Harbor Freight Tools 66995 User Manual

Page 1
2” 18-GAUGE BRAD NAILER
66995
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read and understand tool labels and
manual. Failure to follow warnings could result in DEATH or SERIOUS INJURY. SAVE THIS MANUAL.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
Symbol Denitions
Safety Alert Symbol and Signal
Words
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Symbol Property or statement
PSI
CFM
SCFM
NPT
NPS
Pounds per square inch of pressure
Cubic Feet per Minute ow
Cubic Feet per Minute ow at
standard conditions
National pipe thread, tapered
National pipe thread, straight
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Warning marking concerning Risk of Puncture Injury. Wear heavy-duty work gloves.
Read the manual before set-up and/ or use.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk of Respiratory Injury. Wear NIOSH­approved dust mask/respirator.
WARNING marking concerning Risk of Explosion.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 2
Page 3
IMPORTANT SAFETY
INSTRUCTIONS
tion. A moment of inattention while operating the tool increases the risk of injury to persons.
INSTRUCTIONS PERTAINING
TO A RISK OF FIRE,
ELECTRIC SHOCK, OR
INJURY TO PERSONS
WARNING – When using tools, basic pre-
cautions should always be followed, including the following:
General
a. To reduce the risks of electric
shock, re, and injury to persons,
read all the instructions before us­ing the tool.
Work area
a. Keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
b. Do not operate the tool in explo-
sive atmospheres, such as in the
presence of ammable liquids,
gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
c. Keep bystanders, children, and
visitors away while operating the tool. Distractions are able to result in
the loss of control of the tool.
Personal safety
a. Stay alert. Watch what you are do-
ing and use common sense when operating the tool. Do not use the tool while tired or under the inu­ence of drugs, alcohol, or medica-
b. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.
c. Avoid unintentional starting. Be
sure the trigger is released before connecting to the air supply. Do not
carry the tool with your nger on the
trigger or connect the tool to the air supply with the trigger pressed.
d. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpect­ed situations.
e. Use safety equipment. A
dust mask, non-skid safety shoes and a hard hat must
be used for the applicable conditions. Wear heavy-duty work gloves during use.
f. Always wear eye protec-
tion. Wear ANSI-ap-
proved safety goggles with
side shields.
g. Always wear hearing
protection when using
the tool. Prolonged expo-
sure to high intensity noise is able to cause hearing loss.
h. Do not attach the hose or tool to
your body. Attach the hose to the structure to reduce the risk of loss of balance if the hose shifts.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 3
Page 4
i. Always assume that the tool con-
tains fasteners. Do not point the tool toward yourself or anyone whether it contains fasteners or not.
e. Store the tool when it is idle out of
reach of children and other un­trained persons. A tool is dangerous
in the hands of untrained users.
j. WARNING – Do not re fastener on
top of another fastener. This is able
to cause the fastener to be deected
and hit someone, or cause the tool to react and result in a risk of injury to persons.
k. WARNING – Remove nger from
the trigger when not driving fas­teners. Never carry the tool with
nger on trigger, the tool is able to re
a fastener.
Tool use and care
a. Use clamps or another practical
way to secure and support the workpiece to a stable platform.
Holding the work by hand or against the body is unstable and can lead to loss of control.
b. Do not force the tool. Use the
correct tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.
f. Maintain the tool with care. A prop-
erly maintained tool reduces the risk of binding and is easier to control.
g. Check for misalignment or bind-
ing of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If dam-
aged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
h. Use only accessories that are
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with
the specic tool model, increases the
risk of injury to persons.
i. Use only those fasteners listed
in the Specications chart of this
manual. Fasteners not identied for use with this tool by the tool manu­facturer are able to result in a risk of injury to persons or tool damage when used in this tool.
c. Do not use the tool if the trigger
does not turn the tool on or off. Any tool that cannot be controlled with the trigger is dangerous and must not be used until repaired.
d. Disconnect the tool from the air
source before making adjust­ments, doing tool maintenance, clearing jams, touching the safety nosepiece, leaving work area, loading, or unloading the tool.
Such precautionary measures reduce the risk of injury to persons.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 4
a. Tool service must be performed
only by qualied repair personnel.
b. When servicing a tool, use only
identical replacement parts. Use only authorized parts.
c. Use only the lubricants supplied
with the tool or specied by the
manufacturer.
Service
Page 5
Air source
a. Never connect to an air
source that is capable of exceeding 90 PSI. Over
pressurizing the tool may cause bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled gas as an air source for the tool.
