SIX GALLON OILLESS
AIR COMPRESSOR
67696
Model
68149
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright© 2010 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warnings
and precautions, assembly, operating,
inspection, maintenance and cleaning
procedures. Write the product’s serial number
in the back of the manual near the assembly
diagram (or month and year of purchase if
product has no number). Keep this manual
and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and
all other information provided with
this product:
NOTICE is used to
address practices not
related to personal injury.
CAUTION, without the
safety alert symbol, is
used to address practices not
related to personal injury.
General Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions
for future reference.
Work area safety1.
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that follow
this symbol to avoid possible
injury or death.
DANGER indicates a
hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING indicates a
hazardous situation
which, if not avoided, could
result in death or serious injury.
CAUTION, used with
the safety alert
symbol, indicates a hazardous
situation which, if not avoided,
could result in minor or moderate
injury.
Keep work area clean and well lit.a.
Cluttered or dark areas invite accidents.
Do not operate the Compressor in b.
explosive atmospheres, such as in
the presence of ammable liquids,
gases or dust. Compressor motors
produce sparks which may ignite the
dust or fumes.
Keep children and bystanders away c.
from an operating compressor.
Electrical safety2.
Compressor plugs must match the a.
outlet. Never modify the plug in
any way. Do not use any adapter
plugs with grounded compressors.
Standard plugs and matching outlets
will reduce risk of electric shock.
Do not expose compressor to rain b.
or wet conditions. Water entering
a compressor will increase the risk of
electric shock.
Do not abuse the cord. Never c.
use the cord for unplugging the
compressor. Keep cord away from
heat, oil, sharp edges or moving
Page 2 For technical questions, please call 1-800-444-3353. SKU 67696
68149
parts. Damaged or entangled cords
increase the risk of electric shock.
Personal safety3.
Stay alert, watch what you are a.
doing and use common sense when
operating this compressor. Do
not use this compressor while you
are tired or under the inuence of
drugs, alcohol or medication. A
moment of inattention while operating
a compressor may result in serious
personal injury.
Use personal protective equipment. b.
Always wear ANSI-approved eye
protection during setup and use.
Prevent unintentional starting. c.
Ensure the Power Switch (133) is in
the off-position before connecting
to power source or moving the
compressor.
Compressor use and care4.
Do not use the compressor if the a.
Power Switch (133) does not turn
it on and off. Any compressor that
cannot be controlled with the Power
Switch is dangerous and must be
repaired.
Disconnect the plug from the b.
power source before making any
adjustments, changing accessories,
or storing the compressor. Such
preventive safety measures reduce
the risk of starting the compressor
accidentally.
Store an idle compressor out of c.
the reach of children and do not
allow persons unfamiliar with the
compressor or these instructions to
operate it. A compressor is dangerous
in the hands of untrained users.
instructions for lubricating and
changing accessories. Keep dry,
clean and free from oil and grease.
Check for misalignment or binding
of moving parts, breakage of parts
and any other condition that may
affect the compressor’s operation.
If damaged, have the compressor
repaired before use. Many accidents
are caused by a poorly maintained
compressor.
Use the compressor in accordance e.
with these instructions, taking into
account the working conditions and
the work to be performed. Use of
the compressor for operations different
from those intended could result in a
hazardous situation.
Service5.
Have your compressor serviced by a.
a qualied repair person using only
identical replacement parts. This will
ensure that the safety of the compressor
is maintained.
Air Compressor Safety Warnings
Risk of re or explosion - do not 1.
spray ammable liquid in a conned
area or towards a hot surface. Spray
area must be well-ventilated. Do not
smoke while spraying or spray where
spark or ame is present. Arcing parts
- keep compressor at least 20 feet
away from explosive vapors, such as
when spraying with a spray gun.
Risk of bursting - do not adjust 2.
regulator higher than marked
maximum pressure of attachment.
Risk of injury - do not direct air 3.
stream at people or animals.
Maintain the compressor. Keep d.
the compressor clean for better
and safer performance. Follow
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Do not use to supply breathing air. 4.
Page 3For technical questions, please call 1-800-444-3353.SKU 67696
Do not leave the compressor 5.
unattended for an extended period
while plugged in. Unplug the
compressor after working.
Keep compressor well-ventilated. Do 6.
not cover compressor during use.
