not engrave or stamp anything into the housing to avoid weakening it.
25. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically
treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health & Safety Code § 25249.5, et seq.) WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code
§ 25249.5, et seq.)
26. The warnings and precautions discussed in manual cannot cover all possible conditions and situations that may occur. It must be understood by operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly
or for an extended period should rst
be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue
ngers), seek medical advice as soon as
possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands
and ngers, increasing the risk of
vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice between different processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain tool as explained in this manual. If abnormal vibration occurs, stop immediately.
SAVE THESE
Vibration Precautions
INSTRUCTIONS.
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury,
Page 6 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Page 7
FUNCTIONAL DESCRIPTION
Functional Description
to the Assembly Diagram near the end of this manual.
Specications
Maximum Air Pressure
Air Consumption 1 CFM @ 90 PSI
Air Inlet 1/4” -18 NPT
Fastener Sizes 1-1/4”, 1-1/2”, 1-3/4”, 2”, 2-1/2”
Magazine Capacity 100
120 PSI
Components and Controls
Air Deector (2)
Trigger
(38)
Safety (51)
Safety Nosepiece - Also called the workpiece
contact, the Safety Nosepiece helps
prevent the tool from ring unless it is
pressed against an object.
Initial Tool Setup/Assembly
INITIAL ASSEMBLY
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Air Inlet
Plug (83)
Latch (73)
Unpacking
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Air Supply
TO PREVENT
EXPLOSION: Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
1. Connect a regulator valve, an in-line shut off valve and 1/4” NPT air hose (all sold separately) to the Quick Coupler. Use thread tape on all threaded connections. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working. An in‑line shutoff ball valve
is an important safety device because it controls air supply even if air hose is ruptured. The shutoff valve should be a ball valve because it can be closed quickly. See pages 8 and 9 for Air Tool Setup procedures.
Note: If an automatic oiler system is not
used, add a few drops of Pneumatic Tool Oil into the airline connection before operation. Add a few more drops after each hour of continual use.
Note: For additional information regarding the
parts listed in the following pages, refer
Page 7For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 8
Air Tool & Spray Gun Portable Setup
F
E
A
E H
A
C
D
C
B
Lubricated
Tools
A
G
B
Non-lubricated
Tools
Description Function
A Air Hose Connects air to tool
B Filter Prevents dirt and condensation from damaging tool or work piece
C Regulator Adjusts air pressure to tool
F Leader Hose (optional) Increases coupler life
E Coupler and Plug Provides each connections
D Lubricator (optional) For air tool lubrication
H Air Adjusting Valve (optional) For ne tuning airow at tool
G Air Cleaner / Dryer (optional) Prevents water vapor from damaging work piece
Page 8 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Page 9
Air Tool & Spray Gun Stationary Setup
F
O
M
M N
L
Slope
L
K
J
C
Lubricated
Tools
G
E
D
C
H
C
J
F
I
H
Non-lubricated
Tools
F
Increases coupler life
Description Function
B B
A A
I Air Cleaner / Dryer (optional) Prevents water vapor from damaging work piece
J Regulator Adjusts air pressure to tool
A Vibration Pads For noise and vibration reduction
B Anchor Bolts Secures air compressor in place
C Ball Valve Isolates sections of system for maintenance
F Ball Valve To drain moisture from system
E Main Air Line - 3/4” minimum recommended Distributes air to branch lines
D Isolation Hose For vibration reduction
H Filter Prevents dirt and condensation from damaging tool or work piece
G Branch Air Line -1/2” minimum recommended Brings air to point of use
L Air Hose Connects air to tool
K Lubricator For air tool lubrication
N Air Adjusting Valve For ne tuning airow at tool
O Leader Hose
M Coupler and Plug Provides each connections
Page 9For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 10
2. Attach an air hose to the compressor’s air outlet. Connect the air hose to the air inlet of the tool. Other components, such as a coupler plug and quick coupler, will
make operation more efcient, but are
not required.
WARNING! TO PREVENT SERIOUS
INJURY FROM ACCIDENTAL OPERATION: Do not install a quick coupler on the tool. A coupler contains an air valve that
will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected.
Note: Air ow, and therefore tool
performance, can be hindered by undersized air supply components.
3. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
9. Inspect the air connections for leaks. Repair any leaks found.
10. If the tool will not be used at this time, turn off and detach the air supply, safely discharge any residual air pressure, and release the trigger to prevent accidental operation.
Note: Residual air pressure should not be
present after the tool is disconnected from the air supply. However, it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and unpowered.
