Harbor Freight Tools 66927 User Manual

SMOKER HOUSE GRILL
66927
CLEANING, ASSEMBLY, AND OPERATION
INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INSTRUCTIONS
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
READ AND UNDERSTAND ALL
INSTRUCTIONS
When using wood, or charcoal burning products, safety precau­tions should always be followed including the following:
Work Area Safety
Do not use indoors. 1. Using this
Smoker House Grill in unventilat­ed, (or areas with poor ventilation), will produce Carbon Monoxide accumulation which can cause drowsiness, illness and/or death.
Close supervision is necessary 2. when used near children. Do not
allow children or pets to play near this Smoker House Grill at any time. This product is not a toy.
Extreme caution must be used 3. when moving this Smoker House Grill. The charcoal, or wood inside
may still be hot even after a day with­out use.
Make sure there is adequate empty 4. space surrounding the Smoker House Grill. Keep the work area
free of obstructions and other debris.
Hot Surface Safety
Do not touch hot surfaces.1. Use
heat resistant gloves, or oven mittens
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to touch handles or knobs. After use, allow Smoker House Grill to cool at least 30 minutes before putting on or taking off parts.
Do not operate this Smoker House 2.
Grill near ammable materials.
There is always a chance of re if ammable materials are stored, or
positioned temporarily nearby.
Keep multiple ABC class re ex-3. tinguishers nearby. Monitor the
Smoker House Grill while in use.
Food borne Illness Safety
Before every use, thoroughly clean 1. the Smoker House Grill - (see
“Cleaning” section for instructions), and wash your hands.
Follow Food and Drug Adminis-2. tration (FDA) food safety recom­mendations for cooking and food handling (www.fda.gov). Also, refer
to the following safety information, taken from FDA’s website:
Cooking times (if provided) are a. estimated. Verify that all food is properly cooked. All meat should
be cooked to an internal temperature of at least 160° F1.
Keep hot food hot (above 140° b. F) and cold food cold (below 40° F). Do not let perishable food sit out
longer than 2 hours (1 hour in tem­peratures above 90° F).
Specic Safety
DO NOT pour (or squirt) lighter 1.
uid onto burning coals. Doing
so can cause re and/or explosion
resulting in severe personal injury, or death.
Never use charcoal that has been 2.
pre-treated with lighter uid. Use only high grade plain charcoal, or
charcoal/wood mixture.
Use only approved charcoal lighter 3.
uid to ignite charcoal. DO NOT
use gasoline, kerosene, or alcohol.
Use of these (or similar) products
may cause an explosion possibly leading to severe personal injury and/
or death.
Use this Smoker House Grill out-4. doors only. Never use inside
your house, or in any conned
space. Never use under canopies, or trees. Used without adequate ventilation, this product can cause carbon monoxide buildup lead­ing to drowsiness, illness and/or death.
Place Smoker House Grill on a 5. stable, level surface, away from wooden fences, shrubs, trees and/ or sheds. The surface must be ca­pable of supporting at least 85 lbs.
An adult must always be in charge 6. of this Smoker House Grill when it is being used. Keep children and
pets a safe distance at all times.
1 Poultry should be cooked to an internal
temperature of at least 165° F. For whole poultry, temperature measurement should
be taken in the thigh. To gauge shellsh
doneness, refer to FDA food safety guide­lines.
Grill may have sharp edges. Al­ways wear heavy duty work gloves if necessary when handling this prod­uct.
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Some parts of this Smoker House 7.
Use heat resistant gloves, oven 8. mittens, and/or hot pads for han­dling the “hot” Grill and/or imple­ments (not supplied) for use with the Smoker House Grill.
SPECIFICATIONS
Insure that there is at least 3 feet 9. clearance around all sides of this Smoker House Grill when it is be­ing used.
The use of accessory attachments 10. not recommended by the manufac­turer may cause injuries. Do not
use the Smoker House Grill for other than intended use.
Maintain labels and nameplates on 11. the appliance. These carry impor-
tant safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Do not store anything other than 12. the manufacturer’s recommended accessories in this unit when not in use.