Drain Tank daily and after use. Internal 7.
rust causes tank failure and explosion.
Do not remove the valve cover or adjust 8.
internal components.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 Do not use.
10.1 – 12 16 16 Do not use.
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
Compressor head gets hot during 9.
operation. Do not touch it or allow
children nearby during or immediately
following operation.
Do not use the air hose to move the 10.
compressor.
Release the pressure in the storage tank 11.
before moving.
The use of accessories or attachments 12.
not recommended by the manufacturer
may result in a risk of injury to persons.
All air line components, including hoses, 13.
pipe, connectors, lters, etc., must be
rated for a minimum working pressure
of 150 PSI, or 150% of the maximum
system pressure, whichever is greater.
USE OF AN EXTENSION CORD IS NOT 14.
RECOMMENDED. If you choose to use
an extension cord, use the following
guidelines:
Make sure your extension cord is in a.
good condition.
Use an extension cord which is heavy b.
enough to carry the current your product
will draw. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Table A shows
the correct size to use depending on
cord length and nameplate ampere
rating. If in doubt, use the next heavier
gauge. The smaller the gauge number,
the heavier the cord.
Industrial applications must follow OSHA 15.
guidelines.
Maintain labels and nameplates on the 16.
compressor. These carry important
safety information. If unreadable or
missing, contact Harbor Freight Tools for
a replacement.
This product is not a toy. Keep it out of 17.
reach of children.
People with pacemakers should 18.
consult their physician(s) before use.
Electromagnetic elds in close proximity
to heart pacemaker could cause
pacemaker interference or pacemaker
failure.
WARNING: The brass components of 19.
this product contain lead, a chemical
known to the State of California to cause
Page 4 For technical questions, please call 1-800-444-3353. SKU 67696
68149
birth defects (or other reproductive
harm). (California Health & Safety code §
25249.5, et seq.)
The warnings, precautions, and 20.
instructions discussed in this instruction
manual cannot cover all possible
conditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
SAVE THESE
110-120 V~ Grounded Compressors:
Compressors with
Three Prong Plugs
In the event of a malfunction or 1.
breakdown, grounding provides a path
of least resistance for electric current to
reduce the risk of electric shock. This
compressor is equipped with an electric
cord having an equipment-grounding
conductor and a grounding plug. The
plug must be plugged into a matching
outlet that is properly installed and
grounded in accordance with all local
codes and ordinances.
INSTRUCTIONS.
GROUNDING
TO PREVENT
ELECTRIC SHOCK
AND DEATH FROM INCORRECT
GROUNDING WIRE
CONNECTION:
Check with a qualied electrician
if you are in doubt as to whether
the outlet is properly grounded.
Do not modify the power cord
plug provided with the
compressor. Never remove the
grounding prong from the plug.
Do not use the compressor if the
power cord or plug is damaged.
If damaged, have it repaired by a
service facility before use. If the
plug will not t the outlet, have a
proper outlet installed by a
qualied electrician.
Do not modify the plug provided – if it will 2.
not t the outlet, have the proper outlet
installed by a qualied electrician.
Improper connection of the equipment-3.
grounding conductor can result in a risk
of electric shock. The conductor with
insulation having an outer surface that
is green with or without yellow stripes is
the equipment-grounding conductor. If
repair or replacement of the electric cord
or plug is necessary, do not connect the
equipment-grounding conductor to a live
terminal.
Check with a qualied electrician or 4.
service personnel if the grounding
instructions are not completely
understood, or if in doubt as to whether
the compressor is properly grounded.
Use only 3-wire extension cords that 5.
have 3-prong grounding plugs and
3-pole receptacles that accept the
compressor’s plug.
68149
Repair or replace damaged or worn cord 6.
immediately.
Page 5For technical questions, please call 1-800-444-3353.SKU 67696
Symbology
Double Insulated
Grounding
Pin
125 V~ 3-Prong Plug and Outlet
(for up to 125 V~ and up to 15 A)
This compressor is intended for use on 7.
a circuit that has an outlet that looks
like the one illustrated above in 125
V~ 3-Prong Plug and Outlet. The
compressor has a grounding plug that
looks like the plug illustrated above in
125 V~ 3-Prong Plug and Outlet.
The outlet must be properly installed and 8.
grounded in accordance with all codes
and ordinances.