4. Release the Trigger.
5. Close the in-line safety valve between the compressor and the tool.
6. Turn on the air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.
7. Adjust the air compressor’s output regulator so that the air output is enough to properly power the tool, but the output will not exceed the tool’s maximum air pressure at any time. Adjust the pressure gradually, while checking the air output gauge to set the right pressure range.
8. The air pressure setting must not exceed job site regulations/restrictions. The air pressure setting must not exceed 90 PSI when being used with work pieces that have a thickness of less than 1-3/4”.
Page 10 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Page 11
OPERATING INSTRUCTIONS
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.
Work Piece and Work Area Set Up
1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury.
Safety are released rst, and then both are depressed again. The Tool should not re if
the Safety is not pressed against an object.
Full Sequential Safety Trip
Mechanism Testing Procedure
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Empty the tool before this procedure. Point the tool at a piece of scrap wood when testing.
1. Disconnect tool from the air supply.
2. Empty the Magazine (66) of fasteners.
3. Check that the Trigger and the Safety move freely, without sticking.
2. Route the air hose along a safe route to reach the work area without creating a tripping hazard or exposing the air hose to possible damage. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be hazardous objects (such as utility lines or foreign objects) nearby that will present a hazard while working.
Full Sequential Safety Trip
Mechanism Denition
This tool has a full sequential safety
trip mechanism which is designed to prevent
inadvertent ring. The tool should only re
if the Safety (51) is pressed against the workpiece prior to pulling the Trigger. It
should only re again if both Trigger and
4. Connect the air supply to the tool and set within the Operating Air Pressure
indicated on the Specication chart.
5. Test the tool by pressing the Safety against the workpiece without pulling the Trigger. The Tool must not cycle (re).
If it cycles (res), stop immediately and have it repaired by a qualied service
technician.
6. Hold the tool away or off of the workpiece. The Safety should return to its original position. Squeeze the Trigger. The tool must not cycle (re).
If the tool res, stop immediately and have it repaired by a qualied service
technician.
7. Press the Safety against the workpiece and squeeze the Trigger. The tool must cycle (re) only once. Release the Trigger and squeeze it again. The tool must not cycle (re). With the Trigger held, carefully lift the tool and press it against the workpiece again. The
Page 11For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 12
tool must not cycle (re). If it fails to perform in the manner explained in bold,
have it repaired by a qualied service
technician.
Loading the Tool
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE LOADING:
Wear ANSI‑approved safety
goggles with side shields. Other
people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the Trigger.
Detach the air supply.
• Attempt to re the Tool into a
piece of scrap wood to ensure that it is disconnected and is
incapable of ring any fasteners.
1. Pull the Pusher (71) down until it locks into place at the back of the Magazine.
2. Insert the fasteners into the top of the Magazine. NOTE: Load fasteners with the pointed ends facing downward.
3. Hold the Pusher in place while pressing the Latch, unlocking the Pusher. WARNING! The Pusher is spring-loaded and will forcefully move forward when released. Once the Position Latch is pressed, make sure to hold the Pusher in place, and then guide it up the back of the Magazine.
General Operating Instructions
1. Test the Tool, as directed in the prior section, before each use.
2. If an automatic oiler is not used, add a few drops of Pneumatic Tool Oil to the airline connection before use. Add a few
drops more after each hour of continual use.
3. Set the working air pressure on the regulator to between 60 and 120 PSI.
Do not exceed 120 Max. PSI.
4. Test before rst use by driving nails into a sample piece of wood. If the fasteners do not achieve the desired penetration, adjust the air pressure to a higher setting until desired penetration is achieved.
5. Always make sure the Drive Guide (54)
is ush against the workpiece during
use. Always release the Trigger once the fastener is driven into the workpiece.
6. If the tool requires more force to accomplish the task, verify that the
tool receives sufcient, unobstructed airow (CFM) and increase the pressure
(PSI) output of the regulator up to the maximum air pressure rating of this tool.
CAUTION! TO PREVENT TOOL AND ACCESSORY FAILURE, RESULTING IN INJURY: Do not exceed the tool’s maximum air pressure rating.
If the tool still does not have sufcient
force at maximum pressure and
sufcient airow, then a larger tool may
be required.
7. After use, to prevent accidents:
a. Release the Trigger.
b. Detach the air supply.
c. Attempt to re the Tool into a piece
of scrap wood to ensure that it is disconnected and is incapable of
ring any fasteners.
d. Release the Trigger.
e. Clean external surfaces with clean,
dry cloth.
f. Store indoors out of children’s reach.
Page 12 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Page 13
User‑Maintenance Instructions
USER‑INSTRUCTIONS
Procedures not specically
explained in this manual must
be performed only by a qualied
technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE ANY MAINTENANCE OR
REPAIRS ARE DONE (including clearing jams):
Wear ANSI‑approved safety
goggles with side shields. Other people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the Trigger.
