Harbor Freight Tools 67847 User Manual

2.5 HP, 21 GALLON, 125 PSI CAST IRON VERTICAL
AIR COMPRESSOR
Model
67847
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Copyright© 2010 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
CONTENTS
IMPORTANT SAFETY
INFORMATION ............................ 3
GENERAL COMPRESSOR
SAFETY WARNINGS.......................3
DRAINING MOISTURE FROM THE
TANK .............................................. 15
AIR FILTER MAINTENANCE ...........15
TROUBLESHOOTING ......................16
PARTS LIST ................................. 18
AIR COMPRESSOR SAFETY
WARNINGS ......................................5
GROUNDING ................................. 6
110-120 V~ GROUNDED
COMPRESSORS: COMPRESSORS WITH THREE
PRONG PLUGS ...............................7
SYMBOLOGY ..................................... 7
SPECIFICATIONS .......................... 8
UNPACKING .................................. 8
INSTRUCTIONS FOR PUTTING
INTO USE .................................... 8
FUNCTIONS ....................................... 8
WORK PIECE AND WORK AREA
SET UP ............................................9
ASSEMBLY/MOUNTING .................... 9
ASSEMBLY DIAGRAM ................ 19
LIMITED 1 YEAR / 90 DAY
WARRANTY .............................. 20
CHECKING THE OIL ........................ 10
GENERAL OPERATING
INSTRUCTIONS ........................ 11
EMERGENCY
DEPRESSURIZATION ...................12
AUTOMATIC SHUT OFF SYSTEM ..12
MAINTENANCE AND
SERVICING ............................... 13
CLEANING, MAINTENANCE, AND
LUBRICATION ...............................13
MAINTENANCE SCHEDULE ........... 14
OIL MAINTENANCE .........................14
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SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Compressor Safety
Warnings
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety1.
Keep work area clean and well a. lit. Cluttered or dark areas invite
accidents.
Do not operate the Compressor in b. explosive atmospheres, such as in
the presence of ammable liquids,
gases or dust. Compressor motors produce sparks which may ignite the dust or fumes.
Keep children and bystanders c. away from an operating compressor.
Electrical safety2.
Compressor plugs must match a. the outlet. Never modify the plug in any way. Do not use any adapter plugs with a grounded compressor. Standard plugs and
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matching outlets will reduce risk of electric shock.
NIOSH-approved for the specic
hazards in the work area.
Do not expose the compressor b. to rain or wet conditions. Water
entering a compressor will increase the risk of electric shock.
Do not abuse the cord. Never use c. the cord for pulling or unplugging the compressor. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
Personal safety3.
Stay alert, watch what you are a. doing and use common sense when operating this compressor. Do not use this compressor while
you are tired or under the inuence
of drugs, alcohol or medication. A moment of inattention while operating a compressor may result in serious personal injury.
Use personal protective b. equipment. Always wear eye protection. Safety equipment such
as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. c. Ensure the switch is in the off­position before connecting to power source or moving the compressor.
Only use safety equipment d. that has been approved by an appropriate standards agency.
Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be
Compressor use and care4.
Do not use the compressor if the a. switch does not turn it on and off. Any compressor that cannot
be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the b. power source of the compressor before making any adjustments, changing accessories, or storing it. Such preventive safety measures
reduce the risk of starting the compressor accidentally.
Store an idle compressor out of c. the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it. A compressor is
dangerous in the hands of untrained users.
Maintain the compressor. Keep d. the compressor clean for better and safer performance. Following instructions for lubricating and changing accessories. Keep dry, clean and free from oil and grease. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the compressor’s operation. If damaged, have the compressor repaired before use. Many
accidents are caused by a poorly maintained compressor.
Use the compressor in accordance e. with these instructions, taking into account the working conditions and the work to be performed. Use
of the compressor for operations different from those intended could result in a hazardous situation.
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Service5.
Have your compressor serviced a.
by a qualied repair person using
only identical replacement parts.
This will ensure that the safety of the compressor is maintained.
Air Compressor Safety Warnings
overlled or low oil. Slowly ll to full line, wait 2 minutes and ll
back up to full line. Compressor
has small passages that will ll
slowly.
Do not remove the Pressure Switch 10. (54) cover or adjust the internal components.
Risk of re or explosion - Do not 1. spray ammable liquid in a conned
area or towards a hot surface. Spray area must be well-ventilated. Do not smoke while spraying or spray where
spark or ame is present. Arcing
parts - Keep compressor at least 20 feet away from explosive vapors, such as when spraying with a spray gun.
Risk of bursting - Do not adjust 2. regulator higher than maximum stated pressure of attachment.
Risk of injury - Do not direct air 3. stream at people or animals.
To reduce the risk of electric shock, 4. do not expose to rain. Store indoors.
Wear ANSI-approved safety goggles 5. during use.
Do not use to supply breathing air. 6.
Do not use the air hose to move the 7. compressor.
Drain Tank daily and after use. 8. Internal rust causes tank failure and explosion.
Add correct amount of compressor 9.
oil before rst use and every
use. Operating with the incorrect amount of oil causes permanent damage and voids warranty. To prevent damage, do not use with
Do not use the air hose to move the 11. compressor.
Compressor head gets hot during 12. operation. Do not touch it or allow children nearby during or immediately following operation.
Release the pressure in the storage 13. tank before moving.
The use of accessories or 14. attachments not recommended by the manufacturer may result in a risk of injury to persons.
All air line components, including 15.
hoses, pipe, connectors, lters, etc.,
must be rated for a minimum working pressure of 125 PSI, or 150% of the maximum system pressure, whichever is greater.
USE OF AN EXTENSION CORD 16. IS NOT RECOMMENDED. If you choose to use an extension cord, use the following guidelines:
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
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RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
TABLE A
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
cause pacemaker interference or pacemaker failure.
WARNING: The brass components 22. of this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.)
Make sure your extension cord is in a. good condition.
Be sure to use an extension cord b. which is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Industrial applications must follow 17. OSHA guidelines.
Maintain labels and nameplates 18. on the compressor. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
This product is not a toy. Keep it out 19. of reach of children.
Operate unit on level surface. Check 20.
oil level daily and ll to marked level if
needed.
People with pacemakers should 21. consult their physician(s) before
use. Electromagnetic elds in close
proximity to heart pacemaker could
The warnings, precautions, 23. and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied
electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the compressor. Never remove the grounding prong from the plug. Do not use the compressor if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not
Page 6 For technical questions, please call 1-800-444-3353. SKU 67847
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