The warnings, precautions, and 13. instructions discussed in this instruction manual cannot cover all possible conditions and situ­ations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
Food Capacity Up to 50 lb
UNPACKING
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.
CLEANING
Read the ENTIRE IMPORTANT
SAFEGUARDS section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY: Before cleaning, make sure the unit has cooled completely. To prevent food borne illness, wash the unit before assembly in hot, soapy water, taking care to rinse completely. Wipe with a soft rag. Allow Smoke House Grill to dry completely before assembly or use.
ASSEMBLY
Read the ENTIRE IMPORTANT
SAFEGUARDS section at the beginning of this manual
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SKU 66927 For technical questions, please call 1-800-444-3353. Page 4
including all text under subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY: Before assembly or adjustment, make sure the unit has cooled completely.
NOTE: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. Tools needed (not supplied), are a phillips head screwdriver and a small adjustable wrench.
Vent (I) on the Dome Lid (C), and the Handle Bases (J), and Handle Knobs (K) to the Upper Body (B). All other parts need to be assembled. See
Figure 1 and see also the “Assimbly Diagram” on page 10 of this manual.
Attach three Legs (G) to the Lower 2. Body (A) using Bolts (1), and Nuts (2).
Attach three Supports (L) to inside of 3. Lower Body (A) using Bolts (1), and Nuts (2).
Place Water Pan (D) onto the three 4. Supports (L), then lay a Charcoal Grate (F) into the Water Pan (D).
Figure 1
Lower Body (A) Water Pan (D)
Charcoal Grate (F)
Supports (L)
Leg (G) Door (H) Leg (G)
NOTE: There are three Legs (G), and three Supports (L).
Place a Cooking Grill (E) on the up-5. per lip of the Water Pan.
This nishes the Lower Body assem-6. bly.
For the Upper Body (B), attach three 7. Supports (L) to inside of the Upper Body (B) using Bolts (1), and Nuts (2). Then place Water Pan (D) onto the supports. Now lay a Cooking Grill over the Water Pan (D).
Stack the Smoker House Grill for 8. use as follows:
Set the Lower Body (A) onto a level, a.
at area able to support the Smoker
House Grill, it’s maximum load of charcoal (16 to 20 lbS. per level), and it’s maximum food capacity of 50 lbS.
1. Clean the Smoke House Grills before assembly as explained in the “Clean­ing” section.
NOTE: The Doors (H) on the Lower Body
(A), and the Upper Body (B) are riv­eted in place. Attached also is the Air
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Next: A Water Pan (D) with Char-b. coal Grate (F) inserted should be placed on the three Supports (L) of the Lower Body (A).
Next: A Cooking Grill (E) will rest on c. the upper lip of the Water Pan (D).
Now, place the Upper Body (B) on d. top of the Lower Body (A). Then: Insert the other Water Pan (D) into the Upper Body (B).
Place the last Cooking Grill (E) onto e. the lip of the Water Pan (D).
Lastly, place the Dome Lid (C) on f. top of the Upper Body (B).
NOTE: The Smoke House Grill may be
used with only the Lower Body (A), Water Pan (D), Charcoal Grate (F), and Cooking Grill. (Use of the Dome Lid (C) is optional if open grilling is desired).
smell or taste the rst time you cook
food.
Remove Dome Lid (C) and Upper a. Body (B) from Smoker House Grill.
Do not put water into the Water Pans b. (D) at this time.
Place fresh charcoal briquettes onto c. the Charcoal Grate (F) in the Lower
Body (A). Lay the briquettes at (do
not stack) in square pattern leaving approximately 1/2” between each briquette.
Apply an ample amount of lighter d.
uid to briquettes and let it soak in
for about three minutes.
OPERATION
Read the ENTIRE IMPORTANT
SAFEGUARDS section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Clean the appliance before each use 1. as explained in the “Cleaning” sec­tion.
NOTE: Before rst use (and after 2. cleaning), apply a light coat of veg­etable oil, or vegetable cooking spray to interior of the Dome Lid (C), the Upper (B), and Lower Body (A), and the Cooking Grills (E). This will help reduce interior rusting. Do not apply oil to the Water Pans (D).
Place the Upper Body (B) onto the e. Lower Body (A). Light the charcoal in the Upper Body from the top, us­ing a long wooden match, or long neck butane lighter.