Detach the air supply.
• Attempt to re the Tool into a
piece of scrap wood to ensure that it is disconnected and is
incapable of ring any fasteners.
Empty the magazine and leave
Pusher pulled back during service. The Pusher is spring‑ loaded and may cause parts or a
fastener to y out of the Tool.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or leaking air is detected, correct problem before further use.
TO PREVENT EXPLOSION:
Lubricate only with specied
lubricants. Lubricate the air inlet using only pneumatic tool oil. Lubricate the internal mechanism using only white lithium grease. Other lubricants may damage the mechanism and may be highly
ammable, causing an explosion.
Note: These procedures are in addition to
the regular checks and maintenance explained as part of the regular operation of the air-operated tool.
Daily ‑ Air Supply Maintenance:
Every day, perform maintenance on the air supply according to the component manufacturers’ instructions. The lubricator’s oil level needs to be
maintained and the moisture lter must
be regularly drained. Performing routine maintenance on the air supply will allow the tool to operate more safely and will also reduce wear on the tool.
Clearing Jams
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE ANY MAINTENANCE OR
REPAIRS ARE DONE (including clearing jams):
Wear ANSI‑approved safety
goggles with side shields. Other people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the Trigger.
Detach the air supply.
• Attempt to re the Tool into a
piece of scrap wood to ensure that it is disconnected and is
incapable of ring any fasteners.
Empty the magazine and leave
Pusher pulled back during service. The Pusher is spring‑ loaded and may cause parts or a
fastener to y out of the Tool.
1. Disconnect tool from air hose, pull the Pusher back, empty Magazine of fasteners, release any built-up air pressure, and leave Pusher pulled back.
Page 13For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 14
2. WARNING! Hold the Nailer pointed
away from you and any other people or fragile objects. HOLD THE PUSHER BACK DURING THIS OPERATION AND BE CAREFUL NOT TO BUMP THE LATCH.
3. Press down on the two Guide Drive Latches (59) at the top of the Magazine.
4. Carefully lift the Cover Plate (58) off the Drive Guide (54) and use pliers to remove any stuck fasteners from the jammed Nailer.
14. Once the jam is cleared, insert new fasteners into the Magazine. NOTE: Make sure the fasteners are loaded with the pointed ends facing downward.
15. Hold the Pusher in place while pressing the Latch, unlocking the Pusher. WARNING! The Pusher is spring-loaded and will forcefully move forward when released. Once the Position Latch is pressed, make sure to hold the Pusher in place, and then guide it up the back of the Magazine.
5. Inspect the Driver Guide for any bends or breakage. If it is damaged, do not use the Nailer until it is repaired by a
qualied technician.
6. Lightly oil the Driver Guide and replace the Cover Plate. Release the Drive Guide Latches, locking the Cover Plate in place.
7. Reload the Nailer.
8. Reconnect the Nailer to the air hose.
9. Press the Safety against an appropriate
piece of scrap wood and test re the
Nailer several times, checking for proper operation.
10. Disconnect the Nailer, remove the fasteners, and store the Nailer in a location out of children’s reach
11. If a fastener is jammed in the Magazine, pull the Pusher back until it locks into place at the back of the Magazine.
16. If you are unable to clear the fastener jam using the method prescribed above,
the tool should be taken to a qualied
service technician for proper servicing.
12. Use a screwdriver to release the jammed fastener by probing the openings in the Magazine.
13. Pull out the jammed fastener and the remainder of the fastener strip that is still in the magazine. Dispose of the remaining fastener strip; it may be bent or damaged in some other way.
Page 14 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Page 15
Troubleshooting
Problem Possible Causes Likely Solutions
Insufcient
fastener depth.
Fasteners drive too deeply.
Tool cycles
without ring
fastener.
Frequent jamming.
Severe air leakage. (Slight air leakage is normal, especially on older tools.)
1. Incorrect tool depth setting.
2. Not enough air pressure.
3. Incorrect lubrication or not enough lubrication.
4. Blocked air inlet screen (if equipped).
5. Mechanism contaminated.
1. Incorrect tool depth setting.
2. Too much air pressure.
1. Jammed fastener.
2. Tool empty.
3. Incorrect fasteners used.
4. Magazine dirty or not lubricated properly.
5. Insufcient air ow.
Incorrect fastener type. Conrm fastener diameter, type, length, angle, and
1. Cross-threaded housing components.
2. Loose housing.
3. Damaged valve or housing.
4. Dirty, worn or damaged valve.
1. Adjust depth setting, if available.
2. Check for loose connections and make sure that air supply is providing enough air pressure (PSI) to the tool’s air inlet. Do not exceed 120 PSI maximum
air pressure.
