Harbor Freight Tools 66630 User Manual

10” HEAVY-DUTY 15 AMP
TABLE SAW
66630
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
NOTICE is used to
address practices
not related to personal injury. CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Tool Safety Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
KEEP GUARDS IN PLACE and in 1. working order.
REMOVE ADJUSTING KEYS AND 2. WRENCHES. Form habit of check­ing to see that keys and adjusting wrenches are removed from tool before turning it on.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
SKU 66630 For technical questions, please call 1-800-444-3353. Page 2
KEEP WORK AREA CLEAN. Clut-3. tered areas and benches invite ac­cidents.
DON’T USE IN DANGEROUS EN-4. VIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
KEEP CHILDREN AWAY. All visitors 5. should be kept safe distance from work area.
MAKE WORKSHOP KID PROOF 6. with padlocks, master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the 7. job better and safer at the rate for which it was designed.
USE RIGHT TOOL. Don’t force tool 8. or attachment to do a job for which it was not designed.
glasses only have impact resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a 12. vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
USE PROPER EXTENSION CORD. 9. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and over­heating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
WEAR PROPER APPAREL. Do not 10. wear loose clothing, gloves, neck­ties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recom­mended. Wear protective hair cover­ing to contain long hair.
ALWAYS USE SAFETY GLASSES. 11. Also use face or dust mask if cutting operation is dusty. Everyday eye-
DON’T OVERREACH. Keep proper 13. footing and balance at all times.
MAINTAIN TOOLS WITH CARE. 14. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and chang­ing accessories.
DISCONNECT TOOLS before ser-15. vicing; when changing accessories, such as blades, bits, cutters, and the like.
REDUCE THE RISK OF UNINTEN-16. TIONAL STARTING. Make sure switch is in off position before plug­ging in.
USE RECOMMENDED ACCESSO-17. RIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
NEVER STAND ON TOOL. Serious 18. injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK DAMAGED PARTS. Before 19. further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and per­form its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard
SKU 66630 For technical questions, please call 1-800-444-3353. Page 3
or other part that is damaged should be properly repaired or replaced.
DIRECTION OF FEED. Feed work 20. into a blade or cutter against the direction of rotation of the blade or cutter only.
NEVER LEAVE TOOL RUNNING 21. UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
Table Saw Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Saw
Wear eye protection.1. Use saw-blade guard and spreader 2.
for every operation for which it can be used, including all through sawing.
Keep hands out of the line of saw 3. blade.
Use a push-stick when required.4.
Through-sawing – A cut made from b. one side of a board to the opposite side, without stopping.
Ripcut or Ripping - A cut made paral-c. lel to (along with) the grain of the wood.
Crosscut or Crosscutting - A cut d. made perpendicular (at a 90° angle) to the grain of the wood.
Push-stick – A narrow strip of wood e. or other soft material with a notch cut into one end and which is used to push short pieces of material through saws. It provides a safe distance between the hands and the cutting tool. Must be narrower than the cut width to prevent contact with the blade.
Freehand – Feeding a workpiece f. through the saw without using a fence or guided support to guide it.
NOT A SAFE METHOD.
Kerf – The gap made by the saw in g. the workpiece.
Know how to reduce risk of kickback.5. Do not perform any operation free-6.
hand. Never reach around or over saw 7.
blade. Make sure the workpiece is support-8.
ed at all times while sawing. Use a roller stand (not provided) with larger workpieces if necessary.
To properly understand all safety 9. warnings, be familiar with the follow­ing safety terms and equipment:
Featherboard – A block with “ngers“ a. that hold the workpiece against the fence while sawing.
SKU 66630 For technical questions, please call 1-800-444-3353. Page 4
Kickback – A sudden reaction to a h. pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator.
Spreader – A metal plate that fol-i. lows the saw blade to keep the kerf (gap) from closing on the saw blade. Spreaders, except riving knives, must be aligned to the blade after blade adjustment to prevent binding.
