Harbor Freight Tools 67854 User Manual

AUTO-DARKENING

WELDING HELMET

Model

67854

Model

91214

SET UP AND OPERATING INSTRUCTIONS

NOTE: YOUR Helmet may appear different from the Helmet pictured in this manual. The

changes are only cosmetic, the warnings, operation instructions, and maintenance
procedures will remain the same.

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Copyright© 2010 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SAVE THIS MANUAL

Keep this manual for the safety warnings
and precautions, assembly, operating,
inspection, maintenance and cleaning
procedures. Write the product’s serial number
in the back of the manual near the assembly
diagram (or month and year of purchase if
product has no number). Keep this manual
and the receipt in a safe and dry place for
future reference.

NOTICE is used to

address practices not

related to personal injury.

CAUTION, without the

safety alert symbol, is
used to address practices not
related to personal injury.

SAFETY WARNINGS AND

PRECAUTIONS

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling, and
all other information provided with
this product:

This is the safety alert

symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that follow
this symbol to avoid possible
injury or death.

WARNING: When using helmet, basic

safety precautions should always
be followed to reduce the risk of
personal injury and damage to
equipment.

The warnings, cautions, and instructions
discussed in this instruction manual
cannot cover all possible conditions and
situations that may occur. It must be
understood by the operator that common
sense and caution are factors which
cannot be built into this product, but must
be supplied by the operator.

Read all instructions before using

DANGER indicates a

hazardous situation
which, if not avoided, will result
in death or serious injury.

WARNING indicates a

hazardous situation
which, if not avoided, could
result in death or serious injury.

CAUTION, used with

the safety alert
symbol, indicates a hazardous
situation which, if not avoided,
could result in minor or moderate
injury.

Page 2 For technical questions, please call 1-800-444-3353.

Do not use the Welding Helmet if the 1.
lens is cracked, if the lens or sensors
are dirty, or if the lens or front
retaining frame is loose.

Keep work area clean2. . Cluttered areas

invite injuries.

Observe work area conditions3. . Do
not use welding helmets in damp or wet
locations. Do not expose to rain. Keep
work area well lit. Do not use auto­darkening helmets in the presence of

ammable gases or liquids.

Keep children away4. . Children must
never be allowed in the work area. Do
not let them handle this helmet.

this helmet!

Item 67854

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Store idle equipment5. . When not in use,

helmets must be stored in a dry location
to inhibit rust. Always lock up helmets
and keep out of reach of children.

Dress properly6. . Do not wear loose
clothing or jewelry as they can be caught
in moving parts. Protective gear is
essential to protect against welding rays,
some examples are: a leather welding
apron, welding sleeves, jeans without
cuffs, work boots. Wear restrictive hair
covering to contain long hair.

Approved accessories are available from
Harbor Freight Tools.

Do not weld if under the inuence of 11.
alcohol or drugs. Read warning labels
on prescriptions to determine if your

judgment or reexes are impaired while

taking drugs. If there is any doubt, do not
weld.

Maintenance12. . For your safety, service
and maintenance should be performed

regularly only by a qualied technician.

7. Use eye and ear protection.

When welding, wear ANSI­approved impact safety
goggles under the Welding

Helmet. Wear a NIOSH-approved

respirator and hearing protection when
welding.

Stay alert8. . Watch what you are doing,
use common sense. Do not weld when
you are tired.

Check for damaged parts9. . Before
using any helmet, any part that appears
damaged should be carefully checked
to determine that it will operate properly
and perform its intended function. Check
for alignment and binding of moving
parts; any broken parts or mounting

xtures; and any other condition that may

affect proper operation. Any part that is
damaged should be properly repaired

or replaced by a qualied technician. Do

not use the helmet if any switch does not
operate properly.

This helmet provides protection for 13.
intended purposes only. There are

certain applications for which this helmet
was designed. Do not modify this helmet
and do not use this helmet for a purpose
for which it was not intended.

The Welding Helmet is not suitable for •
laser welding or Oxyacetylene Welding/
Cutting processes.

The Welding Helmet will not protect •
against severe impact hazards.

The Welding Helmet will not protect •
against explosive devices or corrosive
liquids.

Use only at temperatures within the 14.
operating range for your model as

stated on the specications chart in

this manual.

Replacement parts and accessories10. .