Do not use an adapter to connect this 9.
compressor to a different outlet.
V~
A
n0 xxxx/min.
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
No Load Revolutions per Minute
(RPM)
Page 6 For technical questions, please call 1-800-444-3353. SKU 67696
68149
SPECIFICATIONS
Electrical
Requirements
Running HP 1.5 HP
Air Outlet Size 1/4” -18 NPT
Coupler
Air Pressure
Air Tank Capacity 6 Gallons
Air Flow Capacity
Pump Single stage
Line Cord
Thermal
Protection
Sound Level 90 Db (A)
120 V~ / 60 Hz / 10 A
Female Industrial-type Quick
Coupler
Auto Shut-Off @ 150 PSI
Restart @ 120 PSI
2.5 SCFM @ 90 PSI
3.4 SCFM @ 40 PSI
6’10” x 14 AWG with 3-prong
plug
Motor equipped with overheat
auto shutdown
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Turn the Power Switch “OFF”,
unplug the Compressor from its
electrical outlet, and release all
air pressure from the air tank
before assembling or making any
adjustments to the compressor.
Note: For additional information regarding the
parts listed in the following pages, refer
to the Assembly Diagram near the end of
this manual.
Functions
NOTE: Allow adequate time when lling tires.
The larger the tire, the more time to ll is
needed.
NOTE: This product is designed for ination,
stapling, brad nailing and air brushing.
UNPACKING
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon as
possible.
INSTRUCTIONS FOR PUTTING
INTO USE
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
Safety Valve
(110)
Power
Switch
(133)
Tank Air
Pressure
Gauge (109)
Regulator
Knob
Output Air
Pressure
Gauge (109)
Air Outlet
(Back of Compressor)
Drain Valve
(107)
Figure 1
Compressor Area Set Up
Designate a work area that is clean and 1.
well-lit. The work area must not allow
access by children or pets to prevent
injury.
Locate the Compressor on a at level 2.
surface to prevent tipping and damage.
Keep at least 12” of space around the
unit to allow air circulation.
68149
Page 7For technical questions, please call 1-800-444-3353.SKU 67696
Route the power cord from the 3.
compressor to the grounded wall outlet,
along a safe path without creating a
tripping hazard or exposing the power
cord to possible damage.
Set Up
Break in the new Air Compressor as 1.
follows:
Make sure the Switch is OFF and the a.
unit is unplugged. Insert a male coupler
(sold separately) into the female Quick
Coupler and fully open all regulators
and valves.
Plug in the Power Cord.b.
Turn the Power Switch ON (133).c.
Let the unit run for 30 minutes. Air will d.
expel freely through the Coupler.
Turn the Power Switch OFF.e.
safety device because it controls
the air supply even if the air hose is
ruptured.
Depending on the tool which you will 3.
be using with this compressor, you
may need to incorporate additional
components, such as an in-line oiler,
a lter, or a dryer (all sold separately).
Consult your air tool’s manual for needed
accessories.
GENERAL OPERATING
INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
Unplug the Power Cord and remove the f.
male coupler.
Typical Air Line Setup
Air
Compressor
Water Filter
(Airbrush Use)
Quick Coupler
Recommeded Accessories
1/4” Air Hose•
Set of 1/4” Male and Female Quick Couplers•
Inline Desiccant Dryer/Filter or Water Filter•
Male
Quick
Coupler
Female
1/4” Air Hose
Quick Coupler
Male
Quick
Coupler
Tool
Female
2. Connect a regulator valve, an inline shut
off valve and a 1/4” NPT air hose to the
Quick Coupler (all sold separately). The
air hose must be long enough to reach
the work area with enough extra length
to allow free movement while working.
Note: Adding an in-line shutoff valve, such
as the female quick disconnect at the
compressor outlet, is an important
Regulator Knob
Decrease
Pressure
Figure 2
1. Turn the Regulator Knob
counterclockwise completely.
Drain Valve
(107)
Closed
Figure 3
2. Close the Drain Valve (107).
Page 8 For technical questions, please call 1-800-444-3353. SKU 67696
68149
Plug the Air Compressor Power Cord 3.
into a grounded 120 V electrical outlet.
