Harbor Freight Tools 66967 User Manual

Page 1
200W POWER INVERTER
66967
SET UP AND OPERATING INSTRUCTIONS
This product will power up and charge:
Electronics, Appliances, Camcorders, TV’s, DVD Players, Video Game Consoles and CHARGE Computers using your vehicle’s battery power.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 09l
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
GENERAL SAFETY WARNINGS
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
Do not plug small appliances into 1. the inverter to directly recharge their nickel-cadmium batteries. Al-
ways use the recharger provided with the appliance.
Keep work area clean and well lit. 2.
Cluttered or dark areas invite acci-
dents.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not related to personal injury.
Keep inverter away from any direct 3. heat source or combustible mate­rial.
Do not use electrically powered 4. products in the presence of am­mable gases or liquids.
Wear ANSI approved safety gog-5. gles when replacing fuse.
Keep children away from this 6. Inverter. Do not allow them to play
with or around this product.
Do not use this item in rain, on a 7. boat, or any other wet area. Do not
expose to direct sunlight or heat.
Delicate device, handle with care.8. Do not drop or strike this item.
Have the fuse in this item replaced 9. ONLY with another 25 Amp fuse.
SKU 66967 For technical questions, please call 1-800-444-3353. Page 2
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Replacing the fuse with a higher rated fuse or another object is very dangerous and can result in re, seri­ous personal injury, or death.
Before every use, check for any 10.
broken parts or mounting xtures,
and any other condition that may affect proper operation. Any part
that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Do not disassemble. Aside from 11. the fuse, this item has no replace­able parts. If this product is dam-
aged and/or does not function prop­erly with an unbroken fuse, the entire unit must be replaced.
Use the right inverter for the job12. . Do not attempt to force a small in­verter or attachment to do the work of a larger industrial inverter. There are certain applications for which this inverter was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this inverter and do not use this inverter for a purpose for which it was not intended.
Do not overload this device.13. This device is designed for loads up to 200 Watts at 120 Volts AC only. Check the wattage of any device before using this item to power it. Some rechargeable appliances may damage the Power Inverter or the ap­pliance. When rst using a recharge­able device, check its temperature
for the rst 10 minutes. If it becomes
abnormally hot, do not use this de­vice with the Inverter.
This device is designed for use in 14. 12 VDC, negative ground systems only.
Allow adequate ventilation. Do not 15. cover this unit while it is plugged in. This unit generates heat; without
proper ventilation it may overheat,
potentially causing a re hazard.
Leave this device unplugged 16. whenever the car’s engine is turned off. To help prevent draining
and perhaps damaging the battery, only plug this device in while the car’s engine is on.
Make sure that the unit to be pow-17. ered is switched off before being plugged into this device.
Do not use this device if under 18.
the inuence of alcohol, drugs, or
medication. Read warning labels if taking prescription medicine to deter-
mine if your judgment or reexes are
impaired while taking drugs. If there is any doubt, do not use this device.
Stay alert.19. Watch what you are do- ing, use common sense. Do not use this device if you are tired.
An engine must never be run 20. indoors, in a garage, or any other sealed structure. Carbon monox­ide is produced by running en­gines and is DEADLY in a closed environment. Early signs of carbon
monoxide poisoning resemble the
u, with headaches, dizziness, or
nausea. If you have these signs, get fresh air immediately.
Store idle equipment. When not in 21. use, this product must be stored in a dry location to inhibit rust.
WARNING:22. This product contains or, when used, produces a chemi-
SKU 66967 For technical questions, please call 1-800-444-3353. Page 3
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cal known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
People with pacemakers should 23. consult their physician(s) before use. Electromagnetic elds in close prox­imity to heart pacemaker could cause pacemaker interference or pacemak­er failure.
