Harbor Freight Tools 66771 User Manual

TAG-ALONG TRAILER
SET UP, OPERATING, AND SERVICING INSTRUCTIONS
66771
WARNING!
IMPORTANT INFORMATION
This Tag-Along Trailer’s Hitch Coupler MUST be properly secured to the hitch ball of the towing ve­hicle. After assembly and attachment, pull up and down on the Hitch Coupler to make sure the hitch
ball is tting snugly in the Hitch Coupler. There
must be no play between the hitch ball and Hitch Coupler. If there is play, tighten the Adjustment Nut until no play is present. If the Adjustment Nut is too tight, the Handle will not lock. Carefully read and follow the complete instructions in this manual BEFORE setup or use.
IF THE COUPLER IS NOT SECURED PROP­ERLY, THE BALL COULD COME LOOSE WHILE THE TOW DOLLY IS IN MOTION, POSSIBLY CAUSING PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, AND/OR DEATH.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
NOTICE is used to
address practices
not related to personal injury. CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
WARNING! Read all instructions.
Failure to follow all instructions
listed below may result in re,
serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
GENERAL SAFETY RULES
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
SKU 66771 For technical questions, please call 1-800-444-3353. Page 2
Keep work area clean and dry.1.
Cluttered, damp, or wet work areas invite injuries.
Keep children away from assem-2. bly area. At NO time should children
play in, climb on or ride in this prod­uct.
Do not use this Tag-Along Trailer if 3.
under the inuence of medication,
alcohol or drugs. Read warning labels on prescriptions to determine if your judgement or reexes are im­paired while taking drugs. If there is
Work Area
any doubt, do not attempt to use this product.
Use eye protection. 4. Wear ANSI-ap- proved safety goggles when assem­bling this product. ANSI-approved safety impact eye goggles are avail­able from Harbor Freight Tools.
this Tag-Along Trailer. Approved ac­cessories are available from Harbor Freight Tools.
Maintain this Tag-Along Trailer 3. with care. Keep this product clean
and dry for better and safer perfor­mance.
Dress safely.5. Do not wear loose clothing or jewelry, as they can be­come caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long­sleeve shirt, roll sleeves up above elbows.
Do not overreach. 6. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc.
Industrial applications must follow 7. OSHA requirements.
Stay alert. 8. Watch what you are do-
ing at all times. Use common sense. Do not use this Tag-Along Trailer when you are tired or distracted from the job at hand.
Equipment Use and Care
Check for damaged parts.1. Before
using this product, carefully check that it will operate properly and per­form its intended function. Check for damaged parts and any other condi­tions that may affect the operation of this product. Replace or repair dam­aged or worn parts immediately.
Use the right equipment for the 4. job. Do not attempt to force small
equipment to do the work of larger industrial equipment. There are certain applications for which this product was designed. It will do the job better and more safely at the ca­pacity for which it was intended. Do not modify this Trailer, and do not use it for a purpose for which it was not intended.
Service
Service on this Tag-Along Trailer 1. must be performed only by quali-
ed repair personnel. Service or maintenance performed by unquali-
ed personnel could result in a risk of
injury.
When servicing this Tag-Along 2. Trailer, use only identical replace­ment parts. Follow instructions in
the “Inspection, Maintenance, and Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of personal injury.
Replacement parts and acces-2. sories: When servicing, use only identical replacement parts. Only
use accessories intended for use with
SKU 66771 For technical questions, please call 1-800-444-3353. Page 3
SPECIFIC WARNINGS AND
PRECAUTIONS
DANGER! TO PREVENT TRAF­FIC HAZARD AND/OR DEATH, ATTACH SAFETY CHAIN AND PROPERLY SE­CURE HITCH BEFORE LOADING OR TOWING.
Along Trailer, even if minor damage appears.
Before each use, attach the Safety 8. Chains (8) to the towing vehicle.
Make sure the Safety Chains are adjusted to the same length on each side. Do not allow the Safety Chains to drag on the ground.
WARNING! TO PREVENT SERI­OUS INJURY AND/OR DEATH, DO NOT EXCEED MAXIMUM PAYLOAD CAPAC­ITY OF 600 LB. OR 55 MPH MAXIMUM SPEED.
Wear ANSI-approved safety gog-1.
gles and heavy-duty work gloves
during assembly.
Do not allow adults, children, or 2.
pets to ride in or play around, on,
or under the Tag-Along Trailer’s
storage container.
Do not use Tag-Along Trailer with-3.
out Fenders in place.
Keep Shell top locked while driv-4.
ing. Do not drive with Trailer’s Shell
top unlocked or open.
Use for intended purpose only; not 5.
for aircraft purposes.
Inspect this Tag-Along Trailer be-6.
fore each use. Do not use if dam-
aged in any way.