When servicing, use only identical
replacement parts. Use of any other
parts can render helmet ineffective,
possibly causing eye damage, and will
void the warranty. Only use accessories
intended for use with this helmet.

Item 67854
91214

Page 3For technical questions, please call 1-800-444-3353.

WARNING

INHALATION HAZARD:

Welding and Plasma Cutting Produce

TOXIC FUMES.

Exposure to welding or cutting exhaust
fumes can increase the risk of developing
certain cancers, such as cancer of the
larynx and lung cancer. Also, some
diseases that may be linked to exposure
to welding or plasma cutting exhaust
fumes are:

• Early onset of Parkinson’s Disease

• Heart disease • Ulcers

• Damage to the reproductive organs

• Inammation of the small intestine or
stomach • Kidney damage

• Respiratory diseases such as

emphysema, bronchitis, or pneumonia

Use natural or forced air ventilation and
wear a respirator approved by NIOSH to
protect against the fumes produced to
reduce the risk of developing the above
illnesses.

Regularly replace the Front Lens •
Cover if it becomes cracked,
scratched, pitted, or otherwise
damaged.

Do not make any modications to •

either the Auto-Darkening Filter or
the rest of the helmet, other than

those specied in this manual.
Do not use any replacement parts

other than those specied in this
manual. Unauthorized modications

and replacement parts will void the
warranty and expose the user to the
risk of personal injury. Do not open

or tamper with the Auto-Darkening
Filter.

Do not place the Welding Helmet’s 16.

Auto-Darkening Filter on a hot
surface.

Maintain the helmet and lens correctly 15.
to help ensure reliable protection.

Clean lter’s surfaces regularly.•
Keep sensors and solar cells clean
using a clean lint-free tissue/cloth. Do

not use any solvents on lter’s screen or
helmet components. Protect lter from

liquid and dirt contact. Do not immerse

the lter in water.

Should the Auto-Darkening Welding •
Helmet not darken upon striking
an arc, stop welding immediately
and have the helmet checked by an
authorized service technician.

Page 4 For technical questions, please call 1-800-444-3353.

SEVERE PERSONAL INJURY17. and/
or BLINDNESS may occur if the user
fails to follow the aforementioned
warnings and/or fails to follow the
operation instructions.

Item 67854

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SPECIFICATIONS

Description Auto-Darkening Welding Helmet
Power Source Solar powered cells with battery assistance (not rechargeable)
Operating Temp. 23° to 131° F
Resting Shade Shade # 4
Shade Range 9 to 13
UV/IR Protection up to DIN 16 at all times
Lens Type ANSI Z87.1-2003 approved
Viewing Area 3.86” x 1.73”

Welding Protection
Types

Lens Switching
Speed (Clear to Dark)

Sensitivity Adjustment High / Low
Grinding Mode Transforms helmet to grinding shield without shade ickering
Power ON / OFF Fully Automatic
Shell Material High Impact-Resistant Plastic Polyamide Nylon
Storing Temperature -4° to 158° F

Features

Weight 1.3 lb.

For Processes including MIG/Flux welding, stick welding, TIG welding (10+

amps), plasma arc welding/cutting and air carbon cutting. Not for Laser Welding or

Oxyacetylene Welding/Cutting

1/25,000 second

Ratcheting headband with replaceable padded sweatband, spare External cover lens,

2 independent arc sensors which reduce the risk of blocked sensors during out-of-

position welding, variable Shade Control Knob adjusts from #9 to #13 with a #4 resting

shade, Delay Control Switch, Sensitivity Control Switch

Unpacking: When unpacking, make sure all the parts are included. Refer to the Parts List and

Assembly Diagram at the end of this manual. If any parts are missing or broken, please
call Harbor Freight Tools at 1-800-444-3353 as soon as possible.

SHADE GUIDE CHART

Arc Current (Amperes)

10 20 40 80 125 175 250 300 450

5 15 30 60 100 150 225 275 350 500

10 11 12 13

10 11 12 13

Page 5For technical questions, please call 1-800-444-3353.