The warnings, precautions, and 24. instructions discussed in this instruction sheet cannot cover all possible conditions and situations that may occur. It must be under­stood by the operator that com­mon sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SKU 66967 For technical questions, please call 1-800-444-3353. Page 4
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SPECIFICATIONS
Continuous Power
Start up Peak 400 Watts
Input Voltage 12 Volts Nominal DC
Output Voltage 120V/60Hz, 0.3A
Fuse 25A (Blade Type)
Indicators
Switch Button type. ON/OFF
Output Wave Form
Cables 12 AWG x 23”
Outlets
Features
This product will power up and charge:
200 Watts
Green LED = power on Red LED = error (fault)
Modied Sine Wave
2 - 120V grounded AC 1 - USB 5V DC, 500mA
- Overload Shutoff @ 260W
- Low Voltage Shutoff @ 10.5VDC
- Low Battery Alarm @ 11VDC
- Over Voltage Shutoff @ 15.2VDC
- Cooling Fan
COMPONENTS AND CONTROLS
Power Inverter
Power Terminals
Power LED
Power Outlets
USB Outlet
Power Button
Ring Terminals
Fan
Fault LED
Alligator Clips
Cable
Figure 1
IMPORTANT SAFETY
INFORMATION
Electronics, Appliances, Camcorders, TV’s, DVD Players, Video Game Consoles and CHARGE Computers using your vehicle’s battery power.
UNPACKING
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
Use caution when open­ing the plastic case; risk of electric shock.
Connect all wires securely and cover the connections with insulat­ing rubber boots (not included). Store metal objects away from the inverter.
WARNING! Risk of Fire!
The negative battery terminal con­nection must be the LAST connec­tion.
REV 09l
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OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this
document including all text
under subheadings therein before set up or use of this product.
SET UP AND USE PRECAUTIONS
Set up only according to these in-1.
structions. Improper set up can cre-
ate hazards.
Wear ANSI-approved safety goggles 2.
and heavy-duty work gloves during
set up.
Keep area clean and well lit.3.
Do not set up when tired or when 4.
under the inuence of alcohol, drugs
or medication.
This product is not a toy. Do not al-5.
low children to play with or near this
item.
Use as intended only.6.
Inspect before every use; do not use 7.
if parts are loose or damaged.
Maintain product labels and name-8.
plates. These carry important safety
information. If unreadable or miss-
ing, contact Harbor Freight Tools for a
replacement.
Caution: This inverter must only be con-
nected to batteries with a nominal
output voltage of 12 volts. Lower
voltage will not operate the inverter
properly, and more voltage could
damage the inverter or the device
being powered. If more than one 12
volt battery is to be used, the batter-
ies must be connected in a parallel
circuit; batteries connected in a series circuit will produce too much voltage.
Place the Power Inverter on a at sur-1. face. Make sure it has adequate ven­tilation and is not in direct sunlight. Locate the Inverter close enough to the vehicle battery so that the Cables can easily reach between the Inverter and the vehicle battery. Position the Inverter so that the Outlets are easily and safely accessible.
To connect the Cable Ring Terminals 2. to the (Positive) red and (Negative) black Power Terminals on the back of the Inverter:
Unthread the knobs covering the a. Power Terminals.
Slide the red Cable’s Ring Termi-b. nal over the post of the red Power Terminal and the black Cable’s Ring Terminal over the post of the black Power Terminal.
Replace the knobs and tighten se-c. curely.
Apply the parking brake of the vehicle 3. connected to the battery. Place the transmission in “Park” for an auto­matic transmission, or in “Neutral” for a manual transmission. Start the engine.
Attach the red Cable’s Alligator Clip 4. to the Positive (red) terminal on the battery, then attach the black Cable’s Alligator Clip to a clean unpainted metal part of the chassis. (Note: If connecting to a battery not installed in a vehicle, connect to the Negative (black) terminal.)
The red Fault LED will light up mo-5. mentarily and the alarm will sound as the Inverter draws power. Then the alarm and red LED will turn off and
SKU 66967 For technical questions, please call 1-800-444-3353. Page 6
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the green Power LED of the Inverter
will light up.
hot, do not use this device with the Inverter.
Note: If the green LED fails to light and the
alarm and red Fault LED lights stay
on instead, check the Troubleshoot-
ing Tips section near the end of this
manual to correct the issue before
continuing.
To power each device or appliance:6.
With the device or a. appliance switched off, plug it into one of the Power Outlets or the USB Outlet on the Power Inverter.
Turn on the device and/or b. appliance.