Power Switch (133)
ON
OFF
Figure 4
4. Turn the Power Switch (133) ON.
Allow the Air Compressor to build up 5.
pressure. NOTE: BE SURE TO WAIT
UNTIL THE COMPRESSOR SHUTS
OFF BEFORE USING (ABOUT 4
MINUTES).
Regulator Knob
Decrease
Pressure
Increase
Pressure
and after pressure cut-out. Look for air
bubbles. If air bubbles are present at
connections, tighten connections. Do
not use the air compressor unless all
connections are air tight, the extra air
leaking out will cause the compressor to
operate too often, increasing wear on the
compressor.
Note: As long as the Power Switch (133) is
ON, the operation of the Air Compressor
is automatic, controlled by an internal
pressure switch. The Compressor will
turn on automatically when the air
pressure drops to 120 PSI, and will turn
off automatically when the air pressure
reaches 150 PSI. IMPORTANT: The
internal pressure switch is not user
adjustable. Do not make changes
to the air pressure settings of the
internal pressure switch. Any change
to the automatic pressure levels may
cause excess pressure to accumulate,
causing a hazardous situation and
voiding the warranty.
Air Output
Figure 5
6. AFTER the Compressor builds up
enough pressure and shuts off, adjust
the Regulator Knob so that the air output
is enough to properly power the tool,
but the output will not exceed the tool’s
maximum air pressure at any time.
Turn the knob clockwise to increase
the pressure and counter-clockwise to
decrease pressure. Adjust the pressure
gradually, while checking the air output
gauge to set the pressure.
Note: At the beginning of the day’s rst use of
the Air Compressor, check for air leaks
by applying soapy water to connections
while the Air Compressor is pumping
Close the in-line Shutoff Valve between 7.
the compressor and the air hose.
Make sure the air tool’s throttle or switch 8.
is in the off position.
Connect the air tool to the air hose.9.
Open the in-line Shutoff Valve.10.
Note: Allow adequate time when lling tires.
The larger the tire, the more time to ll is
needed.
Note: This product is designed for ination,
stapling, brad nailing and air brushing.
Use the air tool as needed.11.
After the job is complete, turn the Power 12.
Switch OFF.
Unplug the Air Compressor.13.
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Page 9For technical questions, please call 1-800-444-3353.SKU 67696
CAUTION: Do not leave the compressor
unattended for an extended period
while plugged in. Unplug the
compressor after working.
Close the in-line Shutoff Valve.14.
Correct any issues before further use to 3.
avoid damage to the compressor.
MAINTENANCE AND
SERVICING
Bleed air from the tool then disconnect it.15.
Open the Drain Valve (107), at the 16.
bottom of the Tank, to release any
built-up moisture and the internal tank
pressure. Close the valve after moisture
has drained out. Do not remove the
Drain Valve.
Clean, then store the Air Compressor 17.
indoors.
Emergency Depressurization
If it is necessary to quickly depressurize
the Compressor, turn the Power Switch
(133) OFF. Then, pull on the ring on
the Safety Valve (110) to quickly release
stored air pressure.
Automatic Shut off System
If the Compressor automatically shuts 1.
off:
Procedures not specically
explained in this manual must
be performed only by a qualied
technician.
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Turn the Switch “OFF”, unplug
the Compressor from its
electrical outlet, and release all
air pressure from the air tank
before performing any
inspection, maintenance, or
cleaning procedures.
TO PREVENT SERIOUS INJURY
FROM COMPRESSOR FAILURE:
Do not use damaged equipment.
If abnormal noise or vibration
occurs, have the problem
corrected before further use.
Turn the Power Switch OFF.a.
Cleaning, Maintenance, and
Shut off all tools.b.
Wait until the Compressor cools down c.
(about 10 minutes).
Turn the Power Switch ON.d.
Resume operation.e.
Possible causes of repeated automatic 2.
shut off of the compressor are:
Using an extension cord that is too long a.
or the wrong gauge (not thick enough);
An air leak or open hose causing the b.
compressor to cycle too often and build
up heat.
Page 10 For technical questions, please call 1-800-444-3353. SKU 67696
BEFORE EACH USE,1. inspect the
general condition of the Air Compressor.
Check for loose hardware, misalignment
or binding of moving parts, cracked or
broken parts, damaged electrical wiring,
and any other condition that may affect
its safe operation.