Such gases are capable of explosion and serious injury to persons.
SAVE THESE
INSTRUCTIONS.
SPECIFIC SAFETY
INSTRUCTIONS
4. Always assume the tool contains fasteners.
5. Do not point the tool toward yourself or anyone whether it contains fasten­ers or not.
6. Do not actuate the tool unless the tool is placed rmly against the work­piece.
7. Respect the tool as a working imple­ment.
8. No horseplay. This tool is not a toy and can be deadly if misused.
9. Do not load the tool with fasteners when any one of the operating con­trols, such as the Trigger or Safety Nosepiece, is activated.
10. Do not remove, tamper with, or other­wise cause the tool operating controls to become inoperable.
11. Do not operate the tool if any portion of the tool operating controls is inop­erable, disconnected, altered, or not working properly.
12. Disconnect the tool from the air sup­ply when:
1. Operators and others in work area
MUST wear ANSI-approved safety goggles with side shields during use. The employer is responsible to
enforce the use of eye protection by the operator and others in the work area.
2. Keep ngers away from trigger
when not driving fasteners to
avoid accidental ring.
3. Choice of triggering method is im-
portant. Check manual for trigger­ing options.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 5
a. Unattended.
b. Performing any maintenance or
repair.
c. Clearing a jam.
d. Moving the tool to a new location.
13. Do not make any modications to this tool.
14. Refer to the tool maintenance instruc­tions for detailed information on the proper maintenance of the tool.
15. Fire fasteners into an appropriate work surface only. Do not attempt to
Page 6
re fasteners into surfaces too hard
to penetrate. Do not drive fasteners on top of other fasteners, or at too steep of an angle. Fasteners can ricochet causing personal injury.
16. Do not re fasteners too close to the edge of a workpiece. They may split
the workpiece and y free, causing
personal injury.
17. Keep clear of the workpiece near the area being fastened. Fasteners may bend sideways during ring, caus­ing them to exit the workpiece at an unexpected point, causing personal injury.
18. Transport Tool safely. Always dis­connect air supply when moving the tool. Carry the tool by the handle and avoid contact with the trigger.
19. Hold tool away from head and body. During operation the Tool may kick back causing injury.
20. Do not re fasteners into a workpiece that has people, utility lines, or other objects behind or inside it.
21. Keep balance while using this tool. Keep area below clear if working in an elevated location, and secure air hose to prevent falls from bystanders accidentally pulling on it.
22. Obey the manual for the air compres­sor used to power this tool.
23. Install an in-line shutoff valve to allow immediate control over the air supply in an emergency, even if a hose is ruptured.
24. Do not engrave or stamp anything into the housing to prevent weaken­ing of the housing.
25. WARNING: Some dust created by power sanding, sawing, grinding, drill­ing, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemi­cally treated lumber Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety Code § 25249.5, et seq.)
26. WARNING: The brass components of this product contain lead, a chemi­cal known to the State of California to cause birth defects (or other repro­ductive harm). (California Health & Safety code § 25249.5, et seq.)
27. The warnings and precautions dis­cussed in this manual cannot cover all possible conditions and situations that may occur. It must be under­stood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Vibration Precautions
This tool vibrates during use. Re-
peated or long-term exposure to vibra­tion may cause temporary or permanent physical injury, particularly to the hands,
SKU 66995 For technical questions, please call 1-800-444-3353. Page 6
Page 7
arms and shoulders. To reduce the risk of vibration-related injury:
FUNCTIONAL DESCRIPTION
1. Anyone using vibrating tools regu­larly or for an extended period should
rst be examined by a doctor and
then have regular medical check­ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, ner­vous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling,
numbness, and white or blue ngers),
seek medical advice as soon as pos­sible.
2. Do not smoke during use. Nico­tine reduces the blood supply to the
hands and ngers, increasing the risk
of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
Specications
Max. Air Pressure 90 PSI
Air Inlet 1/4” -18 NPT
Fasteners 3/8” - 2” Brad Nails
Capacity 100 Fasteners
Air Consumption 18 SCFM @ 90 PSI
Air Hose 3/8”
Safety Single Sequential
Components and Controls
Trigger
Safety
Air Inlet
Magazine
4. Use tools with the lowest vibration when there is a choice between dif­ferent processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
Safety Nosepiece - Also called the work-
piece contact, the Safety Nosepiece helps prevent the tool from ring un­less it is pressed against an object.