Open the side Door (H) (for ventila-f. tion). Light the charcoal briquettes on the grate in the Lower Body (A) using either a long wooden match, or a long neck butane lighter. Leave the side Door (H) open.
It is very important to leave the g. Dome lid (C) off, and the Doors
(H) open until the lighter uid has
completely burned off. This usually takes about 10 minutes.
Close the two Doors (H), and place h. the Dome Lid (C) onto the Smoker House Grill. Open the Vent (I), on top of the Dome Lid (C), all the way.
Curing the Smoker House Grill: 3.
NOTE: Curing is a “breaking in” step,
and is useful for ridding your Smoke House Grill of any “new” smell that may accompany a brand new prod­uct. It also prevents any foreign
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NOTE: Let the charcoal completely burn
out before emptying the charcoal ash into a metal ash storage container with a tight metal cover.
To prevent accidents, let the Smoker 4. House Grill cool completely before
emptying, cleaning, or storing. Al­ways store the Smoker House Grill
away from ammable materials, and
out of children’s reach.
Using your Smoker House Grill:5.
Remove the Dome Lid (C), and the a. Upper Body (B) and set aside.
There are two options for placing b. the Water Pan (D) in the lower body. The Water Pan can be placed low in the lower Layer Body (A) by rest­ing Water Pan on the inside Leg (G) supports, or the Water Pan can rest on 3 upper Supports (L). Now center the Charcoal Grate (F) in the middle of the Water Pan (D).
Stack 8 to 10 lb of fresh (non pre-c. treated) charcoal on top of the Char­coal Grate (F).
Saturate charcoal with lighter uid d. that is approved for lighting charcoal ONLY. NEVER use gasoline, kero­sene, alcohol, or any other non-ap­proved starter.
Wait 2 to 3 minutes for lighter uid to e. soak in. Store the unused charcoal
and lighter uid a safe distance from
the Smoker House Grill.
Place a Cooking Grill (E) onto the f. top lip of the Water Pan (D).
a Water Pan (D) securely onto the Supports (L) within the Upper Body (B).
Carefully ll the Water Pan (D) with i. warm water, or marinade to 1” below the top of the pan rim. NOTE: A full Water Pan (D) will hold one gallon of water and should last 2 to 3 hours.
Place a Cooking Grill (E) onto the j. top of the Water Pan (D) in the Upper Body (B).
Place your food onto the Cooking k. Grill (E) in the Lower Body (A). Spread the food in one layer throughout the Chrome Cooking Grill (E), allowing at least 1/2 inch of space between the various pieces of food. This will allow the smoke and moist heat to circulate around and through all the food evenly.
Additional food can be added to the l. top cooking Grill (E).
Place the Dome Lid (C) onto the m. Smoker House Grill and allow the food to cook.
NOTE: The Smoker House Grill may be
used without the Upper Body (A) and it’s associated Water Pan, and Cooking Grill if less food cooking is required.
Open the Door (H) on the side of the g. Lower Body (A) (for ventilation), and carefully light the stack of charcoal using a long wooden match, or a long neck butane lighter.
NOTE: Let the charcoal burn until it is
covered with a light gray ash before closing the side Door (H).
As soon as the lower charcoal is h. burning, place the Upper Body (B) onto the Lower Body (A) and place
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Adding Charcoal and/or Wood dur-6. ing cooking:
Remove the Dome Lid (C) by grasp-a. ing handle (use hot pad, or heat resistant gloves, not included), tilting it towards you to allow heat and smoke to escape away from your
face. NOTE: Use caution as ames can are up when fresh air suddenly
comes in contact with the charcoal
and/or wood re.
Carefully open side Door (H). When b. the Smoker House Grill is being used, the Doors (H) will become very hot.
Use a exible funnel or spout (not g. supplied) and carefully add water to within one inch of the Water Pan (D) lip.
Use long cooking tongs (not in-c. cluded) to lightly brush ashes off hot coals before using the tongs to add more charcoal and/or wood.
Leave Door (H) open until the char-d. coal and/or wood is burning, and then it may be closed.
Replace the Dome Lid (C). e.