AFTER USE,2. wipe external surfaces of
the compressor with a clean cloth.
3. WARNING! If the supply cord
of this compressor is damaged, it
Lubrication
68149
must be replaced only by a qualied
service technician.
Maintenance Schedule
Following are general guidelines
for maintenance checks of the Air
Compressor.
Note: The environment in which the
compressor is used, and the frequency
of use can affect how often you will need
to check the Air Compressor components
and perform maintenance procedures.
Daily:
Make sure all nuts and bolts are tight.a.
Drain moisture from air tank.b.
Draining Moisture from the Tank
Back of Compressor
Drain Valve (107)
Closed
Check for abnormal noise or vibration.c.
Check for air leaks.d.
Wipe off any oil or dirt from the e.
compressor.
Monthly:
Inspect Safety Valve.a.
Open
1
2
Figure 6
The Drain Valve is located under the
Tank. It must be accessed daily to
release all trapped air and moisture
from the Tank. This will eliminate
condensation which can cause internal
tank corrosion.
To empty the air and condensation:
Switch the compressor off.1.
Place a collection pan under the Drain 2.
Valve.
Open the Drain Valve.3.
Holding the compressor Handle (515), tilt 4.
the compressor toward the Drain Valve
and drain all moisture into the collection
pan.
1 To check for air leaks, apply soapy water
to joints while the Air Compressor is
pressurized. Look for air bubbles.
2 To clean the compressor surface, wipe
with a damp cloth, using a mild detergent
or mild solvent.
68149
When all the pressure and moisture is 5.
released, close the Drain Valve.
Page 11For technical questions, please call 1-800-444-3353.SKU 67696
Troubleshooting
Problem Possible Causes Likely Solutions
Compressor
does not start
or restart
Compressor not
building enough
air pressure
No power at outlet. 1.
Power cord not plugged in 2.
properly.
Thermal overload switch 3.
tripped.
Building power supply circuit 4.
tripped or blown fuse.
Tank is already pressurized.5.
Cord wire size is too small or 6.
cord is too long to properly
power compressor.
Compressor needs service.7.
Compressor not large 1.
enough for job.
Loose ttings. 2.
Hose or hose connections 3.
not adequate.
High altitude reducing air 4.
output.
Check Valve (105) needs 5.
service.
Reset circuit breaker, or have outlet serviced by a 1.
qualied technician.
Check that cord is plugged in securely. 2.
Turn off Tool. Turn off Compressor and wait for it to cool 3.
down. Turn the Compressor on. Resume operation.
Reset circuit or replace fuse. Check for low voltage 4.
conditions. It may be necessary to disconnect other
electrical appliances from the circuit or move the
compressor to its own circuit.
No problem. Compressor will start when needed.5.
Use larger gauge (thicker wire) and shorter extension 6.
cord or eliminate extension cord. See Recommended
Wire Gauge for Extension Cords in Safety section.
Have unit inspected by a qualied technician.7.
Check if accessory SCFM is met by Compressor. If 1.
Compressor cannot supply enough air ow (SCFM),
you need a larger Compressor.
Reduce air pressure, then check all ttings with a soap 2.
solution for air leaks and tighten as needed. Do not
overtighten.
Replace with larger hose and/or hose connections. 3.
You may need a larger compressor if you are 4.
situated in a high altitude location.
Have unit inspected by a qualied technician.5.
Overheating Unusually dusty 1.
environment.
Cord is too small of a 2.
gauge or too long to handle
compressor.
Unit not on level surface.3.
Compressor not large 4.
enough for job.
Move unit to cleaner environment. 1.
Use larger gauge (thicker wire) and shorter extension 2.
cord, or eliminate extension cord. See Recommended
Wire Gauge for Extension Cords in Safety section.
Reposition unit on a level surface.3.
Compressor is designed to cycle on and off. Continuous 4.
running will cause damage to compressor and indicates
compressor is too small for the application. Check if
accessory SCFM is met by Compressor. If Compressor
doesn’t reach accessory SCFM, you need a larger
Compressor.
Follow all safety precautions whenever diagnosing or servicing the
compressor. Disconnect power supply before service.
