Harbor Freight Tools 66552 User Manual

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MOTOCROSS DIRT BIKE STAND
66552
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
NOTICE is used to
address practices
not related to personal injury. CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Safety Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
Work area safety1. Keep work area clean and well lit. a.
Cluttered or dark areas invite acci­dents.
Keep children and bystanders b. away while operating a tool. Dis-
tractions can cause you to lose con­trol.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
SKU 66552 For technical questions, please call 1-800-444-3353. Page 2
Personal safety2. Stay alert, watch what you are do-a.
ing and use common sense when operating a tool. Do not use a tool while you are tired or under
the inuence of drugs, alcohol or
medication. A moment of inattention while operating tools may result in serious personal injury.
Use personal protective equip-b. ment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropri­ate conditions will reduce personal injuries.
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Do not overreach. Keep proper c. footing and balance at all times.
This enables better control of the tool in unexpected situations.
Dress properly. Do not wear loose d. clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
Only use safety equipment that e. has been approved by an appropri­ate standards agency. Unapproved
safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breath­ing protection must be NIOSH-ap-
proved for the specic hazards in the
work area.
Keep out of reach of children.11. Maintain labels and nameplates on 12.
the tool. These carry important safety information. If unreadable or miss­ing, contact Harbor Freight Tools for a replacement.
The warnings, precautions, and in-13. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
Motocross Bike Stand
Safety Warnings
Strap load to Saddle before lifting.1. Keep clear of Release Bar and do not 2.
leave unattended while supporting load.
Do not exceed 350 lb. capacity.3. Center load on Saddle.4. Raise and lower using second person 5.
to stabilize load. Keep out from under load while low-6.
ering. Inspect before every use; do not use 7.
if parts are loose or damaged. Use as intended only.8. Operate on at and level surface.9. Do not rock load on Stand.10.
SKU 66552 For technical questions, please call 1-800-444-3353. Page 3
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SPECIFICATIONS
Weight Capacity 350 lb.
Pedal
U-Shaped Bracket
UNPACKING
When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
ASSEMBLY
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
Long Bolt
2. Insert Long Bolt (6) through: Washer (9); One hole in U-shaped Bracket un-
der Saddle (1); Bushing (10); Hole in end of Pedal (3); Bushing (10); Other hole in U-shaped Bracket; Washer (9).
Secure Long Bolt 3. with a Lock Nut (8).
Insert Short Bolt (7) through:4.
Washer (9); Mounting Bracket (5);
Make sure rubber end caps are se-1. cured into feet of Base (2).
Steps 4 and 5
Steps 2 and 3Steps 6 and 7
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Washer (9); Remaining hole in Pedal (3); Washer (9); Remaining Mounting Bracket (5); Washer (9).
Secure Short Bolt with a Lock Nut (8).5. Insert remaining Short Bolt (7) 6.
through:
Washer (9); Release Bar (4); Washer (9); Remaining hole in Mounting Brack-
et (5); Washer (9);
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Hole in foot on Base (2); Washer (9); Remaining hole in second Mounting
Bracket (5); Washer (9).
Secure Short Bolt with Lock Nut (8).7.
Locking
Pin (11)
Before using the Bike Stand with a 8. load, test the operation of the Pedal and Release Bar, without any load, following the operating instructions below.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Locate Stand on hard, at, and level 1. surface able to withstand load without deforming.
Center dirt bike over Saddle and 2. se-
cure to Saddle with tie-down strap (sold separately) before lifting.
Using second person to stabilize 3. load, slowly raise Saddle by de­pressing Pedal with your foot until Saddle is fully raised.
R-Pin
(12)
4. Insert Locking Pin (11) fully through
the hole in the saddle and the base to secure the stand in the up position. Lock it in place with the R-Pin (12)
5. WARNING! Stay clear of Release
Bar while Saddle is elevated and in use.
Remove tools from under stand be-6. fore lowering.
To lower Saddle, keep clear and 7. remove the R-Pin and Locking Pin. Place foot on Release Bar and Pedal. Using second person to stabilize load, press on Release bar while guiding Pedal up to smoothly lower Saddle.
SKU 66552 For technical questions, please call 1-800-444-3353. Page 5
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MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Cleaning and Maintenance
BEFORE EACH USE,1. inspect the
general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation.
PLEASE READ THE FOLLOWING
CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
AFTER USE,2. clean external surfaces of the tool with clean cloth.
SKU 66552 For technical questions, please call 1-800-444-3353. Page 6
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PARTS LIST
PARTS LIST
Part Description Qty.
1 Saddle 1 2 Base 1 3 Pedal 1 4 Release Bar 1 5 Mounting Bracket 2 6 M10X70 Bolt (Long Bolt) 1
ASSEMBLY DIAGRAM
9 8
10
9 8
9 8
9 5 9
Part Description Qty.
7 M10X50 Bolt (Short Bolt 2 8 M10 Lock Nut 3
9 Washer 11 10 Bushing 2 11 Locking Pin 1 12 R-Pin 1
1
2
3
9
6
9 5
9
9
9
7 9
7 4
Note: Locking Pin (11) and R-Pin (12) not shown. Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 66552 For technical questions, please call 1-800-444-3353. Page 7
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LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this prod­uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS­LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the com­plaint must accompany the merchandise. If our inspection veries the defect, we will ei­ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return re­paired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 66552 For technical questions, please call 1-800-444-3353. Page 8
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