After use, turn all connected devices 7.
or appliances off, unplug them, then
turn off the vehicle’s engine if it is
running. Keep the inverter turned on
and remove the alligator clips from
the battery posts, removing the Nega-
tive (black) clip rst, then the Positive
(red) clip. The Inverter green LED will
turn off, and the alarm and red LED
light will turn on as the Inverter pow-
ers down. Turn off the Inverter power
button.
Note: The total wattage of all items
plugged into the Power Inverter must
not use more than 200 watts during
continuous operation, otherwise the
Inverter may overload.
Note: If an alarm sound is heard, turn off
the appliances and check the Trou-
bleshooting Tips section near the end
of this manual to correct the issue
before continuing.
Caution: It is recommended that the ve-
hicle be running when you rst con­nect the Power Inverter. Thereafter the engine can be on or off. If you run the Power Inverter with the engine off it is recommended that you start and run the engine every hour for at least 10 minutes to recharge the bat­tery. Doing this will help prevent any unexpected shutdown of the equip­ment. This will also help ensure that there will be enough battery power to start the vehicle. Due to the risk
of carbon monoxide inhalation, do
not run the vehicle’s engine within an enclosed area.
You should not use your car battery to power the Inverter for extended pe­riods of time with appliances requir­ing high continuous load levels. The battery may become drained to the point that it will not be able to start your car.
Note: Deep cycle (marine and RV) bat-
teries can be charged more times than a car battery, and are a better choice for repeated use of the Power Inverter.
Do not discharge your car battery more than 10% of its total capacity, and deep cycle batteries more than a 50% discharged state.
Caution: Some rechargeable appliances
may damage the Power Inverter
or the appliance. When rst using
a rechargeable device, check the
inverter’s temperature for the rst 10
minutes. If it becomes abnormally
SKU 66967 For technical questions, please call 1-800-444-3353. Page 7
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MAINTENANCE
TO PREVENT
SERIOUS INJURY FROM ELECTRICAL SHOCK: Do not open the inverter. Do not touch any interior parts of the Inverter.
Keep this unit clean and dry. Discon-1. nect the unit before cleaning. Clean only the outside of this unit with a soft, dry cloth; never clean this unit with water or harsh cleaners.
If the fuse needs replacing, take the 2.
unit to a qualied technician.
Note: This device does not contain any
user replaceable parts. If it needs service, take it to a qualied techni­cian.
SKU 66967 For technical questions, please call 1-800-444-3353. Page 8
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TROUBLESHOOTING TIPS
If the alarm sounds, this means that the input voltage is at or below 11 V. The bat-1. tery needs recharging. You should stop using the Power Inverter and recharge the battery. If this is not done, the Inverter will shut off automatically at 10.5V.
If you are unsure if the inverter will have the proper amount of current to run your 2.
devices, add up the total of the continuous wattage for the items. If this gure is
under 200 then the Inverter will be able to run the items at the same time.
If your television will not start, it is important to keep in mind that some appliances 3. (including many televisions) may require two to six times their wattage to start up.
If your audio system buzzes while using this inverter, it is because some sound 4. systems can not lter out the modied sine wave produced by the inverter. Use a
sound system that incorporates a higher quality power supply.
This inverter is made to minimize the interference with TV signals. However, 5. especially with weak TV signals, some interference may still be visible. To correct this, place the inverter as far away as possible from the television antenna and it’s cables. Next, adjust the orientation of the inverter to the antenna cables and TV
power cord to minimize the interference. Also use a shielded antenna cable.
If the low battery alarm is on all the time, try these corrective measures: Recharge 6. battery if in poor condition. Next, check the battery connections. You may need to clean the connectors.
If you are getting a low output voltage, try reducing the load to minimize watts. You 7. may have overloaded the inverter. Reduce the number of watts you are powering.
Also, keep input voltage above 11 volts to maintain a constant ow of power.
If you are not getting any power output, turn the power switch Off and On again, 8. until the green power light comes on. Your devices may draw too much power to operate them. The inverter may be in thermal shutdown. Let it cool down and make sure there is adequate ventilation around the unit.
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PLEASE READ THE FOLLOWING CAREFULLY
NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this prod­uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS­LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the com­plaint must accompany the merchandise. If our inspection veries the defect, we will ei­ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return re­paired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Record Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
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