3. Lubricate using air tool oil and grease according to directions.
4. Clean air inlet screen of buildup.
5. Have qualied technician clean and lubricate
mechanism. Install in-line lter in air supply as
stated in Initial Set Up: Air Supply.
1. Adjust depth setting, if available.
2. Reduce air supply pressure (PSI).
1. Clear jammed fastener according to Clearing Jams instructions.
2. Fill with correct fasteners.
3. Empty, then ll with correct fasteners.
4. Clean and lubricate magazine and pusher.
5. Check for loose connections and make sure that
air supply is providing enough air ow (CFM) and
pressure (PSI) to the tool’s air inlet. Do not exceed 120 PSI maximum air pressure.
collation type. Correct as needed.
1. Check for incorrect alignment and uneven gaps. If cross-threaded, disassemble and replace damaged parts before use.
2. Tighten housing assembly. If housing cannot tighten properly, internal parts may be misaligned.
3. Replace damaged components.
4. Clean or replace valve assembly.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect air supply before service.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as
replacement parts.
Page 15For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 16
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Parts List
Part Description Qty
1 Screw 1 2 Air Deector 1 3 O-Ring 9x1.8 1 4 Deector Washer 1 5 Hex Bolt (M5x25) 9 6 Spring Washer 11 7 Cylinder Cap 1 8 O-Ring (18x2.65) 1
9 Head Valve Spring 1 10 O-Ring (25x3.5) 1 11 O-Ring (38x3.5) 1 12 O-Ring (48.7x2.65) 1 13 Head Valve 1 14 O-Ring (60x2.5) 1 15 Collar 1 16 O-Ring (42x2.5) 1 17 O-Ring (42x3.55) 1 18 Cylinder 1 19 O-Ring (31x3.55) 1 20 Piston Assembly 1 21 Bumper 1 22 Guide Washer 1 23 Cylinder Cap Gasket 1 24 Housing 1 25 O-Ring (11.7x2.4) 1 26 O-Ring (13x1.5) 1 27 Valve Seat 1 28 O-Ring (6x2) 1 29 O-Ring (3.75x1.8) 1 30 O-Ring (7.2x1.9) 1 31 Valve Sleeve 1 32 Air Valve Spring 1 33 O-Ring (2.5x1.5) 2 34 Valve Stem 1 35 O-Ring (15.7x2.4) 1 36 Valve Seat 1 37 Pin (3x16) 2 38 Trigger 1 39 Safety Plate 1 40 Trigger Pin 1 41 O-Ring (1.7x2) 1 42 Pin (3x22) 3
Part Description Qty
43 Guide Frame Assembly 1 44 Lock Nut (M4) 5 45 Adjusting Nut 1 46 Thrust Spring 1 47 Steel Ball 1 48 Retainer 1 49 Safety Spring 1 50 Safety Frame 1 51 Safety 1 52 Safety Cover 1 53 Quick Release Spring 1 54 Drive Guide 1 55 Isolation Plate 1 56 Isolation Plate Pin 1 57 Retainer 1 58 Cover Plate 1 59 Drive Guide Latch 2 60 Latch Bolt 2 61 Drive Guide Bolt 2 62 Retainer 1 63 Nail Guide Plate 2 64 Latch Spring 2 65 Cross Head Bolt (M4x10) 1 66 Magazine 1 67 Pin 1 68 Flat Hollow Rivet 2 69 Position Seat 1 70 Coiling Spring 1 71 Pusher 1 72 Magazine Gasket 1 73 Latch 1 74 Support 1 75 Bracket 1 76 Hex Bolt (M4x20) 2 77 Hex Bolt (M5x20) 1 78 Flat Washer 2 79 Lock Nut 1 80 Rubber Grip 1 81 End Cap Gasket 1 82 End Cap 1 83 Air inlet Plug 1 84 Air Inlet Plug Cover 1
Page 16 For technical questions, please call 1‑800‑444‑3353. SKU 68023
Page 17
Assembly Diagram
84
73
70
63
71
72
69
37
44
63
66
83
79
78
65
64
5
54
64
35
55
62
6
61
59
60
57
51
56
58
52
6
36
5
53
6
80
82
81
37
38
75
39
78
25
77
26
76
27
74
44
282930
6
31
67
33
50
34
44
32
33
49
3
23
14
46
48
45
47
20
9
10
21
11
12
22
13
43
24
16
15
2
1
3
17
5
4
6
42
18
7
44
19
8
Page 17For technical questions, please call 1‑800‑444‑3353.SKU 68023
Page 18
Limited 1‑Year Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Page 18 For technical questions, please call 1‑800‑444‑3353. SKU 68023
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