Item 67854
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Welding
Process

Stick/Arc 9 10 11 12 13

Mild Steel MIG

(argon shielded)

Mild Steel MIG,

(CO2 shielded)

Aluminum MIG 10 11 12 13

TIG 10 11 12 13

Flux Core 10 11 12 13

Plasma Cutting 11 12 13

Plasma Welding 9 10 11 12 13

FUNCTION

The Auto-Darkening Welding Helmet
is designed to protect the eyes and face
from sparks, splatter, and harmful radiation
under normal welding conditions. The Auto­Darkening Filter automatically changes from
a clear state to a dark state when an arc is
struck, and it returns to the clear state when
welding stops.

BEFORE WELDING

Shade Number

& Grinding Mode Selection

Shade Number

Shade

Control

Knob

The Auto-Darkening Welding Helmet
comes ready for use. The only things you
need to do before welding are to remove the

protective lm from both sides of the lens (if

not already done), adjust the position of the
headband, select the correct shade number
for your application, and test the helmet for
proper operation as described following.

Check the Front Cover Lens to makes
sure that it is clean, and that no dirt is
covering the two sensors on the front of the
Filter Cartridge. Also check the Front/Inside
Cover Lens and the Front Lens Retaining
Frame, and make sure that they are secured
in place.

Inspect all operating parts before
each use for signs of wear or damage. Any
scratched, cracked, or pitted parts should be
replaced immediately before using again to
avoid severe personal injury.

Tension

Adjustment

Knob

Figure 1

Select the shade number you need (see
Shade Guide Chart on the previous
page) by turning the Shade Control
Knob. Be sure that the shade number of
the Welding Helmet is the correct shade
number for your application.

Note: If a selection of shades are

recommended for your application, try

the darkest setting rst.

The shade number can be set from 9 to
13 by turning the Shade Control Knob
until the arrow points to the desired
shade number. See Figure 1.
Remember to check with the Shade
Guide Chart on the previous page to
determine the proper shade number for
your application.

IMPORTANT NOTE: Test the helmet auto-

darkening lter lens before welding.
While wearing the helmet, briey

strike an arc, keeping your face and
eyes turned slightly away, and to one
side. The lens should darken evenly
when not directly facing the arc. If it
does not darken properly, do not use
the Welding Helmet.

Page 6 For technical questions, please call 1-800-444-3353.

Item 67854

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Grinding mode setting:

GRIND 9

Once the Headband is properly adjusted,
lower the Helmet over your face until the
proper angle is found. Then turn the Tension
Adjustment Knobs on either side of the
helmet, locking the helmet’s angle in place.
See Figure 3.

Figure 2

13

12

10

11

To change to Grinding Mode, rotate the
Shade Control Knob counterclockwise to
Grind. This turns off the shade function
so the helmet lens stays clear. Use
this function to provide protection while
grinding.

CAUTION: Be sure to set the helmet to the

proper shade setting before welding
again.

Adjusting Headband

Adjust the Headband so that the helmet
is seated securely on your head as low as
possible and close to your face.

Product Features

Time Delay and Sensitivity:

At the moment the welding operation

is started, the lter screen automatically

changes from clear to dark.

The operator can vary the amount of

time it takes the lter to return to a clear state

and the sensitivity of the sensor using the
controls inside the helmet.

Dark to Clear Adjustment Switch

Adjusts the speed the lens changes.
In FAST position: .25 - .45 seconds
In SLOW position: .65 - .80 seconds

ANSI Z87.1-2003 Variable Shade 4/9-13 SKU 67854

SENSITIVITY

LOW < > HIGH

DELAY TIME

SLOW <

> FAST

Ratcheting

Headband

Knob

Top

Strap

Tension

Adjustment

Knob

Figure 3

Adjust the Headband width by turning the
Ratcheting Headband Knob to make sure the
Front Cover Lens is aligned with your eyes.

Adjust the Headband height by tightening

or loosening the top strap until the Helmet ts

snug on your head.

Item 67854
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Sensitivity Adjustment Switch

Adjusts the amount of light needed to

Figure 4

activate the lens to darken.

The Sensitivity setting changes the

amount of light needed to make the lter

react.

Solar Cells:

This Welding Helmet utilizes high
performance solar cells as power supply, and
has two built-in 3V lithium batteries as power
backup. No change of battery is needed.
Under normal welding conditions, users can
expect a battery lifetime of more than 6 years.

Page 7For technical questions, please call 1-800-444-3353.

Shades

COMMON PROBLEMS AND

User-selectable variable shades from
9 to 13 are adjusted at the turn of a shade
knob (shade variable). This product is in
full conformity with related DIN, ISO, EN379
safety standards and ANSI Z87.1-2003
standard.