Before each use, always examine 7.
the Trailer for proper Tire air pres-
sure (60 PSI, cold), damaged tail
lights, worn or damaged Safety
Chains, damaged side running
lights, loose bolts and nuts, struc-
tural cracks and bends, and any
other condition that may affect its
safe operation. Do not use the Tag-
Always check to make sure the 9. items being transported are prop­erly and safely secured in the Tag­Along Trailer.
Pinch hazard; use care when latch-10. ing. Keep hands and ngers away
from shell edges.
Prior to using the Trailer, make 11. sure to read and understand all in­structions and safety precautions as outlined in the owner’s manual for the towing vehicle. Make sure
the towing vehicle is capable of tow­ing the Trailer and its contents. Make sure the hitch on the towing vehicle is capable of towing the Tag-Along Trailer and it’s contents. The tow­ing capacity of the hitch is typically stamped on the hitch bar.
Make sure the Hitch Coupler and 12. the vehicle’s ball hitch (not in­cluded) are of equal mating size (1-7/8”) and are rated equal to or greater than the weight of the Tag­Along Trailer and its contents.
Do not exceed 55 miles per hour 13. when towing the Tag-Along Trailer.
Excess speed is a major cause of vehicle accidents. Poor road condi­tions, such as pot-holes and uneven, wet, or unstable surfaces, will cre­ate further hazards if driven on too quickly. Reduce speed to a safe level
SKU 66771 For technical questions, please call 1-800-444-3353. Page 4
when driving in poor driving condi-
tions.
The Tail Light Bulbs supplied with 14.
this Trailer are for a 12 volt DC
electrical system only (or a 6 volt
electrical system for motorcycles.)
Do not attempt to power the Light
Bulbs with any other type of electrical
current.
Whenever possible, park the Tag-15.
Along Trailer on a at, level, paved,
surface and chock both Tires to
keep it from accidently moving.
CAUTION! This Trailer should 16.
never be backed while loaded. Use
extreme caution and back up ONLY
if another person (outside the tow
vehicle) is watching for people, trafc,
and other obstacles. DO NOT BACK
UP IF YOU ARE ALONE.
Maintain labels and nameplates on 17.
the Tag-Along Trailer. These carry
important information. If unreadable
or missing, contact Harbor Freight
Tools for a replacement.
Reporting safety defects: If you 18.
believe your Trailer has a defect
which could cause a crash or
could cause injury or death, you
should immediately inform the Na-
tional Highway Trafc Safety Ad-
ministration (NHTSA) in addition to
notifying the manufacturer, Chang-
zhou Nanxiashu Tool Company. If
NHTSA receive similar complaints,
it may open an investigation, and
if it nds that a safety defect exists
in a group of vehicles, it may or-
der a recall and remedy campaign.
However, NHTSA cannot become
involved in individual problems
between you, Harbor Freight Tools,
or the manufacturer. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 or 202-366-0123 or write NHTSA, U.S. Department, 400 7th Street SW NSA-11, Washing­ton, D.C. 20590. You may also ob­tain other information about motor vehicle safety from the Hotline.
Tag-Along Trailer licensing notice: 19. Some states may consider this Tag-Along Trailer a vehicle requir­ing registration, licensing, and titling. Check with your State De-
partment of Motor Vehicles for infor­mation and guidance on registering, licensing, and titling the Tag-Along Trailer.
When loading, place heaviest 20. articles at the front end of the Trailer’s Shell and distribute load evenly across the width of the Shell. There should be a positive
tongue weight to hold the coupler on the tow ball.
WARNING! The warnings, precau-21. tions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which can­not be built into this product, but must be supplied by the operator.
SKU 66771 For technical questions, please call 1-800-444-3353. Page 5
SPECIFICATIONS
Tow Ball (Required) 1-7/8” (not supplied) Tire Air Pressure Maximum 60 PSI (cold) Maximum Payload
Capacity Overall Dimensions 78” L x 44-1/2” W x 38” H Storage Space 16.6 Cubic Feet Ship Weight 154 lb. Net Weight 144 lb.
600 lb. Load Capacity
Front
2
ASSEMBLY INSTRUCTIONS
NOTE: For additional references to the
parts listed on the following pages,
refer to the Assembly Diagram toward
the end of this manual. NOTE: It is recommended that only a
qualied technician perform the elec-
trical service that may be needed to
enable your particular make/model
vehicle to power the Trailer’s 12 volt
DC lighting system.
1
25
Figure 2
2. Use the Bolts (25) and Lock Nuts (33) to fasten the Leaf Springs (2) onto the sides of the Trailer Body.
WARNING! Mount the Leaf Springs with
the mounting eye facing towards the front of the Trailer. See Figure 2, above.
3
2
Figure 1
1. Place the Trailer Body (1) upside
down, as shown in Figure 1, above.
Figure 3
3. Place the Axle (3) on top of the Leaf Springs. See Figure 3, above.
SKU 66771 For technical questions, please call 1-800-444-3353. Page 6
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