Adding Water during Cooking: 7.
Option 1a. - Adding water through the top of the Smoker House Grill.
Remove the Dome Lid (C) by grasp-b. ing handle (use hot pad, or heat resistant gloves, not included), tilting it towards you to allow heat and smoke to escape away from your
face. NOTE: Use caution as ames can are up when fresh air suddenly
comes in contact with the charcoal
and/or wood re.
If the water is low, add water by c. moving the food on the upper Cook­ing Grill (E) aside with a large fork, or cooking tongs (not supplied) and pouring water carefully down through the slats in the Cooking Grill (E). Pour slowly to avoid splashing
or over lling.
Re-position the food for proper cook-d. ing and replace the Dome Lid (C).
Option 2e. - Adding water through the upper side Door (H).
Carefully open the upper side Door f.
(H). Use caution because ames may suddenly are up when fresh air
is exposed to burning coal or wood.
Pour water slowly to avoid splashing h.
or over-lling.
Close upper side Door (H) and allow i. food to continue cooking.
Cooking Tips: 8.
Before starting to cook, prepare all a. food in advance.
Ensure that all food is completely b. cooked before being consumed.
Cut fat off of meat before grilling to c.
avoid it dripping onto hot re and causing are-ups.
If marinade is used, let meat dry d. completely before grilling as oily
meat can cause are-ups and tends
to burn.
Herbs and spices should be used e. before meat is placed on the grill.
Aluminum foil is most suitable for f. cooking vegetables.
During smoking, avoid the tempta-g. tion to lift the Dome Lid (C) to check the food. Lifting the lid allows heat to escape making additional cooking time necessary.
INSPECTION AND
MAINTENANCE
TO PREVENT
SERIOUS INJURY: Before inspection or maintenance, make sure the unit has cooled completely.
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TO PREVENT SERIOUS INJURY FROM PRODUCT FAILURE: Do not use damaged a damaged Smoker House Grill. If anything abnormal occurs, have the problem corrected before further use.
BEFORE EACH USE, inspect any condi-
tion that may affect its safe operation.
Clean this Smoker House Grill and 1. all of it’s various parts with hot soapy water, inside and out.
Dry with a soft rag and apply a light 2. coat of vegetable oil to inhibit rust.
If rust appears on the exterior of your 3. Smoker House Grill, use steel wool,
or ne sand paper to rst clean off the
rust, then, touch up these areas with high heat resistant spray paint.
Try to keep the Smoker House Grill 4. out of direct weather when not be­ing used. If this is not possible, use a good quality BBQ cover (not sup­plied) to prevent product from being exposed to harsh weather.
PLEASE READ THE FOLLOWING
CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
_____________________________.
Note: If product has no serial number,
record month and year of purchase instead.
Note: Some parts are listed and shown for
illustration purposes only, and are not available individually as replacement parts.
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PARTS LIST
Part Description Q’ty
A Lower Body 1
B Upper Body 1 C Dome Lid 1 D Water Pan 2 E Stainless Steel Cooking Grill 2 F Charcoal Grate 1 G Leg 3 H Door 2
I Air Vent 1
J Handle Base 2 K Handle Knobs 2
L Support 6 M Handle 1
Part Description Q’ty
1 Bolt (M5x10) 12 2 Nut (M5) 12 3 Bolt (M3x6) 8 4 Nut (M3) 8 5 Bolt (M6x25) 2 6 Bolt (M5x10) 1 7 Nut (M5) 1 8 Bolt (M6x15) 2
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ASSEMBLY DIAGRAM
6 Bolt
M Handle
D Charcoal Pan & Water Pan
L Support
J Handle Base
K Handle Knob
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D Charcoal Pan & Water Pan
8 Bolt
5 Bolt
7 Nut
J Handle Base
I Air Vent
C Dome Lid
E Stainless Steel Cooking Grill
K Handle Knob
1 Bolt & 2 Nuts
B Upper Body Layer
H Door
E Stainless Steel Cooking Grill
F Charcoal Grate
1 Bolt
A Lower Layer Body
1 Bolt
G Leg
2 Nut
2 Nut
4 Nut
3 Bolt
L Support
H Door
G Leg
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