Page 12 For technical questions, please call 1-800-444-3353. SKU 67696
68149
Problem Possible Causes Likely Solutions
Compressor
runs
continuously or
starts and stops
excessively
Moisture in
discharge air
Safety Valve
“pops”
Air leaking from
ttings
Air leaks from
tank
Follow all safety precautions whenever diagnosing or servicing the
compressor. Disconnect power supply before service.
Compressor not large 1.
enough for job.
Loose ttings.2.
Too much moisture in air. Install inline air lter/dryer, and/or relocate to less humid
Safety valve needs service. Pull on test ring of safety valve. If it still pops, replace.
Loose ttings. Reduce air pressure, then check all ttings with a soap
Defective or rusted tank. Have tank replaced by a qualied technician.
Compressor is designed to cycle on and off. Continuous 1.
running will cause damage to compressor and indicates
compressor is too small for the application. Check if
accessory SCFM is met by Compressor. If Compressor
doesn’t reach accessory SCFM, you need a larger
Compressor.
Reduce air pressure, then check all ttings with a soap 2.
solution for air leaks and tighten as needed. Do not
overtighten.
environment.
solution for air leaks and tighten as needed. Do not
overtighten.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES
ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT
ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED
TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT
OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 13For technical questions, please call 1-800-444-3353.SKU 67696
68149
COMPRESSOR PARTS LIST
Part Description Qty
049 Plastic Cover 1
103 Rubber Foot 4
105 Check Valve 1
107 Drain Valve 1
108 Air Regulator 1
109 Pressure Gauge 2
110 Safety Valve 1
112 Elbow 1/4” BIC 10 1
127 Tube 6/8 3/4ft. 1
131 Pressure Switch 1
132 Electric cord and plug 1
133 Power Switch 1
134 Wire 1
145 Discharge Tube 1
501 Air Receiver 1
502 Screw M8 x 25 4
505 Washer 8 x 24 x 2 4
Part Description Qty
510 Wire 2
511 Bracket for Instruments Kit 2
512 Screw M6 x 16 6
513 Elbow 1/4” M8 2
514 Screw M6 x 20 with washer 4
515 Handle 1
517 Lock Cable 1
518 Screw M3.9 x 16 2
520 Screw M6 x 14 3
521 Washer M6 x 20 x 1.2 1
522 Screw M4 x 10 2
523 Washer Ø5 2
535 Washer Ø8 4
536 Nut M8 4
537 Plug 1/4” 1
538 Motor & Pump Assembly 1
Page 14 For technical questions, please call 1-800-444-3353. SKU 67696
68149
COMPRESSOR ASSEMBLY DIAGRAM
538
68149
Page 15For technical questions, please call 1-800-444-3353.SKU 67696
MOTOR & PUMP PARTS LIST
Part Description Qty
001 Motor & Pump Housing 1
002 Cylinder 1
003 Pump Head 1
004 Crankshaft 1
006 Valve Plate Assembly 1
008 Connecting Rod 1
019 Shoulder Washer 1
023 Filter 1
030 Bearing 6001 2RS 1
041 Connecting Rod Cover 1
045 C-Clip 12 UNI 7435 1
046 Fan 1
062 Cylinder Head Gasket 1
064 Head Gasket Plate 1
078 Piston Ring 1
Part Description Qty
126 Belt 1
531 Screw M5 x 16 TT 1
548 Valve Plate 2
549 Valve Blade 2
550 Gasket Valve Plate 1
602 Bearing 6001 2Z 1
603 Screw 5 x 16 1
604 Washer 6 x 12 x 1.5 1
605 Lower Cover 1
606 Upper Cover 1
607 Screw Parker 3.9 x 13 4
610 Screw M6 x 35 4
611 Nut M6 4
612 Bearing 6203 2Z 1
Page 16 For technical questions, please call 1-800-444-3353. SKU 67696
68149
MOTOR & PUMP ASSEMBLY DIAGRAM
001
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
Page 17For technical questions, please call 1-800-444-3353.SKU 67696
68149
LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that for a period of one year
from date of purchase that the tank is free of defects in materials and workmanship (90 days
if used by a professional contractor or if used as rental equipment). Harbor Freight Tools
also warrants to the original purchaser, for a period of ninety days from date of purchase,
that all other parts and components of the product are free from defects in materials and
workmanship. This warranty does not apply to damage due directly or indirectly to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and
tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or
property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Page 18 For technical questions, please call 1-800-444-3353. SKU 67696
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