The Nailer also comes with two ad-
justing wrenches (3 and 4 mm) and a bottle of lubricating oil.
INITIAL TOOL SET UP/
7. To reduce vibration, maintain tool as explained in this manual. If abnormal vibration occurs, stop immediately.
Read the ENTIRE IMPORTANT
SAVE THESE
INSTRUCTIONS.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 7
ASSEMBLY
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Page 8
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Unpacking
When unpacking, make sure that the
item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
1. Incorporate a lter, regulator with pressure gauge, oiler, in-line shutoff valve, and quick coupler for best ser­vice, as shown in the diagram above.
An in-line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured. The shutoff valve should be a ball valve be­cause it can be closed quickly.
Note: If an automatic oiler system is not
used, add a few drops of Pneumatic Tool Oil into the airline connection be­fore operation. Add a few more drops after each hour of continual use.
Air Supply
TO PREVENT
EXPLOSION: Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
Coupler
Plug
Tool
Quick
Coupler
Valve FilterOiler
Quick
Coupler
Regulator with
Pressure Gauge
Recommended Air Line Components
Coupler
Plug
Air Hose
on Reel
Air
Compressor
2. Attach an air hose to the compres­sor’s air outlet. Connect the air hose to the air inlet of the tool. Other com­ponents, such as a coupler plug and quick coupler, will make operation
more efcient, but are not required.
WARNING! TO PREVENT SERIOUS
INJURY FROM ACCIDENTAL OPERATION: Do not install a female quick coupler on the tool. Such a coupler
contains an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected.
Note: Air ow, and therefore tool perfor-
mance, can be hindered by under­sized air supply components.
3. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
4. Release the Trigger.
5. Close the in-line safety valve be­tween the compressor and the tool.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 8
Page 9
6. Turn on the air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.
7. Adjust the air compressor’s output regulator so that the air output is enough to properly power the tool, but the output will not exceed the tool’s maximum air pressure at any time. Adjust the pressure gradually, while checking the air output gauge to set the right pressure range.
8. The air pressure setting must not ex­ceed job site regulations/restrictions or exceed max. 90 PSI.
9. Inspect the air connections for leaks. Repair any leaks found.
10. If the tool will not be used at this time, turn off and detach the air sup­ply, safely discharge any residual air pressure, and release the trigger to prevent accidental operation.
Note: Residual air pressure should not be
present after the tool is disconnected from the air supply. However, it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and unpowered.
Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.
Work Piece and Work Area Set Up
1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent injury and distraction.
2. Route the air hose along a safe route to reach the work area without creat­ing a tripping hazard or exposing the air hose to possible damage. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be hazardous ob­jects (such as utility lines or foreign objects) nearby that will present a hazard while working.
Single Sequential Safety Trip
Mechanism Denition
This tool has a single sequential safe-
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 9
ty trip mechanism, which is designed to
prevent inadvertent ring. The tool should only re if the Safety Nosepiece is pressed
against the workpiece prior to pulling the
Trigger. It should only re again if the trig­ger is released rst. The Tool should not re if the Safety Nosepiece is not pressed
against the workpiece.
Page 10
Single Sequential Safety Trip
Mechanism Testing Procedure
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Empty the tool before this procedure. Point the tool at a piece of scrap wood when testing.
1. Disconnect tool from the air supply.
2. Empty the magazine of fasteners.
3. Check that Trigger and Safety Nose­piece move freely, without sticking.
4. Connect the air supply to the tool and set within the Operating Air Pressure
indicated on the Specication chart.
5. Test tool by pressing Safety Nose­piece against the workpiece without pulling Trigger. The tool must not
cycle (re). If it cycles (res), stop
immediately and take the tool to a
qualied service technician for repair.
6. Hold the tool away, or off of the work­piece. The Safety Nosepiece should return to its original position. Squeeze the Trigger. The tool must not cycle
(re). If it cycles (res), stop imme­diately and take the tool to a qualied
service technician.
7. Press the Safety Nosepiece against the workpiece and squeeze the Trigger. The tool must cycle (re) only once. Release the trigger and squeeze it again. The tool must cy- cle (re) again only once. With the Trigger held, carefully lift the tool and press it against the workpiece again. The tool must not cycle (re). If it
fails to act in the manner explained in
bold, have it repaired by a qualied
service technician.
Loading/Unloading Nailer
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE LOADING:
Wear ANSI-approved safety goggles with side shields.
Other people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the trigger.
Detach the air supply.