Filters

The ultra high performance of UV and IR

Auto-Darkening lters provides to user’s eyes

and face full protection against UV and IR
radiation during entire welding process, even
in clear state. The UV/IR protection level is
up to shade 16 at all times.

Magnifying Cheater Lens

REMEDIES

Irregular Darkening or Dimming1.

Headband has been set unevenly on a.
both sides of helmet (unequal distances

from the eyes to lter’s lens).

Reset Headband to reduce difference in b.

distances to lter, if necessary.

Auto-Darkening Filter Does Not 2.
Darken Or Flickers

Front Cover Lens is soiled or damaged a.
(change the cover lens).

Sensors are soiled (clean surface of the b.
sensors).

Welding current is too low (turn Dark to c.
Clear Adjustment switch to the “SLOW”
position, if necessary).

Slow Response3.

Figure 5

A Cheater Lens (sold separately) can
be attached to the inside of the helmet by
unhooking the wire bar at the bottom of the
Inside Lens Cover, sliding the Cheater Lens in
place, then securing it with the wire bar.

Operating temperature is too low (do not
use at temperatures below 23° F).

Poor Vision4.

Front/Inside Cover Lens and/or lter a.
soiled (change it).

Insufcient ambient light.b.

Shade number is incorrectly set (reset c.
shade number).

Welding Helmet Slips5.

Headband is not adjusted properly (must
be lowered).

WARNING: Stop using the Helmet

IMMEDIATELY if any of the
mentioned problems cannot be
corrected.

Page 8 For technical questions, please call 1-800-444-3353.

Item 67854

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LENS AND HELMET

MAINTENANCE

Do not remove the auto-darkening 4.

lter from the Auto-Darkening Welding
Helmet. Do not try to open the lter.

Replace the Front Lens Cover if it is

damaged (cracked, scratched, soiled or

pitted).

Figure 6

1. To Replace the Cover:

Remove the Front Lens Cover by gently a.
pulling up the central part of the Lens.
See Figure 6. If the unit has a frame
over the front of the lens, lift up on the
tab at the bottom of the frame to access
the lens cover.

Storage temperature: -4° to 158° F.5.

Remove the protection lm from both b.
sides of the new Lens if it comes with a

lm covering. Place the new Lens into

place by bending it slightly and sliding
it between the tabs at each side of the
lens until it snaps into place.

Make sure that the Lens is securely c.
installed. If the unit has a frame, make
sure that the frame is snapped securely
into place.

Clean the Filter Lens with a clean lint-2.

free tissue or cotton cloth.

Do not immerse the lens in water or 3.

any other liquid. Do not use abrasives,

solvents or oil based cleaners.

Item 67854
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Page 9For technical questions, please call 1-800-444-3353.

PARTS LIST AND ASSEMBLY DIAGRAM

Part Description Qty

1 Shell (Welding Mask) 1
2 Front Cover Lens 1
3 Auto-Darkening Filter 1
4 Inside Cover Lens 1
5 Flat Washer 2
6 Limitation Washer 2
7 Large Limitation Washer 2

Part Description Qty

8 Washer 2

9 Tension Adjustment Knob 2
10 Screw 2
11 Ratcheting Headband 1
12 Sweatband 1
13 Shade Control Knob 1

Note: Some parts are listed and shown for illustration purposes only and are not available

individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A
REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION
OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS
TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN
FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS
REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.

Page 10 For technical questions, please call 1-800-444-3353.

Item 67854

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LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and
durability standards, and warrants to the original purchaser that this product is free from defects in
materials and workmanship for the period of 90 days from the date of purchase. This warranty does
not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs
or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or
to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or
for incidental, contingent, special or consequential damages arising from the use of our product.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation
charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the

merchandise. If our inspection veries the defect, we will either repair or replace the product at our

election or we may elect to refund the purchase price if we cannot readily and quickly provide you with
a replacement. We will return repaired products at our expense, but if we determine there is no defect,
or that the defect resulted from causes not within the scope of our warranty, then you must bear the
cost of returning the product.

This warranty gives you specic legal rights and you may also have other rights which vary from

state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]

Item 67854
91214

Page 11For technical questions, please call 1-800-444-3353.