Harbor Freight Tools 66351 User Manual

Page 1
1 HP CAST IRON
SEWAGE PUMP
66351
SET UP, OPERATING, AND MAINTENANCE
INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 09i
Page 2
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INSTRUCTIONS
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
When using
electric products, basic safety precautions should always be followed to
reduce the risk of re, electric
shock, and personal injury, including the following:
READ ALL INSTRUCTIONS
POWER CORD SAFETY
DO NOT use this Sewage Pump with 1. an extension cord.
Ground Fault Circuit Interrupter 2. (GFCI) protection should be provided on the circuit(s) or outlet(s) to be used for the Sewage Pump. Recep­tacles are available having built-in GFCI protection and may be used for this measure of safety.
Do not Abuse Cord - Do not carry 3. by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
This 1 HP Cast Iron Sewage Pump 4. should be grounded while in use to reduce the risk of electric shock to the operator. The Sewage Pump is
equipped with a 3-conductor cord
and 3-prong grounding plug to t
the proper grounding receptacle. The green or green and yellow con-
SKU 66351 For technical questions, please call 1-800-444-3353. Page 2
Page 3
ductor in the cord is the grounding wire. Do not connect the green or green and yellow wire to a live termi­nal.
Your unit has a plug as illustrated above. The outlet used should look like the outlet illustrated above. Do
not remove the grounding prong from the plug. If the plug will not
t the outlet, have a proper outlet installed by a qualied electrician.
WARNING: Handling the cord on 5. this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (Califor­nia Health & Safety Code § 25249.5, et seq.)
General and Specic Safety
DO NOT operate this Sewage d. Pump if either the Power Cord (1), Power Plug (29), Housing (10), or Base (27), appear cracked or dam­aged in any way.
WARNING! DO NOT repair a dam-e. aged power cord. Always replace the cord before further use of this Sewage Pump.
DO NOT place this Sewage Pump f. in water with bare hands. Always wear heavy-duty, insulated rubber gloves.
DO NOT attach the power plug to g. electrical outlet until the Sewage Pump is placed where it will re­main during operation.
Always unplug the Sewage Pump h. before touching, moving, inspect­ing, or servicing.
Keep Children Away when assem-2. bling, setting up, inspecting and/or servicing this Sewage Pump.
3. Wear ANSI-approved safety goggles, heavy-duty insu­lated rubber work gloves
and rubber boots while working with or around this Sewage Pump.
WARNING: To prevent serious per-1. sonal injury and/or death to your­self and/or others:
DO NOT use this Sewage Pump to a.
pump any ammable, or explosive uids, such as gasoline, fuel oil,
kerosene, etc.
DO NOT use in ammable, and/or b. explosive atmosphere.
Use this Sewage Pump only with c. liquids compatible with pump component materials.
SKU 66351 For technical questions, please call 1-800-444-3353. Page 3
Do not Overreach - Keep proper foot-4. ing and balance at all times.
Stay Alert - Watch what you are do-5. ing. Use common sense.
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OUTLET
DEVICE
CORD
Drip Loop
product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
SPECIFICATIONS
6. Use Drip-Loop to prevent water from accidentally entering the electrical power outlet. Use only with a GFCI outlet. See second paragraph in
“Power Cord Safety” section of this manual.
Use and Care
When servicing use only identical 1. replacement parts.
Do not use this Sewage Pump for 2. any job except that for which it is intended.
Disconnect the Sewage Pump from 3. the power supply when not in use, or before inspection and/or ser­vice/storage.
Store Idle Sewage Pump Indoors 4. when not in use out of reach of chil­dren.
Maintain labels and nameplates on 5. the appliance. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
The warnings, precautions, and in-6. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this
Electrical Information 120 V, 60 Hz, 10.5 AMPS
Gallons Per Minute 110
Pump Motor 1 HP, 3450 RPM
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
SET UP INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this
manual including all text under
subheadings therein before set up or use of this product.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Unplug the Sewage Pump from its electrical outlet before assembling, inspecting, making any adjustments, or servicing.
Note: For additional information regarding
the parts listed in the following pages,
SKU 66351 For technical questions, please call 1-800-444-3353. Page 4
Page 5
refer to the Assembly Diagram near the end of this manual.
ASSEMBLY
Thread a discharge hose, or pipe 1.
(not supplied) to the orice on side of
Base (27).
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under
subheadings therein before set up or use of this product.
If you use a check-valve (not sup-2. plied), mount the check valve hori­zonally or at 45°. The valve pivot should be on top. NOTE: If the check valve should be mounted in a vertical position, solid waste will tend
to lodge on top of the valve apper
preventing it from opening.
If using a check-valve, drill a 1/16” 3. hole in the discharge hose, or pipe 1” to 2” above the Base (27). The hole will prevent an air lock in the Mo­tor (18) both at start up and/or if the Sewage Pump should lose its prime.
After the check-valve, a (full-port) 4. gate-valve (not supplied), which will pass 2” solid waste should be in­stalled in the system. The gate-valve allows removal of the Sewage Pump for cleaning and service.
NOTE: If you do not feel qualied to
completely (and safely) install this Sewage Pump, it is recommended that you have it installed by a qualied plumber, or service tech­nician.
