Harbor Freight Tools 67708 User Manual

2-1/2 HP 10 GALLON
125 PSI AIR COMPRESSOR
Model
67708
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2010 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 10e
CONTENTS
PARTS LIST ......................................18
IMPORTANT SAFETY
INFORMATION .................................3
GENERAL COMPRESSOR SAFETY
WARNINGS ........................................... 3
AIR COMPRESSOR SAFETY
WARNINGS ........................................... 4
GROUNDING ......................................6
110-120 V~ GROUNDED
COMPRESSORS: COMPRESSORS
WITH THREE PRONG PLUGS ............ 6
SYMBOLOGY .......................................... 7
SPECIFICATIONS ...............................8
UNPACKING .......................................8
INSTRUCTIONS FOR PUTTING
INTO USE .........................................8
ASSEMBLY DIAGRAM .....................19
LIMITED 1 YEAR / 90 DAY
WARRANTY ...................................20
FUNCTIONS ............................................ 8
ASSEMBLY/MOUNTING ......................... 9
CHECKING THE OIL ............................. 10
GENERAL OPERATING
INSTRUCTIONS .............................11
COMPRESSOR AREA SET UP .............11
GENERAL OPERATION ........................11
EMERGENCY DEPRESSURIZATION .. 12
AUTOMATIC SHUT OFF SYSTEM ....... 12
MAINTENANCE AND SERVICING ...13
CLEANING, MAINTENANCE, AND
LUBRICATION .................................... 13
MAINTENANCE SCHEDULE ................ 13
OIL MAINTENANCE .............................. 14
DRAINING MOISTURE FROM THE
TANK ................................................... 14
AIR FILTER MAINTENANCE ................ 14
TROUBLESHOOTING ........................... 15
Page 2 For technical questions, please call 1-800-444-3353. SKU 67708
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not
related to personal injury.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
General Compressor Safety
Warnings
WARNING Read all safety warnings
and instructions. Failure to follow
the warnings and instructions may
result in electric shock, re and/or
serious injury.
Save all warnings and instructions for future reference.
Work area safety1.
Keep work area clean and well lit.a.
Cluttered or dark areas invite accidents.
Do not operate the Compressor in b. explosive atmospheres, such as in
the presence of ammable liquids,
gases or dust. Compressor motors produce sparks which may ignite the dust or fumes.
Keep children and bystanders away c. from an operating compressor.
Electrical safety2.
Compressor plugs must match the a. outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded compressors.
Standard plugs and matching outlets will reduce risk of electric shock.
Do not expose compressor to rain b. or wet conditions. Water entering
a compressor will increase the risk of electric shock.
Do not abuse the cord. Never c. use the cord for unplugging the
Page 3For technical questions, please call 1-800-444-3353.SKU 67708
compressor. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
Personal safety3.
Stay alert, watch what you are a. doing and use common sense when operating this compressor. Do not use this compressor while you
are tired or under the inuence of
drugs, alcohol or medication. A moment of inattention while operating a compressor may result in serious personal injury.
Use personal protective equipment. b. Always wear ANSI-approved eye protection during setup and use.
instructions for lubricating and changing accessories. Keep dry, clean and free from oil and grease. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the compressor’s operation. If damaged, have the compressor repaired before use. Many accidents
are caused by a poorly maintained compressor.
Use the compressor in accordance e. with these instructions, taking into account the working conditions and the work to be performed. Use of
the compressor for operations different from those intended could result in a hazardous situation.
Prevent unintentional starting. c. Ensure the switch is in the off­position before connecting to power source or moving the compressor.
Compressor use and care4.
Do not use the compressor if the a. switch does not turn it on and off. Any compressor that cannot be
controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the b. power source before making any adjustments, changing accessories, or storing the compressor. Such
preventive safety measures reduce the risk of starting the compressor accidentally.
Store an idle compressor out of c. the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it. A compressor is dangerous
in the hands of untrained users.
Maintain the compressor. Keep d. the compressor clean for better and safer performance. Follow
Service5.
Have your compressor serviced by a.
a qualied repair person using only
identical replacement parts. This will ensure that the safety of the compressor is maintained.
Air Compressor Safety Warnings
Risk of re or explosion - do not 1. spray ammable liquid in a conned
area or towards a hot surface. Spray area must be well-ventilated. Do not smoke while spraying or spray where
spark or ame is present. Arcing
parts - keep compressor at least 20 feet away from explosive vapors, such as when spraying with a spray gun.
Risk of bursting - do not adjust 2. regulator higher than marked maximum pressure of attachment.
Risk of injury - do not direct air 3. stream at people or animals.
Do not use to supply breathing air.4.
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Do not leave compressor unattended 5. for an extended period while plugged in. Unplug compressor after working.
Keep compressor well-ventilated. Do 6. not cover compressor during use.
Drain Tank daily and after use. Internal 7. rust causes tank failure and explosion.
Add correct amount of compressor 8.
oil before rst use and every use.
Operating with low or no oil causes permanent damage and voids warranty.
Do not remove the valve cover or adjust 9. internal components.
Compressor head gets hot during 10. operation. Do not touch it or allow children nearby during or immediately following operation.
Do not use the air hose to move the 11. compressor.
Release the pressure in the storage tank 12. before moving.
The use of accessories or attachments 13. not recommended by the manufacturer may result in a risk of injury to persons.
All air line components, including hoses, 14.
pipe, connectors, lters, etc., must be
rated for a minimum working pressure of 150 PSI, or 150% of the maximum system pressure, whichever is greater.
USE OF AN EXTENSION CORD IS NOT 15. RECOMMENDED. If you choose to use an extension cord, use the following guidelines:
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 Do not use.
10.1 – 12 16 16 Do not use.
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
Make sure your extension cord is in a. good condition.
Be sure to use an extension cord b. which is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Industrial applications must follow OSHA 16. guidelines.
Maintain labels and nameplates on the 17. compressor. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
This product is not a toy. Keep it out of 18. reach of children.
Operate unit on level surface. Check 19.
oil level daily and ll to marked level if
needed.
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People with pacemakers should 20. consult their physician(s) before use.
Electromagnetic elds in close proximity
to heart pacemaker could cause pacemaker interference or pacemaker failure.
proper outlet installed by a
qualied electrician.
110-120 V~ Grounded Compressors:
Compressors with
Three Prong Plugs
WARNING: The brass components of 21. this product contain lead, a chemical known to the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code
§ 25249.5, et seq.)
The warnings, precautions, and 22. instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied electrician
if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the compressor. Never remove the grounding prong from the plug. Do not use the compressor if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the
plug will not t the outlet, have a
In the event of a malfunction or 1. breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This compressor is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided – if it will 2.
not t the outlet, have the proper outlet installed by a qualied electrician.
Improper connection of the equipment-3. grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualied electrician or 4. service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly grounded.
Use only 3-wire extension cords that 5. have 3-prong grounding plugs and 3-pole receptacles that accept the compressor’s plug.
Repair or replace damaged or worn cord 6. immediately.
Page 6 For technical questions, please call 1-800-444-3353. SKU 67708
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