Riving Knife – A spreader mounted j. on the same mechanism as the blade. Generally more effective than simple spreaders.
As noted previously, 10. Kickback is a sudden reaction to a pinched, bound, or misaligned blade, causing an un-
controlled workpiece to lift up and out of the saw toward the operator. Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below:
movable guard does not move freely and close instantly. Make sure any movable guard does not touch the blade in all angles, depths of cut, and positions.
Fence must be completely parallel to the saw blade.
Workpiece must be free from aws
(such as loose knots) and from foreign objects (such as nails and screws).
Support large workpieces along their entire length. Large workpiec­es tend to bend, grabbing the blade.
Do not use a dull, damaged, or pitch-covered blade.
Do not use fence as a guide when crosscutting.
Do not ripcut a twisted or warped workpiece, or workpiece without straight edge to guide along fence.
Maintain control of the workpiece. Do not allow the workpiece to rest against the moving blade without holding onto it.
If the blade binds or a cut is inter- rupted, turn off the power switch and hold the workpiece still until the blade stops. Correct the cause of blade binding before proceeding.
Before continuing an unnished
cut, center the blade in the pre-cut kerf and check that the saw teeth are not engaged into the workpiece before turning on the saw.
Push the wood stock past the blade prior to release.
Check guards for proper operation 11. with saw disconnected from power before each use. Do not disable any guard. Do not operate saw if any
Keep the guard in place while 12. through-sawing. Verify that the spreader lines up with the blade to prevent binding.
Construct a Push Stick out of Wood 13. according to the guidelines on the fol­lowing page The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons. See next page for Push Stick Features and Func­tions.
SKU 66630 For technical questions, please call 1-800-444-3353. Page 5
Handle Notch
Must be far enough down the stick to allow a comfortable and
rm grip.
Must be deep enough to prevent hand from slipping down the stick.
Do not cut more than halfway into the stick to prevent weakening.
Corners may be rounded to increase comfort.
Essential Straight Push-stick Features and
Functions
Note: Straight style (traditional) stick shown. A dif-
ferent stick design may be used if it properly
protects against all hazards.
Diagram not to scale.
Push sticks must be made from sturdy, defect-free,
plywood or normal wood to prevent unexpected
breakage. Material must be at least 1/4” thick ,but
no thicker than the nished wood.
Inspect push stick before use and do not use a
damaged or deteriorated push stick.
Push stick dimensions will vary depending
on the application and user.
Stick Length
Must be long enough to prevent accidental blade contact.
At least 6” from end of handle to closest part of notch.
Notch
Must be right angle cut 30°-40° from the angle of the stick to keep hands out of the line of the blade.
The lower lip of the notch must be no longer than the workpiece is thick.
At Least 6”
Less than
workpiece
thickness
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When servicing use only identical 14. replacement parts.
Only use safety equipment that has 15. been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breath­ing protection must be NIOSH-ap-
proved for the specic hazards in the
work area. Industrial applications must follow 16.
OSHA guidelines. Maintain labels and nameplates on 17.
the tool. These carry important safety information. If unreadable or miss­ing, contact Harbor Freight Tools for a replacement.
Avoid unintentional starting. Prepare 18. to begin work before turning on the tool.
People with pacemakers should 19. consult their physician(s) before use. Electromagnetic elds in close prox­imity to heart pacemaker could cause pacemaker interference or pacemak­er failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter­rupter (GFCI) should also be imple­mented – it prevents sustained elec­trical shock.
Some dust created by power sand-20. ing, sawing, grinding, drilling, and other construction activities, contains
chemicals known [to the State of Cali­fornia] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi­cally treated lumber Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety Code § 25249.5, et seq.)
WARNING: Handling the cord on 21. this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (Califor­nia Health & Safety Code § 25249.5, et seq.)
The warnings, precautions, and in-22. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Vibration Safety
This tool vibrates during use. Re­peated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To
SKU 66630 For technical questions, please call 1-800-444-3353. Page 7
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