Before operating the Sewage Pump, 1. put on ANSI-approved safety gog­gles and other safety gear including heavy-duty, insulated rubber gloves. Safety goggles and other safety gear are sold separately.
Install the Sewage Pump rmly on it’s 2. Legs and supported by rigid hose, or
pipe discharge xtures to eliminate
twisting and damage from motor torque during operation.
After installation, allow the Sew-3.
age Pump to ood with water before
plugging Power Cord (1) into outlet. This will help prevent over heating from running the Motor (18) with no water resistance moving through the Sewage Pump. Once this Sewage Pump is plugged into a 120 Volt GFCI outlet, the Motor (18) will start auto­matically.
This Sewage Pump is designed to 4. transfer waste water in cycles.
Rev 09i
SKU 66351 For technical questions, please call 1-800-444-3353. Page 5
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MAINTENANCE AND
SERVICING
Procedures not specically explained in this manual
must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION OR ELECTRIC SHOCK: Unplug the Sewage Pump from its electrical outlet before performing any accessory change, inspection, maintenance, and/or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Cleaning, Maintenance, and
Lubrication
WARNING: This Sewage Pump contains
dielectric motor oil for both lubri­cation and heat transfer. It may be under pressure because of heat collection. Let the Sewage Pump cool for at least 2 hours before inspecting, or servicing. This oil may be dangerous to the environ­ment. Always dispose of used oil in compliance with all local, State and Federal rules and regulations.
Unclogging the Impeller (24).
Unplug the Sewage Pump, put on 1. heavy-duty insulated rubber gloves and ANSI-approved safety goggles.
Remove the discharge hose, or pipe.2.
Lift Sewage Pump out of water using 3. the Handle (5).
To unclog the Impeller (24), remove 4. 5 Screws (28) on the Sewage Pump bottom and remove Base (27).
Flush the Impeller (24) with clean, 5. lukewarm water.
Reinstall the Impeller (24) and re-6. place the Base (27) using the 5 Screws (28).
BEFORE USE and PERIODICALLY 1. THEREAFTER, inspect the gen-
eral condition of the Sewage Pump. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wir­ing, and any other condition that may affect its safe operation.
2. WARNING! If the supply cord of
this appliance is damaged, it must
be replaced only by a qualied
service technician.
SKU 66351 For technical questions, please call 1-800-444-3353. Page 6
Using the Handle (5), replace the 7. Sewage Pump into water in original position.
Re-thread the discharge pipe, or 8. hose.
Plug the Sewage Pump back into the 9. 120 Volt, GFCI power outlet.
The Sewage Pump will start auto-10. matically.
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Troubleshooting
Problem Possible Causes Likely Solutions
Sewage Pump will not start.
Low ow from
discharge outlets. Sewage Pump starts and stops too often.
Sewage Pump operates but delivers little or no water.
No power at outlet.1.
Circuit breaker tripped.2.
Cord not connected.3.
Water level too low. 4. Possible excess solid debris lodged 1. in Impeller. Possible back ow from discharge 1. pipe and/or hoses.
Check-valve either not installed, or if 2. installed, it is leaking.
Low line voltage. 1.
Debris caught in Impeller or 2. discharge hoses or pipes.
Check-valve stuck closed or 3. installed backwards.
Check power at outlet.1.
Check circuit breaker for outlet.2.
Check that cord is plugged in.3.
Check water level.4. Check and clean debris from 1. Impeller per instructions on Page 6. Install a check-valve. 1.
Remove and examine check-valve 2. for proper installation and operation. Replace if necessary. If voltage is under recommended 1. minimum, check wiring size from the main switch on property. If not OK, contact local power company.
Remove and check Impeller and 2. discharge hoses or pipes. Clean if needed.
Remove and examine check-valve 3. and reinstall correctly or replace.
Follow all safety precautions whenever diagnosing or servicing the appliance. Disconnect power supply before service.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
REV 09i
SKU 66351 For technical questions, please call 1-800-444-3353. Page 7
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PARTS LIST
PARTS LIST
Part Description Q’ty
1 Power Cord 1 2 Screw 3/16 - 24 X 1/4 2 3 Cord Cover (Protector) 1 4 Screw 1/4 - 20 X 1/4 2 5 Handle 1 6 Washer 3/16 1 7 Strain Relief 1 8 Screw 3/16 24 X 308 1
9 1/4” NPT Oil Plug 1 10 Pump Motor Housing 1 11 Washer 3/16 X 1/4 2 12 Capacitor 40uf/350 V Vac 1 13 Screw M4 X 130 4 14 Rear Cover 1 15 Washer 2 16 Washer 608zz 1
ASSEMBLY DIAGRAM
Part Description Q’ty
17 Motor Shaft 1 18 Motor 1 19 Washer 6202zz - 12.7 1 20 Mechanic Seal Typ 21 1 21 O-Ring 1 22 Motor Seat 1 23 V-Seal 1 24 Impeller 1 25 Flat Screw 3/16 - 24 X 5/8 6 26 Packing Gasket 1 27 Base 1 28 Screw 1/4 - 20 X 3/4 5 29 Power Plug 1
SKU 66351 For technical questions, please call 1-800-444-3353. Page 8
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LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this prod­uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS­LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the com­plaint must accompany the merchandise. If our inspection veries the defect, we will ei­ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return re­paired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 66351 For technical questions, please call 1-800-444-3353. Page 9
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