• Attempt to re the Tool into
a piece of scrap wood to ensure that it is disconnected
and is incapable of ring any
fasteners.
1. To load nails, hold Nailer with Safety (45) pointing downward and push up to release Latch (57) on Magazine (50).
2. Pull back on Magazine slide out Side Cover (56).
3. Insert stick of 3/8” - 2” Brad Nails into front part of Magazine.
4. Please note: Make sure pointed ends of fasteners are resting on bot­tom ledge when loading.
5. Slide the Side Cover forward and into Magazine until Latch catches.
6. To unload nails, follow the above instructions, making sure to rst disconnect the air supply before unloading nails.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 10
Page 11
General Operating Instructions
1. Before use, orient the Exhaust Cover (1) so that the vent faces away from your face during use. The Exhaust Cover can be rotated a full 360° until desired position is found.
2. Once air connection has been set up and nails loaded, test the Tool, as directed in the prior section, before each use.
3. If an automatic oiler is not used, add a few drops of Pneumatic Tool Oil (available from the include oil bottle) to the airline connection before use. Add a few drops more after each hour of continual use.
4. Orient the Nailer correctly so that the Safety is perpendicular to the work­piece before attempting to drive the fastener.
5. Press Safety against work surface
and squeeze the Trigger (35) to re
Nailer.
6. If tool requires more force to accomplish task, verify that tool
receives sufcient, unobstructed airow (CFM) and increase pressure
(PSI) output of regulator up to maximum air pressure rating of tool.
7. CAUTION! TO PREVENT TOOL
AND ACCESSORY FAILURE, RESULTING IN INJURY: Do not exceed the tool’s maximum air pressure rating.
If the tool still does not have sufcient
force at maximum pressure and
sufcient airow, then a larger tool
may be required.
clockwise into the locked position, de­tach the air supply, safely discharge any residual air pressure in the tool, and release the trigger after use. Clean external surfaces with clean, dry cloth. Then store the tool indoors out of children’s reach.
USER-MAINTENANCE
INSTRUCTIONS
Procedures not specically
explained in this manual must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE ANY MAINTENANCE OR REPAIRS ARE DONE (including clearing
jams):
Wear ANSI-approved safety
goggles with side shields.
Other people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the trigger.
Detach the air supply.
• Attempt to re the Tool into
a piece of scrap wood to ensure that it is disconnected
and is incapable of ring any
fasteners.
Empty the magazine and leave it open during service. The Magazine is spring-loaded and may cause parts or a
fastener to y out of the Tool.
8. To prevent accidents, release the Trigger, turn the Trigger Lock counter-
SKU 66995 For technical questions, please call 1-800-444-3353. Page 11
Page 12
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or leaking air is detected, correct problem before further use.
TO PREVENT EXPLOSION:
Lubricate only with specied
lubricants. Lubricate the air inlet using only pneumatic tool oil. Lubricate the internal mechanism using only white lithium grease. Other lubricants may damage mechanism and may be highly
ammable, causing an
explosion.
Cleaning, Maintenance, and
Lubrication
Note: These procedures are in addition to
the regular checks and maintenance explained as part of the regular op­eration of the air-operated tool.
1. Daily - Air Supply Maintenance: Every day, perform maintenance on the air supply according to the com­ponent manufacturers’ instructions. The lubricator’s oil level needs to be
maintained and the moisture lter
must be regularly drained. Perform­ing routine maintenance on the air supply will allow the tool to operate more safely and will also reduce wear on the tool.
Clearing Jams
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION, BEFORE ANY MAINTENANCE OR REPAIRS ARE DONE (including clearing
jams):
Wear ANSI-approved safety
goggles with side shields.
Other people in the work area must also wear ANSI-approved impact safety goggles with side shields.
Release the trigger.
Detach the air supply.
• Attempt to re the Tool into
a piece of scrap wood to ensure that it is disconnected
and is incapable of ring any
fasteners.
Empty the magazine and leave it open during service. The Magazine is spring-loaded and may cause parts or a
fastener to y out of the Tool.
1. If a fastener is jammed in the dis­charge area, remove it with pliers.
2. If a fastener is jammed in the maga­zine, pull the Pusher all the way back to the engaged position. Use a screwdriver to release the jammed fastener by probing the openings in the magazine.
3. WARNING! The Pusher’s spring is wrapped around, but not attached to, a roller. If the spring is extended beyond its length, the end will come off the roller and the spring will roll up with a snap, possibly pinching your
nger.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 12
Page 13
4. Pull out the jammed fastener and the remainder of the fastener strip that is still in the magazine. Dispose of the remaining fastener strip; it may be bent or damaged in some other way.
5. If you are unable to clear the fastener jam using the method prescribed above, the tool should be taken to a
qualied service technician for proper
servicing.
Troubleshooting
Problem Possible Causes Likely Solutions
Insufcient
fastener depth.
Fasteners drive too deeply.
Tool cycles
without ring
fastener.
Frequent jamming.
Severe air leakage.
1. Not enough air pressure.
2. Incorrect lubrication or not enough lubrication.
3. Blocked air inlet screen (if equipped).
4. Mechanism contaminated.
1. Too much air pressure. 1. Reduce air supply pressure (PSI).
1. Jammed fastener.
2. Tool empty.
3. Incorrect fasteners used.
4. Magazine dirty or not lubricated properly.
5. Insufcient air ow.
Incorrect fastener type. Conrm fastener diameter, type, length, angle,
1. Cross-threaded housing components.
2. Loose housing.
3. Damaged valve or housing.
4. Dirty, worn or damaged valve.
1. Check for loose connections and make sure that air supply is providing enough air pressure (PSI) to the tool’s air inlet. Do not
exceed maximum air pressure.
2. Lubricate using air tool oil and grease according to directions.
3. Clean air inlet screen of buildup.
4. Have qualied technician clean and lubricate mechanism. Install in-line lter in air supply
as stated in Initial Set Up: Air Supply.
1. Clear jammed fastener according to Clearing Jams instructions.
2. Fill with correct fasteners.
3. Empty, then ll with correct fasteners.
4. Clean and lubricate magazine and pusher.
5. Check for loose connections and make sure that air supply is providing enough air
ow (CFM) and pressure (PSI) to the tool’s
air inlet. Do not exceed maximum air pressure.
and collation type. Correct as needed.
1. Check for incorrect alignment and uneven gaps. If cross-threaded, disassemble and replace damaged parts before use.
2. Tighten housing assembly. If housing cannot tighten properly, internal parts may be misaligned.
3. Replace damaged components.
4. Clean or replace valve assembly.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect air supply before service.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 13
Page 14
PARTS LIST
Part Description Q’ty
1 Exhaust Cover 1 2 Hex Bolt 4 3 Cylinder Cap Unit 1 4 Seal 1 5 Seal 1 6 O-Ring 1 7 Compression Spring 1 8 Gasket 1
9 O-Ring 1 10 Head Valve Piston 1 11 O-Ring 1 12 O-Ring 1 13 O-Ring 1 14 Collar 1 15 O-Ring 1 16 Driver 1 17 Fixed Ring 1 18 O-Ring 1 19 Lining Ring 1 20 O-Ring 1 21 Cylinder 1 22 O-Ring 1 23 Bumper 1 24 Housing 1 25 Nozzle 1 26 Seal 1 27 Trigger Valve Head 1 28 Trigger Valve Plunger 1 29 O-Ring 1 30 O-Ring 1 31 Trigger Valve Body 1 32 Spring 1 33 Trigger Plate 1 34 O-Ring 1 35 Trigger 1 36 Pin 1
Part Description Q’ty
37 Spring Pin 1 38 Guide 1 39 Spring Pin 2 40 Hex Bolt 1 41 Stopper 1 42 Spring 1 43 Safety Cover 1 44 Hex Bolt 4 45 Safety 1 46 Spacer 1 47 Driver Guide Cover 1 48 Hex Bolt 2 49 Driver Guide 1 50 Magazine 1 51 Steel Bar 1 52 Pusher Unit 1 53 Spring Holder 2 54 O-Ring 2 55 Pin 1 56 Side Cover 1 57 Latch 1 58 Spring 1 59 Tail Cover 1 60 Hex Bolt 1 61 Hex Bolt 1 62 Spring Pin 1 63 Nut 1 64 Hex Bolt 1 65 Hex Bolt 1 66 Hex Bolt 1 67 Tail Hanger 1 68 Lock Nut 1 69 Hand Grip 1 70 O-Ring 1 71 End Cap 1 72 Air Plug 1
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 14
Page 15
ASSEMBLY DIAGRAM
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
SKU 66995 For technical questions, please call 1-800-444-3353. Page 15
Page 16
90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal ac­tivity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the com­plaint must accompany the merchandise. If our inspection veries the defect, we will ei­ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return re­paired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 66995 For technical questions, please call 1-800-444-3353. Page 16
Loading...